Title Page

  • Conducted on

  • Prepared by

  • Location
  • Personnel

SAFETY

  • There are no pallets, debris, or sharp objects creating work hazards.

  • Employees wearing proper PPE?

  • Entrance way, fire extinguisher or pathways are not blocked.

  • Makina koruyucu kapakları takılı ve kapalıdır.

  • All machine covers are in place and closed.

  • All electric panes and fire units are accessible and there is no obstacle in front of them.

  • All electrical connections, boxes, doors, etc. are closed and secure.

  • There is no cabin, cabinet that can incline or an object (any material, equipment etc.) over these that can fall over.

  • The area is proper before/on-going/after the maintenance activity.

SORT

  • There are no extra semi-products (tobacco, materials, etc.) awaiting in the area.

  • There are no unnecessary items stored/kept on equipment. (papers, trash, materials etc.)

  • Personal belongings are stored properly.

  • There are no obsolete, worn, broken, out-of-service items, equipment, tooling, tobacco, etc. in the area.

STRAIGHTEN

  • Aisles / walk paths and workstations, exits are clearly marked and identified.

  • Tools, equipments, jigs, gages for production and controls are properly defined and these items are in their correct locations.

  • Semi-finished products' (NTM, Megatray, pallets, carriage) locations are properly defined and these are in their correct locations.

  • There are no unattended objects (NTM, pallet, pack, bin, stairs etc.) exist in and/or around the production units.

  • Operator desks are proper, clean and all items on it are at their defined locations.

  • Tobacco, tools, etc. are kept in operating areas have specific locations and they are simply kept on the machinery or other places.

SWEEP AND SHINE

  • Entrance and exit doors are proper and painted.

  • Walls are not destroyed/dmaged and painted.

  • Dashboards are identified, proper, up-to-date and clean.

  • Cleaning materials and tools are easily accessible.

  • Equipment and work stations are clean and free of oil, scrap and wastes.

  • Designated walk paths / stairs are free of dirt, oil, grease and dust.

  • The area is swept.

  • Area lightning is OK and sufficient enough.

  • All connections, hoses, wires, belts, covers, lids, are in place and tight.

  • All labels and signs are clean and can be easily readable.

STANDARDIZE

  • All movable equipments and machineries have defined places that is clearly marked or labeled.

  • All tools, supplies, materials, etc. have defined places that is clearly marked or labeled.

  • Equipment gages operating limits are clearly marked (min. - max.)

  • Equipment controls are clearly marked and labeled according to the function and deployment.

  • Proper positions for scrap bins, product bins, tool boxes, etc. are clearly marked.

  • Trash bins are emptied regularly.

  • Control documents which is kept for production units are kept properly.

SUSTAIN

  • 5S program is being discussed at meetings.

  • Regular 5S audits are in place.

  • There documented policies and procedures for keeping the area clean and orderly (e.g, cleaning, sweeping, putting tools etc).

  • 5S rules and disciplines are implemented overall the area.

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.