Title Page

  • Site conducted

  • Conducted on

  • Prepared by

  • Location

Abrasive Blasting Operations

  • Concentrations of respirable dust or fume from abrasive blasting operations is kept below the PEL (1910.94)

  • Ventilation system and wiring are intrinsically safe when exhausting flammable or explosive dust mixtures (1910.94)

  • Blast-cleaning enclosure is ventilated to maintain inward flow of air during operations (1910.94)

  • Blast-cleaning enclosure is properly enclosed and ventilated to minimize the amount of dust particles that escape (1910.94)

  • Exhaust is sufficient to promptly clear dust from enclosure after blasting stops (1910.94)

  • Blast is turned off and dust is exhausted prior to opening the enclosure (1910.94)

  • Observation window is protected with screening when deep-cutting abrasives are used (1910.94)

  • Baffles are installed at small access openings to minimize dust from escaping (1910.94)

  • Baffles are inspected regularly and maintained in good condition (1910.94)

  • Doors on abrasive blasting enclosures are flanged and tight when closed (1910.94)

  • Exhaust ventilation system appears to be constructed and installed to code (1910.94)

  • Exhaust ventilation system is inspected and maintained to code (1910.94)

  • Dust leaks are repaired in a timely manner (1910.94)

  • Pressure drops in exhaust ducts are monitored to ensure optimal air flow (1910.94)

  • Dust collectors are used and maintained to collect discharge (1910.94)

  • Good compliance with Abrasive Blasting requirements were observed (1910.94)

Aerial Work Platforms

  • Lift controls and components are tested prior to use (1910.67)

  • Workers are trained on safe lift operations and authorized by their employer to operate the lift (1910.67)

  • Workers keep both feet on floor of basket (1910.67)

  • Fall protection (PFAS, travel restraint, etc.) is utilized when working from lift (1910.67)

  • The lift appears to be operated within the rated load capacity (1910.67)

  • Stabilizers are used as needed/required per manufacturer instructions (1910.67)

  • Lift basket is lowered when being moved/relocated (1910.67)

  • Controls plainly are marked as to their function (1910.67)

  • Lift is operated on a smooth and level surface (ANSI/SIA A92)

  • Lifts are not operated near overhead hazards such as power lines, transformers, branches and overhangs (ANSI/SIA A92)

  • Lifts are operated in safe weather conditions (ANSI/SIA A92)

  • Lift basket is kept clean/relatively free of clutter (1910.22)

  • Top rail, mid-rail and toeboards are in place and at proper height (1910.29)

  • The access/opening to lift platform is closed and secured (ANSI/SIA A92)

  • Lift inspections are documented (Best Practice)

  • Lift is tagged and removed from service when defects are known (Best Practice)

  • Good compliance with Aerial Work Platform requirements

Aisles/Walkways

  • Aisles/walkways are kept clean and orderly (1910.22)

  • Aisles/walkways are kept dry (to extent feasible) / in wet operations, drainage or dry standing mats are provided (1910.22)

  • Aisles/walkways are kept in good repair/free of hazards (1910.22)

  • Permanent aisles/passageways are appropriately marked (1910.22)

  • There is sufficient aisle width for pedestrians and/or equipment in work areas where mechanical handling equipment is used (1910.22/Interpretation Letter)

  • Changes in elevation are marked/delineated to minimize trip hazards (Best Practice)

  • Good compliance with OSHA Aisleway requirements (1910.22)

Behaviors

  • Workers observed keeping eyes on path (i.e. looks in direction of travel)

  • Workers observed looking back prior to stepping backwards

  • Workers observed pushing (when possible) as opposed to pulling

  • Workers avoid overhead work when possible

  • Workers observed lifting with legs not back

  • Workers observed forming a bridge with free hand when lifting

  • Workers avoid lifting more than one can lift safely

  • Workers observed keeping load close to body when lifting

  • Workers observed using a lift assist device for heavy loads

  • Workers avoid lifting unstable loads

  • Workers observed working at safe pace/not rushed

  • Workers do not subject coworkers to injury

Bloodborne Pathogens

  • There is a written BBP Exposure Control Plan in place (1910.1030)

  • The Exposure Control Plan is reviewed and updated at least annually (1910.1030)

  • The BBP exposure determination has been documented (1910.1030)

  • Universal precautions are observed/all body fluids are considered potentially infectious materials (1910.1030)

  • Engineering and/or work practice controls are used to eliminate or minimize employee exposure (1910.1030)

  • Engineering and/or work practice controls are used to eliminate or minimize employee exposure (1910.1030)

  • Contaminated reusable sharps are placed in approved containers immediately or as soon as possible after use (1910.1030)

  • Appropriate PPE is provided at no cost to employees (1910.1030)

  • Employees use appropriate/required PPE as needed (1910.1030)

  • PPE is readily accessible and appropriate sizes are available as needed (1910.1030)

  • Cleaning/decontamination is provided per a written schedule (1910.1030)

  • Contaminated sharps are discarded in an approved container (1910.1030)

  • Sharps containers are readily accessible as needed (1910.1030)

  • Contaminated laundry is placed in approved bags or containers that are properly labeled (1910.1030)

  • The hepatitis B vaccine is made available to all employees who have occupational exposure to BBP and following post-exposure (1910.1030)

  • Employees are required to sign Appendix A if they decline to accept hepatitis B vaccination (1910.1030)

  • Post exposure medical evaluations ares completed as required (1910.1030)

  • Warning labels are affixed to containers used to store, transport or ship regulated waste (1910.1030)

  • Employees with occupation exposure to BBP have been properly trained at time of hire and annually thereafter (1910.1030)

  • Employee medical records are maintained as required (1910.1030)

  • Employee medical records are kept for the duration of employment plus 30 years (1910.1030)

  • A sharps injury log is maintained (1910.1030)

  • Good compliance with OSHA Bloodborne Pathogens requirements (1910.1030)

Boilers

  • The boiler(s) has a legible nameplate with the ASME stamp on it

  • Boilers are inspected as required (annually or per local jurisdiction) and a current Certificate of Inspection is available for review

  • Good housekeeping is maintained in the boiler room

  • All boilers have a properly installed and sized relief valve or safety valve

  • All boilers have a properly functioning Low Water Cut Off Switch or Flow Sensing Device

  • All boilers have a properly functioning Operating Switch

  • All boilers have a properly functioning High Temperature Limit Switch

  • All boilers have a properly functioning Pressure Control Device

  • All boilers have a properly functioning Fuel Train

  • All boilers have a properly functioning Emergency Shut Off Switch

  • Boiler Room piping is maintained and installed to code

  • Boilers have proper fuel-to-air ratio (i.e. sufficient fresh combustion air)

  • Flue Pipe connections are sufficient/properly installed and maintained

  • The boiler has an expansion tank that meets ASME construction guidelines

Combustible Dust

  • Preventative Maintenance controls are in place and adequate to minimize dust escaping from process equipment/ventilation systems (NFPA 654)

  • Dust collection systems and filters are being utilized to minimize dust hazard (NFPA 654)

  • Surfaces are designed to minimize dust accumulation to facilitate cleaning (NFPA 654)

