Title Page
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Site conducted
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Conducted on
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Performed by
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Which was coached by
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GPS Location
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Areas covered
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Starting at
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Finished at
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Number of hour(s)
GEMBA TOUR _ Observations
- ACTIVITY(ES) PERFORMED
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Type of ACTIVITIES / OBSERVATIONS
- S (Situation & Hazard Spotting)
- P (People Practices)
- O (Organizational review _ Task Observations)
- T (Technical review _ Life Saving Audits)
HAZARD SPOTING
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Was the situation safe - a good Practice ?
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What was the hazard spotted ?
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Description of the observation
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Spot _ Should it be recorded as a SIFp ?
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Spot _ Recordable good Save
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What was / were the hazards controlled ?
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description of the observation
- sPot - VISIBLE FELT LEADERSHIP INTERACTIONS (BBS)
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sPot - VFL_BBS _ Was the task performed safely - a safe Practice ?
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What was the hazard spotted ?
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Description of the observation
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What was his / her role ?
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What type of activity ?
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What was agreed with the person observed ?
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sPot _ Should it be recorded as a SIFp ?
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sPot _ Recordable good Save
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What was / were the hazards controlled ?
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Content of discussion with the worker
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What was his / her role ?
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What type of activity ?
FEEDBACK DEBRIEF AND COMPLETION
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Was the full observation outcome debriefed with the workers at site ?
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Was the full observation outcome debriefed with the their supervisor the area owner and, or the Job Owner
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Main issues / observations that require a follow up by management
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Workers supervisor's or area owner's initials for acknowledging receipt of the comment
TASK OBSERVATIONS
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• Decide to conduct and observation
• Select a task (job)
• Make sure the task is being or about to be undertaken
• Obtain any relevant Work Instructions, Risk Assessments etc. for the task
• (If there are no work instructions etc. advise the supervisor to develop one and choose a different task)
• Seek technical assistance for more complex tasks if required
• Visit the task site and inform the worker(s) that you are observing his/her compliance to the Work Instruction
• Observe the task.
• Provide feedback to the worker
• File this checklist in the office and record the Task Observation outcome in Curve if further follow up actions are needed (attached the check list)
BACKGROUND
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Description of the task performed
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Was this activity scheduled in advance ?
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When Job started ?
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When your observation started ?
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Existence of a work instruction or procedure
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Reference of the procedure
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Area / Work location
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Area Owner name
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Workers' supervisor or team leader name
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Workers Role
DISCUSSION WITH WORKER PRIOR TO OBSERVATION
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What is the task?
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Was/were the worker(s) formally trained in this task?
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Do(es) the worker(s) know where the Work Instruction for this task is located?
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How much experience does the worker have in this task (months)
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What are the main hazards of the task from the worker(s) point of view
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Describe the controls in place to make him / her safe?
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Tell what would make the task safer or more efficient?
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Is the task performed in the same manner by all workers?
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Where are you in relation to the completion of the task?....
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try and cover the areas missed - at least verbally or by demonstration
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Description of the previous steps / stages
ON THE JOB APPLICATION REVIEW
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Are the workers following the Work instruction / JSA steps and tasks requirement ?
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Are the workers applying the controls listed in the Work instruction, permits, risk assessments and Last Minutes Risk Assessment?
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Was there no deviation ?
Deviations observed others than Behavioural
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Describe the deviation
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Type of gap
- SOP or WI to be updated
- Technical controlto be modified
- Tools to be repaired or modified
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spOt _ Should it be recorded as a SIFp ?
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spOt _ Recordable good Save
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Could the task be completed without any unsafe / potentially unsafe acts ?
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Is the job housekeeping acceptable?
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Is the plant / equipement in good and safe condition
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Do the workers understand the risk and the controls and are they effective?
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Are the tools and equipment in good order?
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Do they know how to raise an alarm in an emergency?
After Observation in the office _ Desktop exercice
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Are the workers competent in the tasks they are performing?
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Are there records of worker's training ?
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Are there modifications / CAPA planned that will modify the work conditions ?
FEEDBACK DEBRIEF AND COMPLETION
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spOt - VISIBLE FELT LEADERSHIP INTERACTIONS (BBS)
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spOt - VFL_BBS _ Was the performed safely - a safe Practice ?
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What was the hazard spotted ?
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Description of the observation
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What was agreed with the person observed ?
