Information

  • Audit Title

  • Client / Site

  • Conducted on

  • Prepared by

  • Location

SORT

  • Is there evidence of regular red tagging? (Apakah ada bukti Red Tag tertempel ?)

  • Is there a system for the removal of red tagged items? (Apakah ada metode /rencana untuk pemindahan barang yg menjadi temuan/di Red Tag?? )

  • Are all unused tools removed from the area? (Apakah peralatan yang tidak diperlukan dlm waktu dekat sudah disingkirkan dari area? )

  • Are all unwanted materials removed from the area? (Apakah material yang tidak dibutuhkan sudah disingkirkan dari area?)

  • Are cupboards/work surfaces clear of clutter? (Apakah lemari / permukaan peralatan kerja tidak berantakan ?)

  • Are there clear standards for storage? (Apakah ada standar yang jelas untuk penyimpanan baik peralatan, alat2, material, dokumen, Work in Process & FG ?)

  • Are all unnecessary items/work in progress removed from the area? (Apakah semua item/material dalam proses yang tidak diperlukan sudah di singkirkan dari area? )

  • Are all unnecessary parts/materials removed from machinery/equipment? (Apakah semua part/ material yang tidak diperlukan sudah disingkirkan dari permesinan/jalur proses?)

  • Is visual control being adhered to in the area? (Apakah Pengendalian Visual (Visual Control/Visual Sign) sudah ada di area ?)

  • Is waste being disposed of correctly? (Apakah sampah telah di buang dengan benar ?)

STRAIGHTEN

  • Are all materials/work in progress located correctly? (Apakah semua material / material dalam proses (WIP) sudah ditempatkan sesuai lokasinya ? )

  • Are tools identified and on shadow boards? (Apakah alat2 telah teridentifikasi dan sudah ada di kotak yang ditentukan ?)

  • Are cleaning materials/utensils located correctly? (Apakah peralatan cleaning sudah ditempatkan sesuai lokasinya ?)

  • Are materials stored correctly? (Apakah material/peralatan sudah disimpan dengan benar?)

  • Is P.P.E stored correctly? (Apakah PPE disimpan dengan benar ?)

  • Are ladders stored correctly? (Apakah tangga disimpan dengan benar?)

  • Are pallet trucks stored correctly? (Apakah palet remover/hand pallet & forklift berada di lokasi yang benar?)

  • Are stock levels agreed and being adhered to? (Apakah stok level telah ditetapkan dan sudah terpasang ?)

  • Are dividing lines & floor markings correctly colour coded? (Apakah garis/line pemisah dan yellow line marking sudah benar pemasangannya ?)

  • Are all items in the area easily identified? (Apakah semua item di area mudah diidentifikasi ?)

SHINE

  • Is the floor clean & free from debris? (Apakah lantai bersih mengkilap & bebas dari debu /kotoran?)

  • Are machines & guards clean? (Apakah mesin dan guarding/platform nya cukup bersih ?)

  • Are cleaning tools handy/stored/organised/labelled? (Apakah peralatan kebersihan mudah diakses, tersimpan baik, terlabeli dengan baik ?)

  • Is there a cleaning schedule in place? (Apakah ada jadwal cleaning di tempat ?)

  • Are ancillary & guards kept clean? (Apakah penyangga & guarding/platform terjaga kebersihannya ? )

  • Are backs of machines & surrounding areas kept clean? (Apakah bagian belakang mesin & sekelilingnya terjaga kebersihannya ?)

  • Are tea hoppers & tops of machines clean? (Apakah hopper dan bagian atas mesin terawat bersih ?)

  • Is underneath machines kept clean & free from oil? (Apakah bagian bawah (kolong) mesin terawat bersih dan tidak ada oli/kotoran ?)

  • Are bins clean & regularly emptied? (Apakah tempat sampah bersih & seara teratur di kosongkan ?)

  • Are hoovers/filters emptied regularly & clean? (Apakah pembersih debu (vacuum) dan saringan di bersihkan secara teratur ?)

STANDARDISE

  • Is the team board standardised/current? (Apakah papan informasi update dan ter standar kan ?)

  • Is there a system for maintaining, clearing up & cleaning? (Apakah ada sistem untuk merawat/menjaga, melakukan kebersihan ?)

  • Are regular 5s audits being carried out? (Apakah audit rutin 5S dilakukan ?)

  • Is all relevant paperwork current & up to date? (Apakah lembar kerja sesuai dan up to date terisi ?)

  • Is the cleaning schedule being adhered to? (Apakah jadwal kebersihan tertempel juga?)

  • Are visual control standards being adhered to? (Apakah standar Visual control juga tertempel di area?)

  • Is red tagging agreed/correctly documented? (Apakah pelaksanaan Red Tag di setujui/ terdokumentasi dengan benar ?)

  • Have visual control standards been identified? (Sudah kah standar Visual Control teridentifikasi?)

  • Are shift standards agreed & being adhered to? ( Apakah standar grup shift telah disetujui & tertempel ?)

SUSTAIN

  • Are safety rules being adhered to-glasses/safety shoes etc? (Apakah aturan safety telah ada untuk safety shoes, kaca, dll..?)

  • Is the 5s action plan on team board/current? (Apakah rencana kerja 5S dari tim telah ada ? )

  • Is the daily cleaning schedule completed correctly? (Apakah jadwal kebersihan harian telah terpenuhi dengan benar?)

  • Is the 5s audit displayed on the team board? (Apakah hasil audit 5S ada di papan visual ?

  • Is the 5s graph displayed on the team board? (Apakah grafik 5S terpampang di papan visual ?)

  • Is the 5s weekly spider graph displayed on the team board? (Apakah grafik trend 5S bulanan terpampang di papan visual ?)

  • Are rules & work procedures being adhered to? (Apakah aturan & prosedur kerja telah tersedia?)

  • Is the red tag process being reviewed & audited? (Apakah proses Red Tag di review dan di audit ?)

  • Is an ongoing review of 5s processes evident? (Apakah ada bukti review proses 5S terus dilakukan ?)

  • Is there a plan for 5s training requirements displayed? (Apakah ada display rencana training 5S ?)

Sign Off

  • Auditor

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