6S Walkthrough Copy

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Sort

• Is the area free of excess equipment, tools, and supplies?

  Yes

  No

  N/A

• Are desk and work areas clean, organized, and free of dust, dirt, and debris?

  Yes

  No

  N/A

• Is product in correct locations ( part on correct shelf, product in correct composite )?

  Yes

  No

  N/A

• Are items placed in marked locations, I.e. pallet jacks, garbage cans, supplies, etc.?

  Yes

  No

  N/A

Systematic Organization

• Are supplies within posted min/max requirements?

  Yes

  No

  N/A

• Are vending machines maintained (no empty slots)?

  Yes

  No

  N/A

• Are shelves, racks, and stacks of product organized and secure (boxes closed, one box open at a time, no trash present)?

  Yes

  No

  N/A

• Is there only one pallet ID per pallet or knockdown?

  Yes

  No

  N/A

• Are stock labels in the correct location (not placed on racks)?

  Yes

  No

  N/A

• Are bolt kegs covered?

  Yes

  No

  N/A

• Are employees following work instructions?

  Yes

  No

  N/A

Shine

• Are floors clear of dirt and debris?

  Yes

  No

  N/A

• Is equipment clean and organized?

  Yes

  No

  N/A

• Are there clearly marked cleaning stations with cleaning supplies available?

  Yes

  No

  N/A

• Are signs and labels in good condition (not hand-written, damaged,askew, or outdated)?

  Yes

  No

  N/A

• Under product flow areas, is the area free of dirt, trash, and/or product?

  Yes

  No

  N/A

Simplify and Standardize

• Are ISO work instructions posted and up to date?

  Yes

  No

  N/A

• Are employees wearing their ID badge visibly?

  Yes

  No

  N/A

• Are quantities and limits such as pallet heights visible?<br>

  Yes

  No

  N/A

• Is work complete ( no previous day product left out, etc)?

  Yes

  No

  N/A

• Do employees know ISO and 6S practices?

  Yes

  No

  N/A

• Is 6S signage present?

  Yes

  No

  N/A

• Are proper forms being utilized (ladder, lift and harness inspections, battery sheets, etc.)?

  Yes

  No

  N/A

Sustain

• Are previous audit results posted?

  Yes

  No

  N/A

Safety

• Is employee safety training completed?

  Yes

  No

  N/A

• Is the area free of gang-plugging and/or the use of extension cords as permanent wiring?

  Yes

  No

  N/A

• Are dock chains in use where applicable?

  Yes

  No

  N/A

• Is pallet racking sufficient (no damage present)?

  Yes

  No

  N/A

• Are junction boxes clear for 36"?

  Yes

  No

  N/A

• Is the Emergency Action Plan and Injury Reporting binder posted in the department?

  Yes

  No

  N/A

• Are fire exits and extinguishers accessible?

  Yes

  No

  N/A

• Are conveyor controls accessible?

  Yes

  No

  N/A

• Are employees using proper PPE, I.e. gloves in rod and strut, steel toes on docks, eye protection in tool repair, etc.?

  Yes

  No

  N/A

• Are employees adhering to cell phone, ear buds, and radio policies?

  Yes

  No

  N/A

• Are safety guards in use (cage doors, mezzanine gates, machine guards, dock chains, etc.)?

  Yes

  No

  N/A

• Are employees using caution around machines?

  Yes

  No

  N/A

• Are pallets and composites laying flat and stacked securely and neatly?

  Yes

  No

  N/A

• Are proper lifting procedures being observed?

  Yes

  No

  N/A

• Are pallets that are in use in good condition?

  Yes

  No

  N/A

• Are equipment operators stopping and signaling at intersections?

  Yes

  No

  N/A

• Are employees using reverse appropriately when carrying large loads?

  Yes

  No

  N/A