  • Housekeeping Program ensures dust residues are inspected/cleaned at regular intervals (NFPA 654)

  • Proper cleaning methods are used to minimize dust clouds (NFPA 654)

  • Ignition sources are controlled or minimized in areas of combustible dust (NFPA 654)

  • Controls (i.e. isolation, barriers, etc.) are in place to minimize damage caused by an explosion (NFPA 654)

  • Employees who are affected by combustible dust hazards are properly trained (NFPA 654)

  • Managers who are affected by combustible dust hazards are properly trained (NFPA 654)

Compressed Air

  • Compressors are equipped with a safety relief valve (1910.169)

  • Compressors are equipped with working pressure gauges (1910.169)

  • Compressors are periodically drained of moisture/oil (1910.169)

  • Safety valves are tested regularly (1910.169)

  • Compressed air used for cleaning is kept under 30 psi at nozzle (1910.242)

  • Air nozzles are equipped with relief ports to discharge air when nozzle tip is obstructed (1910.242)

  • Safety cables are used on compressed air hose connections to prevent hose ends from whipping if the coupling blows out of the hose (Best Practice)

  • Good compliance with OSHA Compressed Air requirements (1910.169)

Compressed Gas Cylinders

  • Cylinders are legibly marked/clearly identified (1910.101)

  • Cylinders are protected from ignition sources (1910.101)

  • Cylinders are stored in vertical position (1910.101)

  • Cylinders are secured to prevent tipping (1910.101)

  • Cylinders are stored away from vehicular traffic (1910.101)

  • Valve caps are replaced when cylinders are not in use (1910.101)

  • Valves on gas cylinder are closed when work is finished (1910.253)

  • Good compliance with OSHA Compressed Gas Cylinders requirements (1910.101)

Confined Spaces

  • The employer has evaluated the workplace to determine if Permit Required Confined Spaces exist (1910.146)

  • Danger signs are posted at or near entry to permit spaces (1910.146)

  • There is a written program available for employees who enter permit spaces (1910.146)

  • Air monitoring is completed prior to entry (1910.146)

  • Periodic air sampling is completed as required (1910.146)

  • Forced air ventilation is used for duration of entry (1910.146)

  • Entrants are protected from external hazards by barricades as needed (1910.146)

  • Proper illumination is provided (1910.146)

  • Attendant is on duty outside the permit space (1910.146)

  • Rescue plan/procedures have been established (1910.146)

  • Entry permit is completed and signed (1910.146)

  • Employees with assigned PRCS duties are properly trained (1910.146)

  • Attendant only performs monitoring duties (1910.146)

  • Rescue team is trained and readily available (1910.146)

  • Retrieval system is available/utilized (1910.146)

  • Entrants are attached to retrieval line (1910.146)

  • Good compliance with OSHA Confined Spaces requirements (1910.146)

Cranes/Rigging

  • Frequent crane inspections occur (1910.179)

  • The rated load of each hoist is marked and clearly legible from the ground or floor (1910.179)

  • Pendants are clearly marked for identification of functions (1910.179)

  • Lifting hooks have functional safety latch (1910.179)

  • The crane and below-the-hook lifting devices are sufficiently rated for the load (1910.179)

  • Hoists are equipped with functional overtravel limit-switch (1910.179)

  • Rigging is inspected before use/no defective slings, fastenings and attachments were found (1910.184)

  • Slings are maintained in good condition, no damage, kinks or knots (1910.184)

  • Slings are used within the rated load capacity (1910.184)

  • ID tags are legible and affixed to slings (1910.184)

  • Slings are protected from sharp edges of loads (1910.184)

  • Employees are kept clear of loads about to be lifted/suspended loads (1910.184)

  • Good compliance with OSHA Cranes/Hoist Equipment requirements (1910.179)

Electrical Safety

  • Electrical equipment is free from recognized hazards and maintained in good working order as intended by the manufacturer (1910.303)

  • The top of electrical equipment is kept clear / no items are allowed stored on equipment (1910.303)

  • Electrical equipment is installed/used as listed or per manufacturer specifications (1910.303)

  • Extension cords and/or power strip cords are not connected to one another (i.e. not "daisy-chained") (1910.303)

  • Items are not hung on or from electrical conduit (1910.303)

  • Unused openings in electrical equipment are closed (1910.303)

  • Electrical equipment is free of significant damage (1910.303)

  • Electrical equipment is firmly secured to surface (1910.303)

  • Splices/free ends of conductors are properly insulated (1910.303)

  • Warning labels/decals are placed on electrical equipment indicating the voltage, current, wattage, etc.

  • Disconnect switches are identified/legibly marked to indicate purpose (1910.303)

  • Breaker switches are identified/legibly marked to indicate their purpose (1910.303)

  • Proper clearance is maintained around breaker panels, disconnects, etc. (1910.303)

  • All live parts of electrical equipment were protected against accidental contact(1910.303)

  • Electrical equipment is adequately guarded/protected from damage (1910.303)

  • GFCI receptacles are used/located within 6 feet of water source (1910.304)

  • The use of multi-plug outlet devices is discouraged and/or prohibited (except for temporary use of low powered loads) (1910.304)

  • Cord-and-plug electrical equipment is either grounded (i.e. 3 prong cord) or double-insulated (1910.304)

  • Light bulbs/lamps are protected from accidental damage (1910.305)

  • Electrical cords/conductors entering boxes/panels are protected from abrasion (1910.305)

  • Pull/Junction Boxes (over 600V) are completely enclosed (1910.305)

  • Pull/Junction Boxes (over 600V) are enclosed with a suitable cover that is securely fastened (1910.305)

  • Covers on boxes over 600 volts, nominal are legibly marked “High Voltage” (1910.305)

  • Panel boards/dead fronts are installed on electrical enclosures (1910.305)

  • Extension cords are not used as a substitute for fixed wiring of the structure (1910.305)

  • Extension cords are not run through doors/openings (1910.305)

  • Extension cords are not allowed to be fastened to building surfaces (1910.305)

  • Extension cords are not concealed and can be visually inspected (1910.305)

  • Cords/terminal ends are protected with strain relief (1910.305)

  • Lamps, lampholders, fixtures appear to be properly covered/guarded and have no exposed live parts (1910.305)

  • Electrical receptacles/outlets have approved tight-fitting covers (1910.305)

  • Indoor receptacles used in wet/damp locations are covered (1910.305)

  • Outdoor receptacles are protected from weather (1910.305)

  • Interlocks/e-stops are not used to deenergize equipment (1910.333)

  • Illumination is adequate for work on energized circuits (1910.333)

  • Flexible cords are free of damage/fraying (1910.334)

  • Damaged electrical equipment is removed from service (1910.334)

  • Flexible cords have ground pin (1910.334)

  • Two-prong (non-grounded) extension cords are prohibited (1910.334)

  • Adapters (cheater plugs) are not used for cord/plug connections (1910.334)

  • Arc flash warning labels are placed on electrical panels (1910.335)

  • Good compliance with OSHA Electrical Safety requirements (1910.303-.335)

Emergency Action Plan

  • An Emergency Action Plan is in writing and up-to-date and is available for employees to review (1910.38)

