Title Page

2.0 Vehicle information

  • VIN NUMBER:

  • STOCK NUMBER:

  • BODY NUMBER :

  • KILOMETRES:

  • INSPECTION LOCATION:

  • INSPECTED By:

  • FIRST INSPECTION DATE:

3.0 External Inspections

3.1 Paint Work

  • Check paint workmanship, paint free from scratches or damage. <br>Record any defects.

3.2 Glazing

  • Check all glass is free from scratches or defects.

  • Check all Sikaflex joints to ensure neat and uniformity appearance.

  • Check all EMG exit decals are located on the correct windows

3.3 Panelling

  • Check fitment of all side panels for scratches, dent and defect free .

  • Check alignment of panels against other surfaces.

  • Check opening and closing of each hatch/service compartment for correct latching and operation.

  • Check and ensure front and rear BCI badges are fitted.

3.4 Mirrors

  • Check mirror attachments.

3.5 Front service hatch

  • Check routing of all harness’ in and out of the compartment for security and contact points.

  • Check routing of all hoses in and out of the compartment for security and contact points.

  • Check general tidiness and condition of the compartment.

  • Washer bottle full / decal fitted

  • Wiper linkages secure and correctly installed

3.6 Engine compartment

  • Check routing of all harness’ in and out of the compartment for security and contact points.

  • Check routing of all hoses in and out of the compartment for security and contact points.

  • Check general tidiness and condition of the compartment.

  • Check engine oil level

  • Was engine oil added

  • how much ?

  • Check coolant level / measure concentration strength and record.

  • Record percentage

  • Was coolant added ?

  • How much ?

  • Check power steering oil level

  • Was power steering oil added ?

  • How much ?

  • Check transmission oil level

  • Was transmission oil added

  • How much was added

  • Check radiator is correctly mounted and tensioned.

  • Check fan belts for adjustment and alignment.

  • Check engine air intake pipes hoses for security and contact points.

  • Check air cleaner for security and free from debris.

  • Check installation of engine safety switches ( operation checked later )

  • Check fuel tank installation / attachment / all fuel lines are secure

3.7 Fire suppression

  • Installation completed by contactor

  • Check general tidiness and condition of the installation.

  • Check and confirm bottle gauge indicators green.

  • Check and record date of compliance tag by photo.

3.8 24V battery compartment

  • Check 24V batteries are secure in cradle.

  • Check quick release catches on cradle working correctly.

  • Check terminals are secure.

  • Check general tidiness and condition of the compartment.

  • Check routing of all harness’ within the compartments are properly sealed, secured and protected against rubbing.

  • Check battery isolation switch works.

3.9 fire extinguisher

  • Install Fire extinguishers as per document ####

  • Check fire extinguisher is fitted, and compliance plate date is correct.

  • Check and record compliance date

3.10 External decal inspection

  • Check that all external decals are fitted in accordance with decal document ########

3.11 Tyres

3.12 Check tyre pressures

  • Check all tyres for damage.

  • Check all tyre pressures.

3.13 Check wheel stud tension set to correct tension ( ###)

  • Front axle NS

  • Front axle OS

  • Drive axle NS

  • Drive axle OS

4.0 Under Vehicle inspection

  • Check routing of all harness and piping are properly sealed, secured and protected against rubbing

  • Check underfloor deadening for any unprotected or exposed areas.

  • Record front steer axle type plate data

  • Check condition of all steering linkages, joints, and threaded connections. Ensure steering components fasteners (steering gear/ angle drive) are fitted securely and are free from damage.

  • Check front axle air bags for leaks and signs of damage

  • Check front axle exhaust ports on any valves are free from paint / masking tape or under body sealer

  • Check front axle suspension levelling sensor is, free from obstructions, damage and that the cable is routed properly.

  • Record front drive axle plate data.

  • Check both axles and axle connections points are secure.

  • Check exhaust ports on any valves are free from paint / masking tape or under body sealer.

  • Check for any fuel, coolant or oil leaks.

  • Check tension of propeller shaft bolts and nuts.

  • Grease all grease points on vehicle.

  • Check rear axle oil level.

  • Was axle oil added

  • How much was added ?

5.0 Roof inspection

  • Check paint work on all surfaces and ensure its free from scratches and damage

  • Check all aerials are secured and free from damage

6.0 Internal inspection / Driver's compartment

6.1 Driver's locker

  • Check general tidiness and condition of the compartment.

6.2 Fire extinguisher compartment

  • Check general tidiness and condition of the compartment.

  • Fire Extinguisher is attached securely

  • Record extinguisher date

6.3 AC / Heater box compartment

  • Check general tidiness and condition of the compartment.

  • Check routing of all harness’ in and out of the compartment for security and pinch points.

  • Check routing of all harness’ and piping are properly sealed, secured and protected against rubbing

6.4 Dash binnacle

  • Check general tidiness and condition of the dash.

  • Check routing of all harness’ in and around dash area for security and pinch points.

  • Check button and switch configuration in accordance with specification.

6.5 Driver's RH side console

  • Check general tidiness and condition of the dash.

  • Check button and switch configuration in accordance with specification.

6.6 CCTV compartment

  • Check general tidiness and condition of the compartment.

  • Check routing of all harness’ in and out of the compartment for security and pinch points.

  • Check attachment and security of equipment within the compartment

6.7 Driver's seat

  • General condition of the seat cushions.

  • Check seat attachment to floor.

