AFRICA - QUALITY GEMBA WALK

• Gemba execution site

  Select

• Achieved on

  Date

• Prepared by

• Comments / Remarques

Check departement Compo & Accessories

• Are CPT and Accessories warehouse are Clean, Organized and identified by the status of the stock (OK, NOK , Under control)?

  Conforme

  Non conforme

  S.O.

• Is there a specific conditions for Storage (Humidity & Temp) FIFO?

  Conforme

  Non conforme

  S.O.

• Are TSR & CPT reference samples available and validated from the PL?

  Conforme

  Non conforme

  S.O.

• Control Plan available? Critical and Major points are clearly known and formalized

  Conforme

  Non conforme

  S.O.

• Does the supplier use 4 point system inspection for CPT inspection and DKT SOP is available?<br>+ visual inspection - GSM - fabric widthh

  Conforme

  Non conforme

  S.O.

• Are all the inspection equipment identified with a unique ref., Calibrated and fit to the purpose ?

  Conforme

  Non conforme

  S.O.

• What is the reaction mode incase of rejection<br>(management of non conformity)?

  Conforme

  Non conforme

  S.O.

• Does the Accessories trim card ( Accessories book) is available for each style and validated ?

  Conforme

  Non conforme

  S.O.

• Does the supplier respect the AQL for accessories control ?

  Conforme

  Non conforme

  S.O.

Check departement cutting

• Is there an SOP for the Relaxing process and does the supplier respect the DKT requirement in the application?

  Conforme

  Non conforme

  S.O.

• Does the supplier have a shrinkage report?

  Conforme

  Non conforme

  S.O.

• Marker conformity <br>Marker set up- Cutting direction notches, and draw patterns, and grain lines

  Conforme

  Non conforme

  S.O.

• Ql should confirm all notches, and draw patterns, markers, and grain lines

  Conforme

  Non conforme

  S.O.

• is there a procedure to control the cutted pieces and What is the reaction mode in case non conformity : Isolation & identification ?

  Conforme

  Non conforme

  S.O.

• Are SOPs available for cutting section ?

  Conforme

  Non conforme

  S.O.

Check departement Assembly & Lines

• Are the workstations organized?

  Conforme

  Non conforme

  S.O.

• Are SOP known and applied by operators?<br>Does the SOP include the DPR ?

  Conforme

  Non conforme

  S.O.

• Are key (critical) workstations identified? & Are SOPs available for key workstations?

  Conforme

  Non conforme

  S.O.

• Are cut pieces and/or semi-finished products identified throughout the line?

  Conforme

  Non conforme

  S.O.

• Is the method of control clear and the control plan available to the in-line controller?

  Conforme

  Non conforme

  S.O.

• Is defect classification clear, known and applied by the inspector?

  Conforme

  Non conforme

  S.O.

• Is the reaction mode ( identified and isolated) clear in the event of defect detection?

  Conforme

  Non conforme

  S.O.

• Does the controller know/able to detect the difference between Critical/Major/ Minor defect ?

  Conforme

  Non conforme

  S.O.

• Are non-conforming products clearly identified differently from conforming products?

  Conforme

  Non conforme

  S.O.

• Are non conform products recorded ?

  Conforme

  Non conforme

  S.O.

• Is there a physical isolation between the under inspection,1st grade, repaired (in case of no hanger system) and rejected products ?

  Conforme

  Non conforme

  S.O.

• Are reworked products 100% rechecked in case of rework?

  Conforme

  Non conforme

  S.O.

• In the work station: is there all the validated production files/tools required : <br> - Measurement Chart<br> - Master Sample<br> - Tech.Pack<br> - DCS/ DPR <br> - Reaction Mode<br> -Control Plan adapted to the CC<br> -Calibrated tools ( if necessary )

  Conforme

  Non conforme

  S.O.

• Is the master sample and the Teckpach available, dated and signed by the PL and Supplier?

  Conforme

  Non conforme

  S.O.

• Is the controller well trained on control methods (DCS)? Does he refer to the master sample and the TP?

  Conforme

  Non conforme

  S.O.

• Can the controller detect the non-conformities? is the reaction mode clear in that case?

  Conforme

  Non conforme

  S.O.

• Does the supplier respect the AQL of Decathlon?

  Conforme

  Non conforme

  S.O.

• Is there a report for each inspection? Is it archived?

  Conforme

  Non conforme

  S.O.

• Are the measuring tools used calibrated and suitable for the inspection being applied?

  Conforme

  Non conforme

  S.O.

• Has the supplier implemented identification and physical separation for non-conform products?

  Conforme

  Non conforme

  S.O.

• Is the dimension of the carton controlled? by which tool? is it calibrated?

  Conforme

  Non conforme

  S.O.

• Is there an adapted control plan for each CC?

  Conforme

  Non conforme

  S.O.