  • The EAP includes procedures for reporting fire or other emergencies (1910.38)

  • The EAP includes procedures for emergency evacuation and exit route assignments (1910.38)

  • The EAP includes procedures to be followed by employees who remain to operate critical plant operations before they evacuate (1910.38)

  • The EAP includes procedures to account for all employees after evacuation (1910.38)

  • The EAP includes procedures to be followed by employees performing rescue or medical duties (1910.38)

  • The EAP includes names or job titles of employees with designated duties under the plan (1910.38)

  • An alarm system is in place, functional and distinctive for each type of emergency (1910.38)

  • Designated employees are trained to assist in a safe and orderly evacuation of employees (1910.38)

  • The Fire Prevention Plan is in writing, up-to-date and available for employees to review (1910.39)

  • The Fire Prevention Plan includes a list of major fire hazards (1910.39)

  • The Fire Prevention Plan includes handling/storage procedures for hazardous materials (1910.39)

  • The Fire Prevention Plan includes potential ignition sources and their control (1910.39)

  • The Fire Prevention Plan includes the type of fire protection equipment necessary to control each major hazard (1910.39)

  • The Fire Prevention Plan includes procedures to control accumulations of flammable and combustible waste materials (1910.39)

  • The Fire Prevention Plan includes procedures for maintenance of safeguards installed on heat-producing equipment to prevent ignition of combustible materials (1910.39)

  • The Fire Prevention Plan includes employees responsible for maintaining equipment to prevent or control sources of ignition or fires (1910.39)

  • The Fire Prevention Plan includes the name or job title of employees responsible for the control of fuel source hazards 1910.39(c)(5)

  • The Fire Prevention Plan is reviewed with employees/employees are familiar with plan (1910.39)

  • Good compliance with OSHA Emergency Action Plan requirements (1910.38-.39)

Exits/Egress

  • Exit pathways are at least 28 inches wide (1910.36)

  • All exit discharges lead directly outside the facility (1910.36)

  • Exit doors are kept unlocked when building is occupied, no latches or special tools are needed to open door (1910.36)

  • Exit doors in high occupancy/high hazard areas open out in direction of travel (1910.36)

  • There are at least two exit doors in high occupancy rooms (1910.36)

  • The direction of travel to exits is marked when not apparent (1910.37)

  • Non-exit doors are marked NOT AN EXIT as required (1910.37)

  • Exit signs are illuminated (1910.37)

  • Exits are clearly visible and marked by EXIT signs (1910.37)

  • Exits and pathway to exits are free of obstructions (1910.37)

  • Exit routes avoid high hazard areas (1910.37)

  • Flammable/combustible liquids not stored next to exits (1910.106)

  • Emergency lights are provided and functional (1910.37)

  • Employee alarm system is functional and audible throughout the facilities (1910.38)

  • Good compliance with OSHA Means of Egress requirements (1910 Subpart E)

Fall Protection

  • Employees are protected from falling (i.e. guardrail, PFA system, etc.) when working on unprotected walking-working surfaces 4 feet or more above the lower level (1910.28)

  • Fall protection is provided/used near unprotected hoist area(s) 4 feet above lower level (1910.28)

  • Steps are taken to protect employees from falling through holes (1910.28)

  • Steps are taken to protect against falling through stair openings (1910.28)

  • Steps are taken to protect against falling through ladderway opening (1910.28)

  • Steps are taken to prevent falling through hatchway or chute opening (1910.28)

  • Steps are taken to prevent falls from runways/catwalks (1910.28)

  • Steps are taken to prevent falls above dangerous equipment (1910.28)

  • Workers 6 ft. from edge of low-sloped roof are protected from falls (1910.28)

  • Workers between 6 and 15 ft. of low-sloped roof edge are protected from falls (1910.28)

  • Workers 15 ft. from edge of low-sloped roof are protected from falls (1910.28)

  • Access is restricted to unattended loading racks with unprotected edges of 4+ feet (1910.28)

  • Protection from falling object hazards is provided (i.e. hard hats, toeboards, canopies, barricades) (1910.28)

  • The top rail on guardrails is set at proper height of 42 in. +/- 3 in. (1910.29)

  • The midrail is installed halfway between the floor and top rail (1910.29)

  • Vertical members/balusters on guardrails are no more than 19 inches apart (1910.29)

  • Guardrails are capable of withstanding 200 lb. downward and outward force (1910.29)

  • Guardrails have a smooth surface along entire length (1910.29)

  • The perimeter of Fall Protection designated areas is properly delineated (1910.29)

  • Warning lines demarcating designated areas meet minimum requirements (1910.29)

  • Floor hole covers are sturdy and secured (1910.29)

  • Toeboards are installed as needed and meet minimum design requirements (1910.29)

  • Access near unprotected repair/service pits is restricted or limited (1910.28)

  • Falling object protection is installed around service pits (1910.29)

  • Fall protection training is provided for employees exposed to fall hazards (1910.30)

  • Employees are retrained on fall protection requirements when changes occur in the workplace affecting fall protection or when employee performance dictates additional training is needed (1910.30)

  • Good compliance with Fall Protection safety requirements (1910.28-.30)

Fire Safety

  • Portable fire extinguishers are mounted (1910.157)

  • Portable fire extinguishers are unobstructed (1910.157)

  • Portable fire extinguishers identified by signage (1910.157)

  • When fire extinguishers are relocated, fire extinguisher signs are removed (1910.157)

  • Fire extinguishers are kept fully charged and operable (1910.157)

  • Fire extinguishers are kept in their designated locations (1910.157)

  • The travel distance to the nearest fire extinguisher is within 75 feet (1910.157)

  • Portable fire extinguishers are inspected monthly (1910.157)

  • Portable fire extinguishers are maintained annually (1910.157)

  • The space on floor directly below fire extinguishers is marked/striped (Best Practice)

  • A minimum clearance of 18 inches is maintained below sprinkler heads (1910.159)

  • Sprinkler heads are protected by metal guards when needed (1910.159)

  • The sprinkler system is inspected annually (1910.160)

  • Fire doors are in good operating condition (NFPA 80)

  • Fire doors are unobstructed (NFPA 80)

  • The fire alarm system is tested annually (NFPA 25)

  • Smoke alarms are functional when test button is depressed (NFPA 72)

  • Outside hydrants are tested annually (NFPA 25/291)

  • Combustible items are kept at least 3 feet away from heating equipment (NFPA 86)

  • Proper clearance is maintained around water heaters (NFPA 54 & 70]

  • Dust collectors and ductwork are properly grounded (NFPA 664)

  • Good compliance with OSHA Fire Protection requirements (1910.157-.159)

Flammable Liquids

  • Approved containers are used for storage of flammable liquids (1910.106)

  • Flammable liquids are kept in closed containers when not in use (1910.106)

  • Containers are bonded when transferring flammables (1910.106)

  • No Smoking signs are posted in flammable storage areas (1910.106)

  • Ignition sources are controlled/eliminated near flammable storage areas (1910.106)

  • Fire extinguishers are located near flammable storage areas (1910.106)