  • Check for full range of movement

  • Check all controls for functionality

  • Check seat belt for smooth easy operation

6.8 Rear of main electrical compartment

  • Check routing of all harness’ in and out of the compartment for security and pinch points.

  • Check general tidiness and condition of the compartment.

  • Check component identification decals are fitted

  • Check all circuit breaker and relays are fitted correctly and free from damage

6.9 Driver's compartment door

  • Check general condition of the door and attaching surfaces

  • Check opening and closing mechanism from both sides

6.10 Manual wheelchair ramp

  • Manual wheelchair ramp fitted, and security attached

  • Load rating decal fitted.

6.11 Flooring

  • General inspection of workmanship and compliance.

6.12 Driver's compartment decals

  • Check and ensure decals are in accordance with DOC ######

7.0 System operation test

7.1 Windscreen washers

  • Check operation and coverage of the windscreen washers.

7.2 Windscreen wipers

  • Check operation and coverage of wipers on intermittent, slow, and fast speeds

7.3 Driver's blinds

  • Check operation of drivers front electrical blind (switch 11)

  • Check driver’s manual side blind for defects and smooth operation.

7.4 Driver's partition door

  • Check operation of dimmable partition door (switch 12)

7.5 Driver's compartment light

  • Check operation of driver’s compartment light. (switch 10)

7.6 Mirror heating

  • Check operation of mirror heaters (switch 13)

  • Check for tele-tale on instrument cluster

7.7 Windscreen heating

  • Check operation of windscreen heaters (switch 14)

  • Check for tele-tale on instrument cluster

7.8 Exterior doorstep lighting.

  • Check operation of passenger compartment lighting

7.9 Passenger compartment lighting

  • Check operation of passenger compartment lighting

7.10 Horn

  • Check operation of horn

7.11 Lamp Check

  • Check operation of all external lights

  • Which lights is not working

7.12 Emergency hammers

  • Individually remove each emergency hammer at a time checking for warning

  • Check that tele-tale appears on the instrument cluster

7.13 2-way radio

  • Check installation of 2-way radio

  • Check communication possible with NCC

7.14 attack alarm

  • Check that once the duress buttons ( ####) are activated there is connection to NCC via 2-way radio

8.0 Doors

8.1 Front passenger door / operational test

  • Check opening and closing of the door

  • Check tele-tale on instrument cluster.

  • Door open accelerator inactivity and brake applied.

  • TS160 plates fitted

  • Vehicles ID plate fitted

8.2 Front passenger door / safety test 1

  • Press door button to close driver’s door. Use force (Force meter) to prevent door closing, once 200N m is reached door should reopen

  • Check tele-tale on instrument cluster detects fault.

  • Does door resets after pressing button ##

8.3 Driver's compartment door

  • check and ensure door is attached securely.

  • Check and ensure workmanship is of standard

8.4 Rear passenger door / operational test

  • Check opening and closing of the door.

  • Check tele-tale on instrument cluster.

8.5 Rear passenger door / safety test 1

  • Safety critical test

    caution.png
  • Whilst closing door place a dowel (35mm diameter) within the safety beam.<br>Door reopens.

  • Check tele-tale on instrument cluster detects fault.

  • Door resets after pressing button ###

  • Door open, accelerator inactivity and brake applied

8.6 Wheelchair ramp

8.7 Wheelchair ramp deployment

  • Check ramp for operation.

  • Check warning light on deployment/ brake applied

  • Ramp area clean and ready for delivery

9.0 Road Test

9.0 Road test

  • Before commencing any road test activities verify the vehicle is ready. Ensure all hatches / panels / access doors are closed locked and secured. Any lock out / tag out procedures have been completed.

    caution.png

9.1 Door interlocks / Haltbrake

  • Open driver’s door / Ensure interlock is activated and tele-tale on dash is present

  • Open first passenger doors / Ensure interlock is activated and tele-tale on dash is present

  • Open rear passenger doors / Ensure interlock is activated and tele-tale on dash is present

9.2 Anti-roller away

  • Ensure vehicle is in a control position where these tests can be conducted safety .

    Whilst seated in the driver's position , seat belt fastened and vehicle ready to drive .
    - Engine running.
    -Park brake off.
    - Forward direction selected.

    caution.png
  • Remove seat belt , audible message / buzzer should be heard as well as tele-tale on dash.

  • Repeat the test , this time having seat belt clipped in but not around your body. Lifting off body weight off seat should activate pressure switch in seat base and audible message / buzzer should be heard as well as tele-tale on dash.

9.3 Suspension

  • Check Kneeling function / Ensure interlock is activated and tele-tale on dash is present

  • Raise vehicle / Ensure tele-tale on dash is present

9.4 Departure

  • Dash free of any fault codes or error messages

  • Record codes / issues

  • Move vehicle forward and ensure brakes and steering react accordingly before departing facility.

    caution.png

9.6 AVAS (Acoustic vehicle alerting system)

9.7 Steering / handling

  • Vehicle handles and steers as expected

  • Vehicle bakes smoothly and handles as excepted under brakes

9.8 Acceleration / acceleration test

  • Vehicle is smooth under accelerations

9.9 General inspections

  • Check for any rattles, squeaks or noises that shouldn’t be present

  • Replicate stop /start operation. Open and close doors whilst ensuring CCTV images are correct (minimum 5 stops)

  • Check PICS and designation signs are working correctly

20.0 PDI Completed

  • PDI Completed and vehicle accepted for delivery Date:

  • PDI conducted by:

  • Signature:

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