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AKL Glass, Hard Brittle Plastics & Wood Checklist
AKL Glass, Hard Brittle Plastics & Wood Checklist
Morgan Jay−Smith

AKL Glass, Hard Brittle Plastics & Wood Checklist

Must be completed Monthly (Version 4 Issued 24/05/2024)

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Free AKL Glass, Hard Brittle Plastics & Wood Checklist Checklist

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Information

  • Version 4 - 24/05/2024 - MJ: Updated Production Room after new tanks installation
    Version 3 - 14/03/2024 - MJ: Added Minor Ingredients room to Warehouse section
    Version 2 - 12/02/2024 - MJ: Updated items in Syrup Room, HZ3 Changing Area, Powder Room, HZ2 Lab/Changing Area, Packing Area, Warehouse, Outward. Added General comments sections for noting any new items or updates required

  • This is a monthly checklist to monitor the conditions of the glass, hard brittle plastics & wood where open products are handled or there is a risk of product contamination. Check if there is any crack or broken parts.

  • Conducted on

  • Prepared by

Production room

HZ3 CHANGING AREA

  • Lights (2) - glass

  • Pest light (1) - glass, plastic

  • Clock (1) - glass, plastic

  • PPE/Glove box (2) - plastic

  • Clear window on door (3) - glass

  • Security Camera (1) - plastic

  • Soap dispenser (1) - plastic

  • Hand sanitiser (1) - plastic

  • Paper towel dispenser (1) - plastic

SYRUP ROOM

  • Roof lights (15) - Plastic

  • Lights under platform (4) - Plastic

  • Vat Controller (3 X 12 knobs & clear perspex cover) - plastic

  • CIP Controller (16) - plastic

  • CIP tank (2) - glass

  • Water batching system (1 panel, 1 switch, 1 indicator) - plastic

  • Pump controller (18) - plastic

  • Tank blue indicator lights (18) - plastic

  • Flow switch (8) - Plastic

  • Metal detector (2) - plastic

  • Pipe motor reading (9) - glass

  • Emergency Exit (4) - plastic

  • Temperature control unit (2) - plastic

  • Alarm speaker and orange alarm light (1) - plastic

  • Power switch (14) - plastic

  • Bottling Line (2 Indicator, 1 Panel, 3 Knob) x2

  • Bottling Line (FILLER) - ( 2 Indicator, 1 Panel, 2 Knob)

  • Cap hopper lid & elevator panels - Plastic

  • Handle Knob (CIP - BLUE) (16)

  • Handle Knob (WATER - BLACK) (9)

  • Light (Roller Door) - PLASTIC

  • Power socket (10) - plastic

  • Clear window (5) - glass

  • Clear window on door (5) - glass

  • Security Camera (5) - plastic

  • Soap dispenser (1) - plastic

  • Hand sanitiser (2) - plastic

  • Paper towel dispenser (1) - plastic

  • Insect Light Trap (2) - plastic

  • General plastic tools used in the room

  • Plastic/Wooden pallets present in the room - chipped or broken pieces?

CORRIDOR

  • Clear window on door (3) - glass

  • Roof lights (2) - glass

  • Power switch (2) - plastic

  • Soap dispenser (1) - plastic

  • Hand sanitiser (1) - plastic

  • Paper towel dispenser (1) - plastic

CHOCOLATE ROOM

  • Roof lights (3) - glass

  • Light under the platform (1) - plastic

  • Vat Controller (2 X 12 knobs & clear perspex cover) - plastic

  • Water batching system (1 panel, 1 switch, 1 indicator) - plastic

  • Pump controller (9) - plastic

  • Pipe motor reading (2) - glass

  • Power switch (5) - plastic

  • Power socket (4+1) - One Extension Cable

  • Light (Roller Door) - Plastic

  • Touch Screen Panel

  • Temperature Control Unit (2)

  • Clear window (1) - glass

  • Clear window on door (1) - glass

  • Security Camera (1) - plastic

  • Hand sanitiser (1) - plastic

  • Paper towel dispenser (1) - plastic

  • Fly Trap (1) - plastic

  • General plastic tools used in the room

  • Plastic/Wooden pallets present in the room - chipped or broken pieces?