  • Combustible waste (i.e. oily rags) is stored in covered metal containers (1910.106)

  • Spill response/cleanup supplies are readily available (1910.106)

  • Spill containment is provided in bulk transfer/storage areas (i.e. tank farms) (1910.106)

  • Ventilation is provided at bulk storage areas when transferring flammables (1910.106)

  • Flammable storage cabinets meet OSHA’s minimum design/construction requirements (1910.106)

  • Flammable storage cabinets labeled properly (1910.106)

  • Self-closing valve is used when dispensing flammables (1910.106)

  • A fill pipe is used when top filling containers to minimize splashing (1910.106)

  • Air is exchanged 6 times/hour in inside chemical storage rooms (1910.106)

  • The aisle width in chemical storage room is maintained at a minimum of 3 feet (1910.106)

  • Outside flammable storage areas are secured (1910.106)

  • Good housekeeping is maintained in outside storage areas (1910.106)

  • Spill containment is provided for outdoor storage areas (1910.106)

  • Flammable storage tanks are protected against collision damage (1910.178)

  • Aboveground storage tanks are properly marked/labeled with chemical name and NFPA placard (NFPA 704)

  • No more than 25 gallons of Category 1 flammable liquids are stored outside of an approved storage cabinet or flammable storage room (1910.106)

  • No more than 120 gallons of Category 2, 3, or 4 flammable liquids are stored outside of an approved storage cabinet or storage room (1910.106)

  • Flammable/combustible liquids not stored next to exits (1910.106)

  • Good compliance with OSHA Flammable Liquids requirements (1910.106)

Forklifts (Powered Industrial Trucks)

  • Forklifts are inspected daily and documented (1910.178)

  • Forklifts are maintained in good working condition (1910.178)

  • Trucks are removed from service if defective/repairs are needed (1910.178)

  • Only trained personnel are allowed to operate forklifts (1910.178)

  • Operators are properly certified by employer to operate lift(s) (1910.178)

  • No modifications have been made to forklifts that could affect the lift capacity (1910.178)

  • Operators were observed keeping arms/legs inside running lines of truck (1910.178)

  • Forks are lowered when truck is left unattended (1910.178)

  • Forks/load are tilted back and carried close to ground (as conditions allow) when operating forklifts (1910.178)

  • Operators were observed sounding horn when their view is obstructed (1910.178)

  • Operator(s) were observed driving in reverse when load obstructs their forward view (1910.178)

  • Loads are lifted when transported (i.e. bulldozing/split-forking not allowed) (1910.178)

  • Forklifts are approved for hazardous environments (1910.178)

  • Battery chargers are protected from damage by forklifts (1910.178)

  • Adequate materials/supplies (i.e. battery spill kit) are readily available to clean/neutralize battery acid spills (1910.178)

  • Adequate ventilation is provided in battery charging areas (1910.178)

  • Facilities (i.e. portable fire extinguishers) are provided for fire protection (1910.178)

  • Smoking is prohibited in battery charging areas as evidenced by no-smoking signs (1910.178)

  • Trucks/trailers are chocked when loading/unloading (1910.178)

  • Nameplate/markings are in place and legible (1910.178)

  • Safe clearances are maintained at aisles, doors, docks, etc. (1910.176)

  • Seatbelts are worn on sit down rider trucks (1910.132)

  • Forklifts are turned off and brakes set when left unattended (1910.178)

  • Forklifts are not driven up to anyone standing in front of fixed object (1910.178)

  • Forklift operators are evaluated every 3 years (1910.178)

  • Good compliance with OSHA Powered Industrial Trucks requirements (1910.178)

Grinders (Bench/Pedestal)

  • Work rest is adjusted to within 1/8 inch of wheel (1910.215)

  • The tongue guard is adjusted to within 1/4 inch of wheel (1910.215)

  • Side guards cover 75 percent of wheel diameter (1910.215)

  • Bench/pedestal grinders are permanently mounted (1910.212)

  • Safety glasses/faceshield are worn when grinding (1910.132)

  • Wheel RPM ratings are compatible with motor RPM ratings (1910.215)

  • Abrasive wheels are ring tested before mounting (1910.215)

  • Good compliance with OSHA Abrasive Wheel Grinders requirements (1910.215)

Grinding, Polishing, Buffing Operations

  • Local exhaust ventilation is provided/used to control dust from grinding, polishing and buffing (1910.94)

  • Exhaust system used for grinding, polishing and buffing operations is designed per code (ANSI Z9.2-1960) (1910.94)

  • Exhaust hood is placed to minimize employee exposure to dust (i.e. draws air away from breathing zone) (1910.94)

  • Exhaust hood is located as close as possible to the operation (1910.94)

  • Exhaust system is equipped with suitable dust collectors (1910.94)

  • Good compliance with Grinding, Polishing and Buffing requirements were observed (1910.94)

Hazard Communication

  • The Hazcom Program has been developed and is available for review (1910.1200)

  • A chemical inventory list or index is maintained (1910.1200)

  • Chemicals in supplier containers are properly labeled (1910.1200)

  • Secondary chemical containers are properly labeled (1910.1200)

  • Safety Data Sheets (SDSs) for hazardous chemicals are readily accessible to all employees/all shifts (1910.1200)

  • Noncompatible chemicals are segregated in storage (1910.1200)

  • GHS (Globally Harmonized System) awareness training has been completed by the December 1, 2013 deadline (1910.1200)

  • Good compliance with OSHA Hazcom requirements (1910.1200)

Health Hazards

  • Noise exposures are monitored and measures are in place (i.e. use of hearing protection, minimize duration, etc.) to effectively control the hazard (1910.95)

  • Carbon Monoxide exposures are monitored and effective measures are in place (i.e. ventilation, equipment PM’s, personal CO monitors, respirators, etc.) to maintain employee exposure under 50 ppm for an 8-hour TWA (1910.1000 Table Z-1)

  • Lead exposures are monitored and effective measures are in place (i.e. hand washing facilities available, respirators provided, wet-cleaning methods used, etc.) to prevent worker exposure above 50 micrograms/cubic meter over an 8-hour period (1910.1025)

  • Welding fume exposures are monitored and effective measures are in place (i.e. exhaust ventilation, fume hoods, air-supplied respirators, etc.) to adequately protect workers from breathing fumes (1910.252)

  • Engineering/Work Practice Controls (i.e. sharps containers, biohazard bags, mouth pipet, etc.) are in place to control worker exposure to bloodborne pathogens (1910.1030)

  • Steps have been taken (i.e. frequent breaks, water/energy drinks provided, etc.) to adequately address worker safety resulting from excessive heat exposure (Section 5a1)

  • Steps have been taken (i.e. frequent breaks in warm climate, localized heat source, insulated clothing/gear, etc.) to adequately address worker safety resulting from excessive cold exposure (Section 5a1)

  • Steps have been taken to protect against hazards from insects and/or animals (Best Practice)

  • Good compliance with OSHA Health Hazard requirements

Housekeeping

  • Work areas are kept generally clean and orderly (1910.141)

  • Working surfaces are kept in good repair and level to minimize slip/trip/fall hazards (1910.141)

