4. Bullnose Line - 5S Audit

• Conducted on

  Date

• Prepared by

PPE on Shadow Board

• Is all PPE in designated location and not damaged

  Pass

  Fail

  N/A

General Area

• Is the floor clean and clear of rubbish and debris?

  Pass

  Fail

  N/A

• Are bins and tipping skip in the designated location and not overflowing?

  Pass

  Fail

  N/A

• Is the machine maintenance board up to date and reflecting the current status?

  Pass

  Fail

  N/A

• Are machines clean and clear of any materials that are not WIP?

  Pass

  Fail

  N/A

Tooling Shadow Boards

• Do all shadow boards have all correct tooling in designated locations?

  Pass

  Fail

  N/A

Work Stations

• Are all work benches and work stations clean and clear?

  Pass

  Fail

  N/A

• Are all required items in designated locations?

  Pass

  Fail

  N/A

• Are all drawers and cupboards as per 5S standard?

  Pass

  Fail

  N/A

Ancillary Equipment - Suction Lifter

• Does it go up and down?

  Pass

  Fail

  N/A

• Does the emergency button work?

  Pass

  Fail

  N/A

• Does the suction alarm work?

  Pass

  Fail

  N/A

Ancillary Equipment - Crane

• Does the Suction Lifter slide back and forth freely?

  Pass

  Fail

  N/A

• Is there any loose cabling or wiring?

  Pass

  Fail

  N/A

Ancillary Equipment - Forklifts

• Are the daily forklift pre-use and weekly maintenance check board up to date?

  Pass

  Fail

  N/A

• Is the forklift either on charge or have greater than two bars charge left?

  Pass

  Fail

  N/A

• Is the forklift is clean and free of rubbish and unneeded items?

  Pass

  Fail

  N/A

Material Storage Areas

• Is material for current WO located in footprint?

  Pass

  Fail

  N/A

• Is the Material board accurately filled out and up to date?

  Pass

  Fail

  N/A

• is WIP located in defined WIP areas?

  Pass

  Fail

  N/A

• Are all pallets and racks loaded with live orders, clearly identified with WO label?

  Pass

  Fail

  N/A