Title Page
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
Fire
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Are all extinguishers unobstructed
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Are all extinguisher tags intact
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Are all alarm points unobstructed
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Are all escape routes marked and unobstructed
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Are all flammable materials stored correctly
PPE (Personal Protective Equipment)
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Have all PPE storage points been checked for correct contents, conditions of the PPE - serviceability and cleanliness
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Is PPE - ear defence, safety footwear, goggles / visors etc being used correctly - Carry out a random check
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Are all general safety signs and notices suitable and in good condition
Chemicals / COSHH
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Are storage areas areas designated and suitably marked
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Are chemical containers and hazardous substances (including empty containers) stored in a safe and tidy manor.
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Check chemical containers , IBC's and dosing pumps for any signs of leaking - report any defects
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Are all eye wash bottles sealed and in date, check eye wash stations and drench showers for operation and clear access
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Are all manufacturers safety data sheets readily available
Guarding / Lock Off
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Are all machine guards free from damage and securely in place
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Check one machine guard interlock at random, CONSULT OPERATOR FIRST
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Are safety Lock-Off padlocks readily available for all to use
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Are safety Lock-Off procedures being used during CiP / machine strip down or assembly. Check with operators
Slips / Trips / Falls
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Are the main walkways clear and unobstructed
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Are all floors in the working areas clear, dry where possible and unobstructed
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Are all departmental external access and exit roadways or footpaths in general good condition and free of trip hazards
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Is lighting level sufficient to enable a clear vision of any areas where there are potential trip hazards
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Are warning signs for CiP operation / wet floors etc readily available and used
Manual Handling
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Are all the manual handling AIDS, Fork Lifts, Pallet Trucks, bag Lifters, Scissor Lifts etc, in good repair and working correctly
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Have pre-start checks for forklifts or electric pallet trucks been signed off prior to use on a daily basis
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Are end of line stacking arrangements set and positioned such that twisting, bending and turning is minimised<br>
Safe Systems of Work
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Are all task related risk assessment and safe system of work documents readily available to all for use
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Select at random one RA/SSW and physically check compliance with the task being performed. Record the SSW number.
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Have pre start checks been signed off prior to production operation
Hot Surfaces / Liquids
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Check and report any exposed hot surfaces that have a potential to cause harm
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Check and report any leaks (hot water or steam) that have a potential to cause harm
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Check condition of all warning signs indicating location and dangers of hot surfaces, particularly those related to CiP regime
Housekeeping
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Are there any signs of significant damage caused by forklifts or other types of vehicles
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Steps, stairs ladders, access platforms (including fillers) - are they all in a serviceable condition and security in place
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Are all handrails securely fixed - report any defects
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Are all materials stored correctly which could obstruct work or impede in an emergency
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Are all machines / conveyors etc switched off when not in use
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Is the general fabric and building infrastructure in good sound serviceable condition and free of points that could cause injurey
Electrical / Lighting
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Are all electrical and control panels, switch rooms and trunking systems closed / secure
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Are all electrical isolators, switches, panels etc in good working order and free of any damage or areas where water could enter
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Carry out a general visual inspection of wiring systems noting for any loose unsecured wiring or areas of potential damage
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Are all light fittings working correctly
Noise
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Are all signs in areas that are designated ear protection zones suitably displayed and in good condition
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Are ear defender dispensers suitably stocked
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Carry out a spot check that defenders are being worn
Summery
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Any other points and comments
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Have all items requiring further action been reported to your team leader / line manager
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Has a copy of this report been sent to the H &S Dept for monitoring purposes
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Safety Rep signature
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Department Managers Signature