  • Work surfaces are kept reasonably dry as work allows (1910.141)

  • Waste/garbage is removed regularly (1910.141)

  • Entrance or harborage of vermin to workplace is controlled and maintained (1910.141)

  • Employees are not allowed to consume food and beverages in areas exposed to a toxic material(1910.141)

  • Restrooms are maintained in a clean and sanitary condition (1910.141)

  • Break areas are clean and sanitary (1910.141)

  • Potable water is provided as required (1910.141)

  • Good compliance with OSHA Housekeeping requirements (1910.141)

Ladders (Fixed)

  • Fall protection is provided when ascending/descending fixed ladders extending 24+ feet in height (1910.28)

  • Ladder cages are installed to code and maintained in good condition (1910.29)

  • Ladder Safety Systems, when used, allow employee to keep both hands free (1910.29)

  • Rungs/steps/cleats are spaced btwn. 10 to 14 inches (1910.23)

  • Rungs/steps/cleats are parallel, level, uniformly spaced (1910.23)

  • Rungs/steps/cleats have min. clear width of 16 inches (1910.23)

  • There is a minimum 7 in. clearance on backside of fixed ladders (1910.23)

  • The step across distance for through ladders is between 7 and 12 inches to nearest landing (1910.23)

  • The step across distance for side-step ladders is between 15 and 20 inches to nearest landing (1910.23)

  • Rails or grab bars of fixed ladders extend 42 in. above top access point (1910.23)

  • When a fixed ladder terminates at hatch opening, the hatch cover opens w/sufficient clearance (1910.23)

  • Good compliance with OSHA Fixed Ladder requirements (1910.23)

Ladders (Portable)

  • Ladders are inspected when first used and maintained in good condition (1910.23)

  • Ladders are not immediately tagged DANGEROUS - DO NOT USE and/or replaced when defective (1910.23)

  • Spreader/locking device on stepladders is engaged when in use (1910.23)

  • Ladders are only used on stable/level surfaces, unless secured or stabilized (1910.23)

  • The cap (if equipped) and/or top step of stepladder is not used as a step (1910.23)

  • Siderails of portable ladders extend 3 ft. past landing surface (1910.23)

  • Rungs/steps/cleats are parallel, level, uniformly spaced (1910.23)

  • Rungs/steps/cleats are spaced between 10 to 14 inches (1910.23)

  • Rungs/steps/cleats have min. clear width of 11.5 inches (1910.23)

  • Employee faces ladder when climbing up or down (1910.23)

  • At least one hand is free to grasp ladder when climbing up or down (1910.23)

  • Ladders are guarded/barricaded as conditions warrant (i.e. located in passageways, doorways, etc.) (1910.23)

  • Specification label in place/legible (ANSI A14)

  • Ladders are properly/safely secured when stored upright (1910.176)

  • Good compliance with OSHA Portable Ladder requirements (1910.23)

Ladders (Rolling Platform)

  • Steps on mobile ladder stands are a minimum 16 in. wide (1910.23)

  • Steps on mobile ladder stands are slip resistant (1910.23)

  • Mobile ladder stands are capable of supporting 4x the intended load (1910.23)

  • Handrails are provided on mobile ladder stands with a top step height of 4 feet or more (1910.23)

  • Wheels on mobile ladder stands lock or otherwise impede horizontal movement when employee is on it (1910.23)

  • Good compliance with Rolling Ladder safety requirements

Laser Safety

  • A Laser Safety Program has been established and implemented (1910.269)

  • Laser hazard signage is posted in areas where lasers are used (1910.269)

  • Laser hazard signage is posted in areas where Class 3B or Class 4 lasers are used ANSI Z1361-1993-4.3.15

  • Training has been completed for employees using Tire Balancer Class 2 Laser (1910.

  • Good compliance with Laser Safety requirements were observed (1910.269)

Loading Docks

  • Truck/trailer restraint devices are functional/no defects observed

  • Measures are taken to prevent transport vehicle from moving (i.e. wheel chocks, docklocks, etc.) (1910.26)

  • Dock edges are marked/delineated (i.e. painted yellow) to provide better view of drop off

  • Access to unprotected/open dock doors (where fall protection has been determined to be infeasible) is limited to authorized/trained employees (1910.28)

  • Ladders and/or stairs are provided and meet OSHA specifications for safe access to the dock area

  • Pedestrian walkways in dock area are properly marked/defined (i.e. taped, painted, etc.)

  • Overhead obstructions (pipes, conveyors, doorways, etc.) are marked or identified to reduce contact by powered industrial trucks

  • Dockboards in good repair and capable of supporting the maximum intended load (1910.26)

  • Dock levelers are returned to the stored position after being used

  • Dockboards are designed to prevent vehicle from running off edge (1910.26)

  • Portable dockboards are secured to prevent displacement (1910.26)

  • Portable dockboards have handholds for safe handling (1910.26)

  • Dock seal or shelter is installed and maintained to keep rain and/or snow off loading docks

  • Dock bumpers are maintained in good condition

  • Dock lights are functional/operate per manufacturer specifications

  • Safety devices (i.e. photo-eyes, edge sensors) are installed on overhead doors and function properly

  • Good compliance with Loading Dock safety requirements/best practices

Lockout/Tagout

  • Machines/equipment are locked out during servicing and/or maintenance (1910.147)

  • Machine-specific procedures are developed (1910.147)

  • Proper lockout devices are provided and available for use as needed (1910.147)

  • Lockout devices are only used for their intended purposes, control of hazardous energy sources (1910.147)

  • Only approved/standardized lockout/tagout devices are used for controlling energy (1910.147)

  • Employee names are identified on lockout devices (1910.147)

  • Lockout/Tagout procedures are audited annually (1910.147)

  • Authorized employees have received LOTO training (1910.147)

  • Affected employees have received LOTO training (1910.147)

  • All Other Employees have received awareness level training (1910.147)

  • LOTO procedures include preparation for shutdown (1910.147)

  • LOTO procedures include orderly equipment shutdown procedures (1910.147)

  • Energy isolating devices are available and applied to equipment (1910.147)

  • Each employee working on machine has affixed a lock (1910.147)

Machine Guards (General)

  • Appropriate machine guarding is provided and used as required 1910.212(a)(1)

  • Guards are affixed to machine and/or otherwise secured to prevent displacement (1910.212)

  • Machinery and/or equipment designed for a fixed location is anchored to prevent movement (1910.212)

  • Power transmission apparatus are properly guarded (1910.219)

  • Point-of-operation hazards are properly guarded (1910.212)

  • Rotating parts hazards are properly guarded of shielded (1910.212)

  • An emergency stop device (i.e. button, cable, presence-sensing device) is installed on equipment/machinery as a secondary safeguarding method to protect the machine operator (ANSI B11.19)

  • An emergency stop device (i.e. button, cable, presence-sensing device) is installed within reach of the machine operator (ANSI B11.19)

  • Hand tools for placing and removing material in the danger zone of machines are not used as the sole means of safeguarding (i.e. in place of fixed or adjustable guards) (1910.212)

  • Fan blades are properly guarded/shrouded (1910.212)

