Title Page
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Company
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Location
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Prepared by
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Conducted on
8 Wastes (DOWNTIME) Checklist
1. Defects
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Are there information, products, or services that are incomplete or inaccurate?
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Select all that apply
- Inaccurate applications
- Broken parts
- Missed deadlines
- Other
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Specify
2. Overproduction
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Are we making earlier, faster, or more of something than required?
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Select all that apply
- Unnecessary copies
- Redundant storage
- Other
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Specify
3. Waiting
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Are we waiting for information, equipment, materials, parts, or people too long?
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Select all that apply
- Approvals
- Equipment
- Large batches
- Other
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Specify
4. Non-utilized talent
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Are the employees' experience, skills, knowledge, or creativity not properly utilized?
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Select all that apply
- Unable to make decisions
- Not fully trained
- Job-skill mismatch
- Other
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Specify
5. Transportation
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Is there an unnecessary movement of materials, information, or equipment?
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Select all that apply
- Hand-offs between functions
- Sending/resending emails
- Other
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Specify
6. Inventory
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Is there an accumulation of parts, information, applications, etc. beyond what is required by the customer?
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Select all that apply
- Stockpiling suplies
- Information piling up for data entry
- Keeping data longer than necessary
- Other
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Specify
7. Motion
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Is there any movement by the people that is not of value to the customer?
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Select all that apply
- Repetitive key strokes
- Walking between equipment
- Switching applications
- Other
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Specify
8. Extra-processing
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Is there any step that does not add value in the eyes of the customer?
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Select all that apply
- Extra formatting/fields
- Extra features/detail
- Other
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Specify
Completion
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Additional Observations
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Name & Signature of Person Responsible
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Name & Signature of Management Representative