Title Page

  • Client

  • Site address
  • Conducted on

  • Prepared by

  • Asset Tag

  • PPM WO number

  • Boiler type (data badge)

Boiler

  • Is the heat exchanger clean and are all tubes unobstructed?

  • Is the furnace clear of ash and clinker?

  • Are the furnace bricks in good condition?

  • Add photo showing damage

  • Is the temperature probe clear?

  • Are the firebed castings in good condition?

  • Is it clear under the firebed?

  • Is the moving grate operating?

  • Does the firebed look in good condition?

Ash Bins

  • Are the ash bins clean?

  • Are the ash bin seals ok?

  • Are the Biffa bins full?

  • Have Biffa been notified to empty bins?

Ash Extraction System

  • Does ash extraction auger operate?

  • Does ash transport auger operate?

  • Is the Ash Auger cooling pump operating?

  • Are all of the bearings ok?

  • Add photo of bearings

  • Are rotary valves leaking?

Soot cleaning system

  • Does the compressor operate?

  • Do all soot valves operate?

  • Are there any air leaks from the soot cleaning system?

Flue Fan

  • Are ID fan belts in good condition and tight?

  • Are there spare belts on site?

  • Are the motor or bearings excessively noisy?

  • Is the flue in good condition?

  • Is depression manometer clear and functioning correctly?

  • Is flue gas temperature probe reading correctly?

Heating Pumps

  • Does Primary pump 1 operate?

  • Does Primary pump 2 operate?

  • Does secondary pump 1 operate?

  • Does secondary pump 2 operate?

  • Do all pump invertors operate?

  • Are any of the pumps leaking?

Fuel System

  • Are all 3 fuel augers operating correctly?

  • Fuel silo Auger bearing satisfactory?

  • Photo of Silo bearing

  • Fuel transport auger bearing satisfactory?

  • Photo of fuel transport bearing

  • Proximity sensor located and operating?

  • Are all fuel system motors in good condition?

  • Is the Fuocomatic gearbox secure with no movement?

  • Does the fire damper actuator operate?

  • Does the Fuocomatic burn back thermostat operate?

  • Is the dosing valve leaking or letting by?

  • Is Carel unit operating correctly?

  • Is the fuel store in good condition

Combustion

  • Is primary fan motor operating correctly and in good condition?

  • Is primary air actuator operating and set correctly?

  • Is secondary fan motor operating correctly and in good condition?

  • Is secondary air actuator operating and set correctly?

  • Is Lambda probe operating correctly?

  • Lambda probe reading

Control Panel

  • Does control panel isolator operate?

  • Is control panel in good condition?

  • Do control panel cooling fans operate?

  • Are control panel ventilation grills clear?

  • Are all overloads fitted in the control panel?

  • Is touchscreen operating?

  • Are all panel lights operational?

  • Is PLC in good working order and fault free?

  • Are all boiler settings correct?

General

  • Is all pipework and plant in good condition?

  • Are there any leaks in the skid?

  • Detail of leak

  • Is the pressurisation unit operating?

  • Pressure vessel set to correct pressure? (quarterly check)

  • Heating system pressure satisfactory

  • Are the safety valves letting by?

  • Are the safety valves tagged and in date (5yrs)?

  • Are all the lights in the plant room working?

  • Are all gearbox oil levels satisfactory?

  • Is the hydraulic oil level satisfactory for moving grate?

  • Are there any oil leaks?

  • Detail of leak

  • Is the floor clean

  • Are plant room ventilation grills clear?

  • Are all mechanical components suitably greased and clean

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  • Is the plantroom clean and free from dust and pellets?

  • Is the fire plaque fitted to the outside of the skid?

  • Is the heat meter working?

  • Heat Meter Reading -

  • Is the remote outstation (IQ unit) working

  • Have you notified Smarthub?

  • Heat meter photograph

  • Are there any other issues?

  • Describe issues

  • Appliance maintained in accordance with manufactures instructions?

  • Declaration: Planned preventative maintenance carried out in accordance with standard, manufacturers guidance and best practice.

  • Engineer Signature

  • Client Signature

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