  • Fan guard/shroud openings are no more than 1/2 inch wide (1910.212)

  • Good compliance with OSHA Machine Guarding requirements (1910.212)

Machine Guards (Presses)

  • Point-of-operation hazards are properly guarded (1910.217)

  • Safety blocks (or other approved devices) are used when adjusting/changing out dies (1910.217)

  • Foot pedals are guarded against unintended operation (1910.217)

  • There is a non-slip pad on foot pedals (1910.217)

  • Two-hand trip controls are protected against unintentional operation (1910.217)

  • Two-hand trips require use of both hands to trip the press (1910.217)

  • Two-hand trips require concurrent operation to trip the press (1910.217)

  • A red color stop control is provided with the clutch/brake control system (1910.217)

  • All operators have a separate set of controls when two-hand trip controls are used on multiple operator presses (1910.217)

  • Hand lever operated presses are equipped with a spring latch on the lever to prevent accidental tripping (1910.217)

  • When more than one operating station is used on hand-tripped presses, all operating levers are interlocked to prevent tripping except by the concurrent use of all levers (1910.217)

  • The inch control operating means is designed to prevent hands in the point of operation (1910.217)

  • Each power press control system has a main power disconnect switch capable of being locked in the “Off” position (1910.217)

  • The motor start button is protected against accidental operation (1910.217)

  • Controls incorporate a type of drive motor starter that will disconnect the drive motor from the power source in the event of control voltage or power source failure (1910.217)

  • The maximum anticipated hydraulic pressure of mechanical power press does not exceed safe working pressure rating of any component used in the system (1910.217)

  • Guards prevent access to point-of-operation by preventing hands/fingers from reaching through, over, under or around the guards (1910.217)

  • Point-of-operation guards conform to the maximum permissible openings listed in Table O-10 (1910.217)

  • Point-of-operation guards have no additional pinch points between the guard and moving machine parts (1910.217)

  • Point-of-operation guards are securely fastened or interlocked and not readily removable (1910.217)

  • Guards offer maximum visibility of the point of operation (1910.217)

  • Fixed barrier guards are attached securely to the frame or bolster plate (1910.217)

  • Devices prevent and/or stop the stroke if hands are placed in the point of operation (1910.217)

  • Devices prevent the operator from reaching into the point of operation (1910.217)

  • Point-of-operation devices require application of both of the operator’s hands to the operating controls (1910.217)

  • A presence sensing point of operation device is interlocked into the control circuit 1910.217

  • Hand tools are provided and used for freeing and removing stuck work pieces or scrap (1910.217)

  • Periodic and regular inspections are completed and certification of inspections maintained (1910.217)

  • Weekly inspections are completed and certification of inspections maintained (1910.217)

  • Good compliance with OSHA Machine Guard Press Brake requirements (1910.217)

Machine Guards (Woodworking)

  • Woodworking machinery and equipment are kept clean and properly maintained (1910.213)

  • The emergency shut-off is located within reach of operator (1910.213)

  • Controls/switches are clearly identified and accessible (1910.213)

  • Hand-held circular saw blades are guarded (1910.213)

  • Drop out switch is installed to prevent startup after power failure (1910.213)

  • Power saws are properly guarded (1910.213)

  • Table saws equipped with spreader (1910.213)

  • Table saws are equipped with nonkickback fingers (1910.213)

  • Belt sanders are properly guarded (1910.213)

  • Good compliance with OSHA Machine Guard requirements for Woodworking Equipment (1910.213)

Medical Services/First Aid

  • First aid kits are readily accessible to employees (1910.151)

  • First aid kits are periodically inspected and replenished (1910.151)

  • Burn kits are readily accessible when required (1910.151)

  • Eyewash stations are available/accessible when required (1910.151)

  • Deluge showers are available and accessible when required (1910.151)

  • Signs are posted above eyewash stations and/or emergency showers to identify their location (ANSI Z358.1)

  • Eye Wash Stations and Emergency Showers are cleaned and activated weekly to verify proper operation (ANSI Z358.1)

  • The AED system status indicator shows green or "positive" when checked

  • At least one trained first responder is available per shift when working in rural areas (1910.151)

  • The AED pads are current/within the expiration date

  • Employees who are authorized to use AED’s are trained and training is current

  • The AED is visible and unobstructed

  • The AED shows no sign of physical damage/appears to be maintained in good condition

  • Good compliance with OSHA Medical Services/First Aid requirements (1910.151)

Personal Protective Equipment

  • PPE is maintained in clean/sanitary condition (1910.132)

  • PPE Hazard Assessment has been completed and certified (1910.132)

  • PPE was maintained in good condition, there were no obvious signs of damage or defects (1910.132)

  • ANSI approved safety glasses with side protection are worn as required (1910.133)

  • Face shields are worn when there is danger of flying particles (1910.133)

  • Goggles are worn as needed for protection against splashing chemicals (1910.133)

  • Filter/shaded lenses are used as required (1910.133)

  • Eye/face protection is ANSI approved (1910.133)

  • Hard hats are worn where there is danger of falling objects (1910.135)

  • Hard hats are rated (E or G) for electrical hazards as required (1910.135)

  • Appropriate footwear is being worn as required (1910.136)

  • Hearing protection is being used as required (1910.95)

  • Hearing protection is being worn properly (1910.95)

  • Appropriate hand protection is used as required (1910.138)

  • FR clothing/gear worn when danger of arc flash exists (NFPA70e)

  • All harnesses/lanyards are maintained in good condition (1910.132)

  • Signage requiring use of PPE (i.e. Safety Glasses required beyond this point) is posted near entrances to areas where policy requires PPE to be used (Best Practice)

  • Good compliance with OSHA PPE requirements (1910.132-.138)

Postings/Signs

  • OSHA Poster is prominently displayed (1903.2)

  • The OSHA Form 300A is posted starting in February through April (1904.32)

  • Federal and State posters are conspicuously displayed

  • Caution signs are posted as needed/required to warn employees of potential hazards (1910.145)

  • Danger, Caution, Warning Tags are used to identify potentially hazardous conditions/equipment (1910.145)

Recordkeeping (Injury/Illness)

  • Work-related fatalities, injuries, and illnesses are properly documented on the OSHA 300 Log [1904.4(a)(1)]

  • Work-related bloodborne incidents (needlestick/cuts) are properly recorded (1904.8)

  • Hearing loss incidents resulting in Standard Threshold Shift (STS) are recorded (1904.10)

  • The OSHA 301 Incident Report form (or equivalent) is completed for each recordable injury or illness entered on the OSHA 300 Log (1904.29)

  • Recordable Incidents are recorded on the OSHA 300 Log no later than seven calendar days of receiving the information that a recordable injury or illness has occurred (1904.29)

  • Separate OSHA 300 Logs are kept for each establishment that is in operation for one year or longer (1904.30)

  • Annual summary (OSHA form 300A) is properly certified (signed by senior management) (1904.32)

  • Annual summary (OSHA form 300A) is completed and posted in a conspicuous location between February 1 and April 30 of following year (1904.32)

  • The previous year's Injury/Illness records have been submitted electronically (by March 2nd starting in 2019) for covered establishments (1904.41)

