01-cw-f800_rev.00 Kaizen Audit

Standard Kaizen Audit Questions

• Are all the outstanding kaizen event action items on target to be completed on time?

  Yes

  No

• Response (Explain all 'NO' answers). Add pictures if warranted.

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• Is the new process still in place or further improved?

  Yes

  No

• Response (Explain all 'NO' answers). Add pictures if warranted.

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• Is the new process formally documented? SOP, SWP, Checklists...

  Yes

  No

• Response (Explain all 'NO' answers). Add pictures if warranted.

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• Are all team members trained on the new process?

  Yes

  No

• Response (Explain all 'NO' answers). Add pictures if warranted.

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• Are all team members in the work are satisfied with the post-kaizen support?

  Yes

  No

• Response (Explain all 'NO' answers). Add pictures if warranted.

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5S

• 5S: Sort
  - remove unnecessary items
  - prevent accumulation of unnecessary items
  
  Is there any unnecessary items within the process area?

  0 occurrences found

  1 occurrence found

  > 1 occurrence found

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• 5S: Set In Order
  - arrange items in order so they can be picked for use
  - ensure items can be easily identified
  
  Is there any items that are not identified and stored in a logical order?

  0 occurrences found

  1 occurrence found

  > 1 occurrence found

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• 5S: Shine
  - clean the workplace
  - use cleaning as an inspection tool for machine deterioration
  
  Is the workplace clean?

  0 occurrences found

  1 occurrence found

  > 1 occurrence found

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• 5S: Standardize
  - maintain high standards of housekeeping & organization at all times
  - maintain cleanliness & orderliness
  
  Is there evidence of checklists, audits, standard operating procedures used to maintain standardization?

  0 occurrences found

  1 occurrence found

  >1 occurrence found

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• 5S: Sustain
  - to keep working in order
  - to continually improve
  
  Is there evidence of sustaining activities: assigned 5S tasks, extra initiative to make improvements?

  0 occurrences found

  1 occurrence found

  >1 occurrence found

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Metrics:

• Have key performance indicators (KPI) been created for this area?

  Yes

  No

• Response (Explain all 'NO' answers). Add pictures if warranted.

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• If 'YES' from previous question, are we meeting or exceeding target expectations?

  Yes

  No

  NA

• Response (Explain all 'NO' answers). Add pictures if warranted.

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Recommendations:

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