ABB RIC 5S & SOT Audit - General

• Conducted on

  Date

• Conducted by

• Zone Audited
  Address

• Employee Questioned

SAFETY: Safety Observation Tour (SOT) / Employee feedback

• Where do you think the next injury will occur in your area?

  Safe

  At Risk

  N/A

• Do you have any ideas on how to improve the safety program at ABB?

  Safe

  At Risk

  N/A

• Do you know where to find and how to complete a hazard / near miss form?

  Safe

  At Risk

  N/A

• Has there been a time when you felt pressure to work in an unsafe manner?

  Safe

  At Risk

  N/A

-----ALL QUESTIONS WITH A "NO" OR "AT RISK" RESPONSE REQUIRE A PICTURE AND AN EXPLANATION OF THE SITUATION-----

SORT: Distinguish between the needed and the not needed

• Only needed equipment and tools are present in the work area?

  Safe

  At Risk

  N/A

• Only needed items are on work boards and bulletin boards?

  Safe

  At Risk

  N/A

• No items are present in aisle ways, corners or behind machines?

  Safe

  At Risk

  N/A

• Only needed inventory, supplies, parts and materials are present in the work area?

  Safe

  At Risk

  N/A

• Personal belongings are stored in designated locations?

  Safe

  At Risk

  N/A

SET IN ORDER: Organized for ease of use and things put away

• Tools, equipment and tooling are located at or near the point of use?

  Safe

  At Risk

  N/A

• Labels, signs and colored tape are present to indicate where items are to be located?

  Safe

  At Risk

  N/A

• Electrical cords and wires are secured and do not pose trip hazards?

  Safe

  At Risk

  N/A

• Fire extinguishers, hazmat cabinets and electrical panels are visible and unobstructed?

  Safe

  At Risk

  N/A

• Liquids, solvents, flammables and other chemicals are properly labeled and stored?

  Safe

  At Risk

  N/A

SHINE: Sweeping, scrubbing, cleaning, and keeping things that way

• Floors, equipment, walls, ladders and surfaces are free of dirt, oil and grease?<br>

  Safe

  At Risk

  N/A

• Area tape is not torn or delaminated?

  Safe

  At Risk

  N/A

• Trash receptacles are in designated locations and not overflowing?<br>

  Safe

  At Risk

  N/A

• Material on racks are stored neatly and easily accessible?<br>

  Safe

  At Risk

  N/A

• No other cleaning problems present?

  Safe

  At Risk

  N/A

STANDARDIZE: Implementing standard procedures and visual controls

• Tape color coding is consistent throughout the area?<br>

  Safe

  At Risk

  N/A

• No out of date or torn documents are present?<br>

  Safe

  At Risk

  N/A

• Cleaning equipment is stored neatly?<br>

  Safe

  At Risk

  N/A

SUSTAIN: Establishing the discipline to consistently sustain 5S standards

• Previous 5S audit is posted on the SOT & 5S Audit Board?

  Safe

  At Risk

  N/A

• Are the open actions items from the previous audit resolved?<br>

  Safe

  At Risk

  N/A

• Employees are aware of the 5S definitions?<br>

  Safe

  At Risk

  N/A