  • The 300 Log, the privacy case list (if one exists), the annual summary, and the 301 Incident Report forms are kept for five (5) years following the end of the calendar year that these records cover (1904.33)

  • Employees are informed on how to report injuries or illnesses (1904.35)

  • Work-related fatalities and injuries resulting in hospitalization, amputation and/or loss of eye are reported to OSHA in a timely manner (1904.39)

  • Compliance with OSHA Recordkeeping requirements is satisfactory (1904)

Respirators

  • A written Respiratory Protection Program has been established and implemented (1910.134)

  • Respirators are being used in hazardous atmospheres (1910.134)

  • Respirators are properly maintained/sanitary (1910.134)

  • Medical evaluations are completed prior to fit-testing (1910.134)

  • Fit-tests are completed prior to initial use and annually thereafter (1910.134)

  • Facial hair does not break seal of respirator (1910.134)

  • Only approved respirators are used based on the hazard(s) to which the employees are exposed (1910.134)

  • Employees appear to be trained in proper respirator use (1910.134)

  • Appendix D is reviewed by employees for voluntary respirator use (1910.134)

  • Compressed air quality is at least Grade D (1910.134)

  • Compressors are serviced/maintained as required (1910.134)

  • Good compliance with OSHA Respirators requirements (1910.134)

Rope Descent System

  • Anchorage for rope descent systems are tested annually (1910.27)

  • Anchorage for rope descent systems are certified by a qualified person (1910.27)

  • Rope Descent System is used in accordance with the manufacturer instructions (1910.27)

  • Rope Descent System is inspected at start of shift and defective equipment (when applicable) is removed from service and immediately replaced (1910.27)

  • Only proper rigging is used on Rope Descent Systems (1910.27)

  • Ropes on descent system are properly padded (1910.27)

  • Rope Descent System is only used in non-hazardous weather conditions (1910.27)

  • Tools, equipment, etc. are secured to prevent falling (1910.27)

  • Only trained/authorized employees use Rope Descent System (1910.27)

  • Good compliance with Rope Descent Systems safety requirements (1910.27)

Safety Training

  • Employees receive safety orientation training

  • Employees receive job and/or machine-specific training

  • Employees receive periodic/ongoing refresher safety training as required

  • Daily or weekly safety talks completed/documented (Best Practice)

  • Safety training is properly documented per company policy

  • Good compliance with OSHA Safety Training requirements

Scaffolds (Rolling/Baker)

  • Scaffolds are inspected and found to be free of visible defects (1910.27 & 1926.451)

  • Platforms are fully planked or decked (1910.27 & 1926.451)

  • Work platform is reasonably clean/free of excessive debris (1910.27 & 1926.451)

  • Fall protection is provided on scaffold 10 feet above lower level (1910.27 & 1926.451)

  • Scaffolds and scaffold components are not loaded in excess of their maximum intended loads (1910.27 & 1926.451)

  • Employees are not allowed to work on any part of the scaffold extending beyond the wheels, casters, or supports (1910.27 & 1926.452)

  • Scaffold bracing is secure, squared and aligned (1910.27 & 1926.452)

  • Wheel/caster brakes are operable and set as required (1910.27 & 1926.452)

  • Caster/wheel stems are pinned/secured to scaffold legs (1910.27 & 1926.452)

  • Employee are only allowed to ride scaffold if the surface is level, free of pits, holes and obstructions (1910.27 & 1926.452)

  • Outriggers are used when platform extends beyond supports (1910.27 & 1926.452)

  • Outriggers, when required, are properly installed on both sides of scaffold (1910.27 & 1926.452)

  • Workers are trained to recognize hazards associated with the type of scaffold being used (1910.27 & 1926.454)

  • Good compliance with OSHA Scaffolding requirements (1910.27(a) / 1926 subpart L)

Silica Exposure

  • Exposure assessment has been completed for crystalline silica (1910.1053)

  • Regulated areas have been established and identified (1910.1053)

  • Access to regulated areas is restricted (1910.1053)

  • Engineering/work practice controls are in place to reduce exposure (1910.1053)

  • Written Exposure Control Plan is updated and readily available for review (1910.1053)

  • Proper controls are in place when abrasive blasting involves crystalline silica (1910.1053)

  • Wet sweeping or HEPA vacuuming is used when cleaning up silica dust (1910.1053)

  • Use of compressed air is prohibited for cleaning silica dust (1910.1053)

  • Medical surveillance program is in place (1910.1053)

  • Initial medical examinations are completed within first 30 days of assignment (1910.1053)

  • Medical evaluation completed every 3 years or more often as needed (1910.1053)

  • Signs are posted at entrance to regulated areas (1910.1053)

  • Employees are trained on hazards associated with silica exposure (1910.1053)

  • Records of air sampling and medical surveillance are maintained (1910.1053)

  • Good compliance with OSHA Crystalline Silica requirements (1910.1053)

Spray Finishing Operations

  • Floor of spray booth is covered with non-combustible materials (1910.107)

  • Required air velocity is maintained/filters changed as needed (1910.107)

  • Used/dirty filters are properly disposed (1910.107)

  • Space behind filters is protected by sprinklers (1910.107)

  • 3 feet wide access path is maintained around all sides of booth (1910.107)

  • Electrical circuits inside booth are intrinsically safe/explosion proof (1910.107)

  • No ignition sources are within 20 ft. unless partitioned (1910.107)

  • Non-approved electrical equipment is not allowed inside spray booth (1910.107)

  • Booth/ducts/piping (all metal parts) are grounded (1910.107)

  • Ventilation is turned on during spraying operations (1910.107)

  • Motors for exhaust fans are located outside booth/ducts (1910.107)

  • Ducts have access doors to allow for cleaning (1910.107)

  • Paint quantities near spray area are kept at minimum (1910.107)

  • Containers used for paint/thinner storage are grounded/bonded when transferring (1910.107)

  • Sprinkler heads are kept cleaned/covered (1910.107)

  • Spraying is not conducted outside of booth (1910.107)

  • Spray areas are free of excessive paint residue (1910.107)

  • "No Smoking" signs are posted in spray finishing areas (1910.107)

  • Electrostatic equipment is properly guarded/isolated (1910.107)

  • Electrostatic spraying operations are properly ventilated (1910.107)

  • Fire protection is installed in electrostatic spray finishing areas (1910.107)

  • Good compliance with OSHA Spray Finishing Operations requirements (1910.107)

Stairs and Stairways

  • Clearance from tread to overhead obstruction is at least 6 ft. 8 in. (1910.25)

  • Stairs have uniform riser height/tread depth (1910.25)

  • Stair landings and /or platforms are at least 30 inches in depth (1910.25)

  • Standard stairs are minimum 22 inches wide (1910.25)

  • Standard stair tread is at least 9.5 inches deep, and stair riser is limited to 9.5 inches in height (1910.25)

  • Exposed or unprotected sides of stairway landings (4 or more feet high) are protected by guardrail system (1910.28)

  • Stairways having 3 treads and 4 risers are equipped with a handrail system (1910.28)

  • Handrails are at a proper height of 30-38 in. as measured from leading edge of stair to top of rail (1910.29)

