Title Page
-
Client
-
Site address
-
Conducted on
-
Prepared by
-
Asset Tag
-
PPM WO number
-
Boiler type (data badge)
Boiler
-
Is the heat exchanger clean and are all tubes unobstructed?
-
Is the furnace clear of ash and clinker?
-
Are the furnace bricks in good condition?
-
Add photo showing damage
-
Is the temperature probe clear?
-
Are the firebed castings in good condition?
-
Is it clear under the firebed?
-
Is the moving grate operating?
-
Does the firebed look in good condition?
Ash Bins
-
Are the ash bins clean?
-
Are the ash bin seals ok?
-
Are the Biffa bins full?
-
Have Biffa been notified to empty bins?
Ash Extraction System
-
Does ash extraction auger operate?
-
Does ash transport auger operate?
-
Is the Ash Auger cooling pump operating?
-
Are all of the bearings ok?
-
Add photo of bearings
-
Are rotary valves leaking?
Soot cleaning system
-
Does the compressor operate?
-
Do all soot valves operate?
-
Are there any air leaks from the soot cleaning system?
Flue Fan
-
Are ID fan belts in good condition and tight?
-
Are there spare belts on site?
-
Are the motor or bearings excessively noisy?
-
Is the flue in good condition?
-
Is depression manometer clear and functioning correctly?
-
Is flue gas temperature probe reading correctly?
Heating Pumps
-
Does Primary pump 1 operate?
-
Does Primary pump 2 operate?
-
Does secondary pump 1 operate?
-
Does secondary pump 2 operate?
-
Do all pump invertors operate?
-
Are any of the pumps leaking?
Fuel System
-
Are all 3 fuel augers operating correctly?
-
Fuel silo Auger bearing satisfactory?
-
Photo of Silo bearing
-
Fuel transport auger bearing satisfactory?
-
Photo of fuel transport bearing
-
Proximity sensor located and operating?
-
Are all fuel system motors in good condition?
-
Is the Fuocomatic gearbox secure with no movement?
-
Does the fire damper actuator operate?
-
Does the Fuocomatic burn back thermostat operate?
-
Is the dosing valve leaking or letting by?
-
Is Carel unit operating correctly?
-
Is the fuel store in good condition
Combustion
-
Is primary fan motor operating correctly and in good condition?
-
Is primary air actuator operating and set correctly?
-
Is secondary fan motor operating correctly and in good condition?
-
Is secondary air actuator operating and set correctly?
-
Is Lambda probe operating correctly?
-
Lambda probe reading
Control Panel
-
Does control panel isolator operate?
-
Is control panel in good condition?
-
Do control panel cooling fans operate?
-
Are control panel ventilation grills clear?
-
Are all overloads fitted in the control panel?
-
Is touchscreen operating?
-
Are all panel lights operational?
-
Is PLC in good working order and fault free?
-
Are all boiler settings correct?
General
-
Is all pipework and plant in good condition?
-
Are there any leaks in the skid?
-
Detail of leak
-
Is the pressurisation unit operating?
-
Pressure vessel set to correct pressure? (quarterly check)
-
Heating system pressure satisfactory
-
Are the safety valves letting by?
-
Are the safety valves tagged and in date (5yrs)?
-
Are all the lights in the plant room working?
-
Are all gearbox oil levels satisfactory?
-
Is the hydraulic oil level satisfactory for moving grate?
-
Are there any oil leaks?
-
Detail of leak
-
Is the floor clean
-
Are plant room ventilation grills clear?
-
Are all mechanical components suitably greased and clean
undefined
-
-
Is the plantroom clean and free from dust and pellets?
-
Is the fire plaque fitted to the outside of the skid?
-
Is the heat meter working?
-
Heat Meter Reading -
-
Is the remote outstation (IQ unit) working
-
Have you notified Smarthub?
-
Heat meter photograph
-
Are there any other issues?
-
Describe issues
-
Appliance maintained in accordance with manufactures instructions?
-
Declaration: Planned preventative maintenance carried out in accordance with standard, manufacturers guidance and best practice.
-
Engineer Signature
-
Client Signature