Title Page
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Conducted on
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Prepared by
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Location
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Personnel
SAFETY
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There are no pallets, debris, or sharp objects creating work hazards.
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Employees wearing proper PPE?
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Entrance way, fire extinguisher or pathways are not blocked.
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Makina koruyucu kapakları takılı ve kapalıdır.
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All machine covers are in place and closed.
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All electric panes and fire units are accessible and there is no obstacle in front of them.
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All electrical connections, boxes, doors, etc. are closed and secure.
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There is no cabin, cabinet that can incline or an object (any material, equipment etc.) over these that can fall over.
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The area is proper before/on-going/after the maintenance activity.
SORT
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There are no extra semi-products (tobacco, materials, etc.) awaiting in the area.
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There are no unnecessary items stored/kept on equipment. (papers, trash, materials etc.)
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Personal belongings are stored properly.
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There are no obsolete, worn, broken, out-of-service items, equipment, tooling, tobacco, etc. in the area.
STRAIGHTEN
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Aisles / walk paths and workstations, exits are clearly marked and identified.
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Tools, equipments, jigs, gages for production and controls are properly defined and these items are in their correct locations.
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Semi-finished products' (NTM, Megatray, pallets, carriage) locations are properly defined and these are in their correct locations.
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There are no unattended objects (NTM, pallet, pack, bin, stairs etc.) exist in and/or around the production units.
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Operator desks are proper, clean and all items on it are at their defined locations.
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Tobacco, tools, etc. are kept in operating areas have specific locations and they are simply kept on the machinery or other places.
SWEEP AND SHINE
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Entrance and exit doors are proper and painted.
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Walls are not destroyed/dmaged and painted.
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Dashboards are identified, proper, up-to-date and clean.
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Cleaning materials and tools are easily accessible.
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Equipment and work stations are clean and free of oil, scrap and wastes.
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Designated walk paths / stairs are free of dirt, oil, grease and dust.
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The area is swept.
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Area lightning is OK and sufficient enough.
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All connections, hoses, wires, belts, covers, lids, are in place and tight.
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All labels and signs are clean and can be easily readable.
STANDARDIZE
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All movable equipments and machineries have defined places that is clearly marked or labeled.
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All tools, supplies, materials, etc. have defined places that is clearly marked or labeled.
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Equipment gages operating limits are clearly marked (min. - max.)
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Equipment controls are clearly marked and labeled according to the function and deployment.
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Proper positions for scrap bins, product bins, tool boxes, etc. are clearly marked.
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Trash bins are emptied regularly.
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Control documents which is kept for production units are kept properly.
SUSTAIN
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5S program is being discussed at meetings.
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Regular 5S audits are in place.
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There documented policies and procedures for keeping the area clean and orderly (e.g, cleaning, sweeping, putting tools etc).
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5S rules and disciplines are implemented overall the area.