WAREHOUSE AUDIT

  • DATE:

QUALITY

  • Parts not locked in

  • NOTES

QUALITY

  • Containers hanging outside of location

QUALITY

  • Incorrect Stack height

QUALITY

  • Spot check failure in receiving to varify

  • ASN QTY vs Received QTY and sign off

QUALITY

  • Imporper material or specific unbanded material on

  • racking 3rd level or higher

QUALITY

  • Repack Blue Bin being utilized correctly and being confirmed by the repack supervisor

QUALITY

  • Not down stacking

QUALITY

  • Scan boxes to wrong location

QUALITY

  • Lids placed without all parts on top layer

QUALITY

  • Containers pulled without straps removed

QUALITY

  • Containers left in aisle

QUALITY

  • lids and pallets left in location

QUALITY

  • Trash can overflowing

QUALITY

  • 1 inch from edge of aisle

QUALITY

  • damaged box, container, pallets

SAFETY

  • Multiple motion simultaneously on forklift

  • (turning, lowering, forward/reverse)

SAFETY

  • Traveling on forklift in unapproved areas

SAFETY

  • Not stopping forklift at designated stopping locations

SAFETY

  • Not looking back when driving backwards

SAFETY

  • Driving forklift forward with limited or no visability

SAFETY

  • Not wearing PPE (bump caps, steel toe shoes, vest)

SAFETY

  • Not using horn appropriately

  • (Intersections, pedestrians, enter/exit building)

SAFETY

  • Leaving forks up while parked

SAFETY

  • Driving and looking at paper/ phone/ scanner

SAFETY

  • Hands, head hanging out of the lift

SAFETY

  • Walking under or over forks

SAFETY

  • Forklift passing eachother while going the same direction

SAFETY

  • Not having both hands on steering wheel at all times

SAFETY

  • Key not removed from Ignition when parked

SAFETY

  • Emergency Brake not engaged when parked

SAFETY

  • Seatbelt not used

SAFETY

  • Forklift is driving with forks elevated too high

  • (should be no more than 4inches)

SAFETY

  • Dock load/unload processes are not being followed

  • (Salvo, club, ect

SAFETY

  • Not using mirrors at intersections

SAFETY

  • Whipping the forklift backend

QUALITY

  • Accumulated moisture, leak, or any kind of enviromental

  • risk of damage to our product

QUALITY

  • SPOT CHECK - Parts in box do not match box label

QUALITY

  • SPOT CHECK - Box serial scanned to wrong location

SAFETY

  • Wood pallets not stacked neatly

  • Quality

  • Hand does not break the surface of container

  • Quality

  • Operator not following 1-piece flow

  • Quality

  • Scanning inside the "out" container

  • Quality

  • Scanning multilpe harness at once

  • Quality

  • More than one label on the table

  • Quality

  • Forklift is pushing containers into repack

  • Quality

  • Parts Hanging Out of The Container (Wires Exposed)

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