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spOt _ Should it be recorded as a SIFp ?
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spOt _ Recordable good Save
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What was / were the hazards controlled ?
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Content of discussion with the worker
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What was his / her role ?
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What type of activity ?
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Was the full observation outcome debriefed with the workers at site ?
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Was the full observation outcome debriefed with the their supervisor and the area owner
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Main issues / observations that require a follow up by management
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worker supervisor Initials for acknowledging receipt of the comment
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Area owner Initials for acknowledging receipt of the comment
LIFE SAVING AUDIT
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Was this activity scheduled in advance ?
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Was a pre-established Job Risk Assessment (JSA, safety plan,..) performed ?
BACKGROUND
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Description of the Job performed
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Date when Job started
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Existence of a work order
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Reference of the Work Order
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Area / Work location
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Job Owner name and contact
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Name of Company doing the Job
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Is that company the main contractor?
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Company name of the main contractor
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Job Contractor Responsible's name
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Workers' supervisor or team leader name
DOCUMENTATION REVIEW
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Work Order Issuance ?
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Work Order Quality
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General Work Permit Issuance ?
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General Work Permit
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Pre-Start Risk review performed ? (Briefing /Take 5 / LMRA)
- Yes
- No
- N/A
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Which type of Pre Start Risk review
- Safety briefing by team leader / supervisor
- Take 5 fulfilled and signed
- Last Minutes Risk Assessment discussed
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Pre-Start Risk review performed Quality
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Job Methodology received from Contractor prior to GWP ?
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Contractor Job Methodology Quality ?
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Safety Plan / JSA established at least a day prior to Job start ?
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Safety Plan / JSA Quality
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Contractor Risk Assessment received at least a week prior to job start ?
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Contractor Risk Assessment received at least a week prior to job start ?
Others Documents
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High Hazard Permit To Work issued ?
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Hazards controlled by this HHPTW
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Type of document
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Document quality
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What should have been the document to be issued ?
ON THE JOB APPLICATION REVIEW
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Is the above documentation sufficiently cross–referenced?
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Are the workers following the job methodology?
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Are the workers applying the controls listed in the permits, risk assessments and Last Minutes Risk Assessment?
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Are Hold Points required? Especially check Isolations (No. of locks /No. of workers etc.)
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Has the job methodology changed?
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Has the relevant documentation (Permits; Risk Assessments; etc.) been updated?
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ensure changes have been approved and documentation is updated)
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Is the job housekeeping acceptable?
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Does the Pre-start briefing / LMRA / TAKE 5 cover all of the hazards from the other documentation (Permits, JSAs etc.)?
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Have all workers signed onto the GWP? (Check the no. of signatures against the number of actual workers)
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Are the workers competent in the tasks they are performing?
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Do the workers understand the risk and the controls and are they effective?
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Do they know how to raise an alarm in an emergency?
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Are the tools and equipment in good order?
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Is the safety briefing discussed at least once per day and recorded?
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Have the Job owner and other managers made sufficient visits to this job? (Higher Risk jobs require more inspections)
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Are the above documents being actively used to make the job safe?
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Are there any additional risks that require further control? (If Yes, ensure they are implemented. Record findings here):
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Ensure you don't leave the work area before those risks were debriefed on the spot with the Kenvue Job Owner
FEEDBACK DEBRIEF AND COMPLETION
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Main Observations / deviations observed others than Behavioural
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Describe the deviation
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Reference of the document related to that gap
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spoT _ Should some of those issues been recorded as a SIFp ?
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spoT _ Is there any recordable GOOD SAVES
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Describe the good saves to be recorded
spoT-VISIBLE FELT LEADERSHIP INTERACTIONS (BBS)
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spoT- VFL_ BBS _ Was the task performed safely - a safe Practice ?
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What was the hazard spotted ?
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Description of the observation
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What was agreed with the person observed ?
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spoT _ Should it be recorded as a SIFp ?
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spoT _ Recordable good Save
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What was / were the hazards controlled ?
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Content of discussion with the worker
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What was his / her role ?
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What type of activity ?
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Was the full observation outcome debriefed with the workers and their supervisor at site ?
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Was the full observation outcome debriefed with the area owner and the Job Owner
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Kenvue area owner Initials for acknowledging receipt of the outcome
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Kenvue Job owner Initials for acknowledging receipt of the outcome