POWDER ROOM

  • Roof lights (3) - glass

  • Dispenser (1 window, 1 power switch, 1 control panel, 1 knob) - plastic

  • Ribbon blender (12 knobs) - plastic

  • Extractor (7 knob, 2 gauge meter) - plastic

  • Dispenser (XX knob) - plastic

  • Grinder (XX knob) - plastic

  • Sealer (9 knob) - plastic

  • Hand sanitiser (1) - plastic

  • Paper towel dispenser (1) - plastic

  • Power switch (3) - plastic

  • Power socket (5) - plastic

  • Clear window (1) - glass

  • Clear window on door (2) - glass

  • Security Camera (1) - plastic

  • Fly Trap (1) - plastic

  • General plastic tools used in the room

  • Plastic/Wooden pallets present in the room - chipped or broken pieces?

  • General Comments

LAB / PACKING AREA

HZ2 LAB / CHANGING AREA

  • Lights (4) - glass

  • Pest light (1) - glass, plastic

  • PPE/Glove box (2) - plastic

  • Clear window (1) - glass

  • Clear window on door (4) - glass

  • Security Camera (1) - plastic

  • Soap dispenser (3) - plastic

  • Hand sanitiser (2) - plastic

  • Paper towel dispenser (3) - plastic

  • Exit Signs (2) - plastic

  • Document holders (2) - plastic

  • Power panel (1) - plastic

  • Balance (fume hood) (1) - plastic

  • Clock (1) - plastic

  • General plastic tools used in the room

PACKING AREA

  • Low-risk area as all products are fully capped at this point.

  • Lights (4) - glass

  • Pest light (2) - glass, plastic

  • AED cover (1) - glass

  • Power Switch (3) - plastic

  • Capsulator (1) - plastic

  • Labeller/Date coder (1) - plastic

  • Hand sanitiser (1) - plastic

  • Paper towel dispenser (1) - plastic

  • Soap dispenser (1) - plastic

  • Clear window (4) - glass

  • Computer Monitors (3) - glass

  • Box taping machine (1) - plastic

  • Fire alarm switch

  • Red alarm light

  • Plastic/Wooden pallets present in the area - chipped or broken pieces?

  • General Comments

Warehouse

Minor Ingredients Room

  • Laptop Screen (1) - glass

  • Pest light (1) - glass/plastic

  • Security Camera (1) - plastic

  • Hand sanitiser (1) - plastic

  • Paper towel dispenser (1) - plastic

  • Soap dispenser - Plastic ()

  • Power Socket (3) - Plastic

  • Fume hood sash

  • Fuse cover

  • Ingredient buckets

INWARD/CHILLER

  • Roof lights (14) - glass

  • Pest light (4) - glass/plastic

  • Security Camera (3) - plastic

  • Computer Monitors (4)

  • Hand sanitiser (4) - plastic

  • Hairnet holder (1) - plastic

  • Paper towel dispenser (1) - plastic

  • Ethernet Cable Box - Plastic (2)

  • Power Switch (23) - Plastic

  • Power Socket (13) - (Plastic)

  • Power Point - From Roof (8)

  • Exit Light (4) - Glass

  • Temperature Control Box - CHILLER

  • Roller Door Control - Plastic

  • Fire Alarm Panel

  • Doors to ING room (2) - Plastic

  • Water Treatment zone panel (1) - Plastic

  • Plastic/Wooden pallets present in the area - chipped or broken pieces?

OUTWARD

  • Roof lights (27) - glass

  • Pest light (3) - glass/plastic

  • Security Camera (2) - plastic

  • Computer Monitors (4) - glass

  • Paper towel holder (1) - plastic

  • Exit Light (3)

  • Plastic/Wooden pallets present in the area - chipped or broken pieces?

  • General Comments

AKL Glass, Hard Brittle Plastics & Wood Checklist
Morgan Jay−Smith

AKL Glass, Hard Brittle Plastics & Wood Checklist

Must be completed Monthly (Version 4 Issued 24/05/2024)

Use this Template
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