6S Lean Safety Checklist

• Conducted on (Date and Time)

  Date

• Inspected by

• Location

  Select CCI Storage Flat bed Metal Shop Library Chair Assembly Warehouse Paint Panel Saw Edge Band PTP SNX Sheet Metal Tubing Weld Paint Receiving Dock Shipping Dock Whse 2224 Whse 113

  • CCI
  • Storage
  • Flat bed
  • Metal Shop
  • Library
  • Chair Assembly
  • Warehouse
  • Paint
  • Panel Saw
  • Edge Band
  • PTP
  • SNX
  • Sheet Metal
  • Tubing
  • Weld
  • Paint
  • Receiving Dock
  • Shipping Dock
  • Whse 2224
  • Whse 113

• Use these score criteria for your inspection:
  
  3 - There is an ability to maintain it. (Always)
  2 - This is being complied regularly.
  1 - Needs Work
  0 - Not at all.
  N/A - Not Applicable

SORT

• Is the floor area free of unwanted items?

  3

  2

  1

  0

  N/A

• Are tops and insides of all cupboards, shelves, tables, etc. free of unwanted items?

  3

  2

  1

  0

  N/A

• Are items stored according to frequency of use?

  3

  2

  1

  0

  N/A

• Are walls free of old posters, calendars, pictures , notices etc.?

  3

  2

  1

  0

  N/A

• Is there a general clutter free appearance?

  3

  2

  1

  0

  N/A

• Capture photo\(s) of red tagged items

  Media

SET IN ORDER

• Are direction indications available to all facilities from the entrance onwards?

  3

  2

  1

  0

  N/A

• Do all items of equipment have identification labels?

  3

  2

  1

  0

  N/A

• Are all rooms, cubicles and similar areas clearly numbered or named?

  3

  2

  1

  0

  N/A

• Are specific areas demarcated for garbage/rejects/waste, etc.?

  3

  2

  1

  0

  N/A

• Are switches, fan regulators, controls, etc. labeled?

  3

  2

  1

  0

  N/A

• Are all cables, wires, pipes etc. neat and straight?

  3

  2

  1

  0

  N/A

• Is color coding used effectively for easy identification?

  3

  2

  1

  0

  N/A

• Is there a general appearance of orderliness?

  3

  2

  1

  0

  N/A

• Is it easy to find any item/document without delay?

  3

  2

  1

  0

  N/A

• Identify and allocate a place for all the materials needed for your work.

SHINE

• Are floors, walls, windows doors etc. maintained at a high level of cleanliness?

  3

  2

  1

  0

  N/A

• Is use of adequate cleaning tools evident?

  3

  2

  1

  0

  N/A

• Are machines, equipment, tools, furniture maintained at a high level of cleanliness and their maintenance schedules displayed?

  3

  2

  1

  0

  N/A

• Is there a general appearance of cleanliness all round?

  3

  2

  1

  0

  N/A

STANDARDIZE

• Are standard check lists used to regularly inspect 6S?

  3

  2

  1

  0

  N/A

• Are labels, notices etc. standardized?

  3

  2

  1

  0

  N/A

• Do isles have a standard size and color?

  3

  2

  1

  0

  N/A

SUSTAIN

• Does management provide support to 6S program by recognition, resources and leadership?

  3

  2

  1

  0

  N/A

• Do employees show positive interest in 6S activities?

  3

  2

  1

  0

  N/A

• Are trainings and other programs implemented to sustain workplace organization?

  3

  2

  1

  0

  N/A

SAFETY

• Click + Add to add a Job Step of the task being assessed

Step

• Potential risk or hazard identified while task is being performed (select all that apply)

  Select Chemical (Toxic, Flammable, Corrosive) Explosion (Chemical Reaction, Over Pressurization) Electrical (Shock, Short Circuit, Fire, Static, Loss of Power) Ergonomics (Strain, Sprains, Human Error) Excavation (Collapse) Fall (Slip, Trip) Fire Mechanical (Mechanical Failure, Stuck between objects) Noise Radiation (Alpha, Beta, Gamma, X-rays) Struck by Objects Extreme Temperature Visibility (lack of lighting, Obstructed vision) Weather Other

  • Chemical (Toxic, Flammable, Corrosive)
  • Explosion (Chemical Reaction, Over Pressurization)
  • Electrical (Shock, Short Circuit, Fire, Static, Loss of Power)
  • Ergonomics (Strain, Sprains, Human Error)
  • Excavation (Collapse)
  • Fall (Slip, Trip)
  • Fire
  • Mechanical (Mechanical Failure, Stuck between objects)
  • Noise
  • Radiation (Alpha, Beta, Gamma, X-rays)
  • Struck by Objects
  • Extreme Temperature
  • Visibility (lack of lighting, Obstructed vision)
  • Weather
  • Other

• Rate risk/ hazard before control measures

  Extremely High Risk

  High Risk

  Moderate Risk

  Low Risk

• Take a photo of step/ activity (Optional)

  Media

COMPLETION

• Recommendation

• Overall Rating

  Passed

  Failed

• Full Name of the Inspector

IMPROVEMENT SUGGESTION

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