Title Page

  • Site conducted

  • Conducted on

  • Prepared by

  • Location

  • LTL Audit

Pallet Building Quality Check

  • 1. Use Grid label to verify the order # Pro #, Ship to, and Ship to Address

  • Describe Observed

  • 2. Carefully place packages on designated pallets as per sort process - in correct Grid lane

  • Describe Observed

  • 3. Confirm Grid # is written on back of BOL by pallet builder

  • Describe Observed

  • 4. Confirm number of packages (cartons) on pallet matches BOL count

  • Describe Observed

  • 5. Exceptions to carton count (less or more) on pallet; escalate to Area Lead for resolution

  • Describe Observation

  • 6.Packages are labelled correctly, and labels are not damaged - TDG/Hazmat label visible (if applicable)

  • Describe Observed

  • 7. Confirm packages are sealed correctly, no damages on boxes

  • Describe Observed

  • 8. Ensure skid/pallet count on BOL matches physical count

  • Describe Observed

  • 9. Ensure correct pallet is used (Chep pallets may be required)

  • Describe Observed

  • Please Note: Auditor to use QA stamp to indicate audit completion & sign BOL

  • Please Note: Once audit is successfully completed; Auditor placed signed BOL in corresponding Grid cone

Loading Quality Check

  • 1. Validate the skids being loaded is to the correct trailer/carrier

  • Describe Observed

  • 2. Load is placed in trailer with Grid labels visible to the side

  • Describe Observed

  • 3. When truck is full, load sheet is completed by Area Lead and handed to Security

  • Describe Observed

  • 4. Security hands load sheet to Carrier driver for validation of load and signature

  • Describe Observed

  • 5. If truck is already loaded - ensure that the physical load in truck matches the Carrier (check shipping labels, BOL, etc.)

  • Describe Observed

  • 6. Grid labels are placed correctly on pallets (front and back)

  • Describe Observed

Safety Behaviors

  • 1. Pallets are in proper designated area and load is stable

  • Describe Observed

  • 2. Pallet is in good condition and not damaged

  • Describe Observed

  • 3. When applicable, use pallet jack correctly (pull with one arm, place safely under pallet and lock handle when not in use

  • Describe Observed

  • 4. If a package falls out, let it fall - do not try to catch it

  • Describe Observed

  • 5. Be aware of MO drivers moving in and out of area

  • Describe Observed

  • 6. Bend at the knees, not at your waist when moving packages. Avoid twisting at waist. Nose over toes when moving packages

  • Describe Observed

  • 7. Pallet height should be built as per customer requirements e.g.- HMMS - 6ft on 40x48 pallet and BBY 5ft or less etc.

  • Describe Observed

  • 8. Pallets are built in a safe and secured manner to prevent load from falling - no overhanging boxes

  • Describe Observed

  • 9. Load is secured on pallet with the right amount of shrink wrap

  • Describe Observed

  • 10. No sitting/leaning over moving conveyor

  • Describe Observed

  • My signature below indicates the information on the audit is correct. Expectation is to maintain demonstrated pallet building accuracy.

  • Inspected By (Name and Signature)

  • Zone

  • Zone Name/Number#

Associate Quality Check

  • 1. When picking more than 1 items from the bin, check UPC/VPN/SKUs and description to ensure that all the items picked are exactly the same

  • Describe Observed

  • 2. Can identify/explain each vs case for products to be picked

  • Describe Observed

  • 3. Multiple barcodes - covers barcodes not being scanned to prevent wrong barcode from scanning

  • Describe Observed

  • 4. Performs 6 sided check on product for damages and place items securely in carton

  • Describe Observed

  • 5. Never place product in adjacent bins trying to reach for another item to pick

  • Describe Observed

  • 6. Leave bin organized and with UPC facing out

  • Describe Observed

  • 7. Always take items found on the floor to the Specialist or Team Leader or Supervisor

  • Describe Observed

  • 8. Associate easily identify and process damage products

  • Describe Observed

  • 9. Associate scans correct Serial #

  • Describe Observed

  • 10. Associate knows Damage process

  • Describe Observed

  • 11. Associate understands Missing process

  • Describe Observed

  • 12. Associate knows of, and knows how to use the Non-Conforming cart

  • Describe Observed

Zone Quality Check

  • 13. Products properly fits in bin or on pallet ? No overhanging

  • Describe Observed

  • 14. Bin Etiquette maintained? e.g., no multiple SKUs in the same bin

  • Describe Observed

  • 15. Bin Etiquette maintained? e.g. no multiple open boxes of the same SKU in a bin

  • Describe Observed

  • 16. SKU investigation form being completed as required- please audit the file (ask Supervisor for it)

  • Describe Observed

  • 17. Product placed on Missing Hold being completed by Zone Supervisor

  • Describe Observed

  • 18. Incorrect product - not for that bin or Zone being addressed immediately

  • Describe Observed

  • 19. Zone Owner connects regularly with associates to engage and provide feedback

  • Describe Observed

  • 20. IM ACCURATE completed for associates as required

  • Describe Observed

  • 21.Non-Conforming Cart is organized and properly labelled? e.g. no overflow of excess products-evidence that it is cleared in a timely manner

  • Describe Observed

  • 22.RTS Cart is organized and properly labelled? e.g. no overflow of excess products-evidence that it is cleared in a timely manner

  • Describe Observed

  • 23. Bin/Location Etiquette Maintained? e.g. bin/pallet/shrink wrap overhanging in racking

  • Describe Observed

  • 24. Area/Zone properly 5S and clearly labelled

  • Describe Observed

Navigation

  • 25. Associates working in Zone moves at a consistent pace-display "Urgency"

  • Describe Observed

  • 26. Takes shortest route from one bin location to another

  • Describe Observed

  • 27. Spots aisles and bins in advance, using aisle markers, shelf separations, bin markers, and follows scanner screen to get to bin efficiently

  • Describe Observed

  • 28. Understands how to read a product storage location (ask the associate to explain a bin location number)

  • Describe Observed

  • 29. Able to quickly locate different aisles (Odd vs Even sequence) within the assigned Zone

  • Describe Observed

  • 30. Knows where to go in case of assistance -Specialist/Team Lead/Supervisor/Manager

  • Describe Observed

  • 31. Area is clean and bins organized in an ordely manner

  • Describe Observed

  • 32. Aisles and walkways clean and clear - no garbage on floor

  • Describe Observed

  • 33. Observe the "Stop" signs as applicable

  • Describe Observed

Safety Behaviors

  • 34. Pause/Look/Go at intersections - No running in the Aisles

  • Describe Observed

  • 35. Keeps two hands on the cart if applicable

  • Describe Observed

  • 36. Uses a step stool to reach for high level bins if applicable

  • Describe Observed

  • 37. 3 points of contact and one step at a time when going up or down the stairs

  • Describe Observed

  • 38. If an item falls out of a bin, let it fall do not try to catch it

  • Describe Observed

  • 39. Bend at the knees, not at your waist / Nose over toes when putting the carton on the conveyor

  • Describe Observed

  • 40. Is associate focussed on task? e.g., No Horse-playing/ overly socializing in the aisles

  • Describe Observed

  • 41. Emergency Exists free of Obstruction

  • Describe Observed

  • 42. Garbage bins emptied regularly

  • Describe Observed

  • My signature below indicates the information on the audit sheet is correct. Expectation is to maintain Zone Quality Requirements at all Times

  • Inspected By (Name and Signature)

  • Supervisor (Name and Signature)

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