  • Stair railings are installed at proper height (30 in. before 1/17/17 and 42 in. after 1/17/17) (1910.29)

  • The top rail of a stair rail system is 36-38 in. in height when used as handrail

  • Handrail has min. 2.5 in. finger clearance (1910.29)

  • Handrails are capable of withstanding 200 lb. force (1910.29)

  • Good compliance with OSHA Stairs and Stairway requirements (1910.25)

Storage

  • Material storage areas are reasonably clean and orderly (1910.176)

  • Materials are stored/stacked safely (1910.176)

  • Storage racks are installed square and plumb (ANSI MH16.1)

  • Storage racks are properly anchored to the floor ANSI MH16.1

  • Storage rack columns in high traffic areas are protected from damage (Best Practice)

  • Load capacity signs are posted on steel storage racks (ANSI MH16.1)

  • Cross members on steel storage racks are held in place with pins, clamps, bolts, etc. (ANSI MH16.1)

  • Good compliance with Material Storage requirements

Tire Inflation

  • Restraining device for inflating tires is provided and readily available for use (1910.177)

  • Tire restraining device is inspected and in good condition (1910.177)

  • Air-line assembly allows for safe tire inflation (i.e. clip-on-chuck, in-line valve with pressure gauge or regulator, sufficient length of hose, etc.) to allow employee to stand outside the trajectory (1910.177)

  • Charts or rim manuals with instructions for the type of wheels being serviced are available in the service area (1910.177)

  • Employees are trained in the safe operating procedures for single and/or multi-piece rim wheels (1910.177)

  • Good compliance with OSHA Tire Inflation requirements (1910.177)

Tools (Hand & Power)

  • Tools are inspected and maintained in good condition (1910.242)

  • Angle grinders are equipped with safety guards (1910.243)

  • Explosive actuated tools are properly guarded (1910.243)

  • Explosive actuated fastening tools are unloaded when unattended (1910.243)

  • Load capacities are identified on hydraulic jacks (1910.244)

  • Loads are cribbed/blocked after raised (1910.244)

  • Load limits are legibly marked on jack stands (1910.244)

  • Good compliance with OSHA Hand & Power Tools requirements (1910.243-.244)

Walking-Working Surfaces

  • Surfaces are kept clean, orderly, sanitary (1910.22)

  • Surfaces are kept in dry condition to the extent feasible (1910.22)

  • Surfaces are free of hazards (loose boards, spills, etc.) (1910.22)

  • Surfaces support the maximum intended load (1910.22)

  • Safe access/egress to surfaces is provided/used (1910.22)

  • Surfaces are inspected regularly/as needed (1910.22)

  • Access to hazardous surfaces is guarded until hazard fixed (1910.22)

  • Good compliance with OSHA Walking-Working Surfaces requirements (1910.22)

Welding, Cutting and Brazing

  • Adequate ventilation is provided for welding operations (1910.252)

  • Suitable fire extinguishing equipment is readily available (1910.252)

  • Combustible materials are removed from welding area (1910.252)

  • Combustible materials are protected from sparks/slag (1910.252)

  • Fire watch is maintained where serious fire risk exists (1910.252)

  • Eye protection is suitable for welding hazard (1910.252)

  • Electrodes are removed from holders when not in use (1910.252)

  • Welding curtains are located to protect workers adjacent to welding areas (1910.252)

  • Cylinders are kept in well-ventilated/well-protected area (1910.253)

  • Oxygen cylinders are separated from fuel-gas cylinders by 20' or a 5' fire wall (1910.253)

  • Valves/couplings/hoses are free of oily, greasy substances (1910.253)

  • Regulators are removed and valve caps replaced when cylinders are in storage (1910.253)

  • Regulators are removed and valve caps are replaced when cylinders are moved (1910.253)

  • Valves are closed when work is finished and/or cylinders are empty (1910.253)

  • Gas cylinders are used/stored valve end up (1910.253)

  • Cylinders are properly labeled (1910.253)

  • Welding equipment (including hoses, torches, gauges, etc.) are maintained/used in good condition per manufacturer’s recommendations (1910.253)

  • Welding apparatus is maintained in good condition (1910.253)

  • Arc weld cables are maintained in good condition (1910.254)

  • Protective systems (flashback / backflow device) are installed on cutting torches (1910.253)

  • Good compliance with OSHA Welding, Cutting and Brazing requirements (1910.253-.254)

Written Programs/Policies

  • There is a comprehensive written safety program in place

  • The Safety Program is reviewed and updated (as applicable) at least annually

  • The Safety Program is organized (i.e. includes table of contents, tab dividers, page numbers, etc.)

  • There’s a formal/written Accident/Incident Investigation Program

  • There’s a formal/written Aerial Lift Safety Program

  • There’s a formal/written Bloodborne Pathogens Program in place

  • There’s a formal/written Confined Space Entry Program in place

  • There’s a formal/written Contractor Safety Program in place

  • There’s a formal/written Crane/Hoist Program in place

  • There’s a formal/written Disciplinary Policy in place

  • There’s a formal/written Drug & Alcohol Testing Program in place

  • There’s a formal/written Electrical Safety/NFPA 70E Program in place

  • There’s a formal/written Emergency Action Plan in place

  • There’s a formal/written Fall Protection Program is in place

  • There’s a formal/written Fire Safety Plan in place

  • There’s a formal/written Flammable/Combustible Liquid Safety Program in place

  • There’s a formal/written Powered Industrial Truck program in place

  • There’s a formal/written Hand/Power Tool Safety Program in place

  • There’s a formal/written Hazard Communication Program in place

  • There’s a formal/written Hearing Conservation Program in place

  • There’s a formal/written Lockout/Tagout Program in place including machine-specific procedures

  • There’s a formal/written Medical Services/First Aid Program in place

  • There’s a formal/written PPE Program in place that includes PPE Hazard Assessments

  • A program for Process Safety Management has been developed as required by 29 CFR 1910.119

  • There’s a formal/written Respirator Protection Program in place

  • The Respirator Program addresses Voluntary Use and employees have reviewed Appendix D of the standard

  • There’s a formal/written Visitor Safety Policy in place

  • There’s a formal/written Welding/Hot Work Permit Program in place

  • There’s a formal/written Workplace Violence Program in place

Other/Misc.

  • Pre-shift stretching is completed (Best Practice)

  • Frequent/regular inspections of the worksite are completed/documented (Best Practice)

  • Steps taken to address icy/slippery surfaces such as putting down ice melt/sand or restricting access to area (Best Practice)

  • Ceiling tiles are in place and restrict smoke and fire from accumulating in ceiling above sprinkler system and/or smoke/heat sensors (NFPA 101 8.5.1)

  • Ceiling and ceiling tiles appear to be dry and show no signs of moisture

  • Adequate lighting is provided for all working areas, pathways, stairwells, etc. (Best Practice/5A1)

  • Employees demonstrated competency and were observed following company safety rules, no unsafe acts or misconduct observed (reference Section 5b1)

  • No hazardous conditions were identified during the audit that could potentially lead to serious physical harm to employees (5a1)

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.