Asphalt Plant Daily Checklist - duplicate

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

• Did you produce asphalt today?

  Yes

  No

  N/A

• What was your target loadout time?

• Did you meet your target?

  Yes

  No

  N/A

• What was your actual loadout time and why was it late?

• How many plant breakdown events occurred (enter 0 if you had none)?

• What part of the plant broke down?

• How many hours was the plant down?

• Breakdown 1- What part of the plant broke down?

• Breakdown 1- How many hours was the plant down?

• Breakdown 2- What part of the plant broke down?

• Breakdown 2- How many hours was the plant down?

• Breakdown 1- What part of the plant broke down?

• Breakdown 1- How many hours was the plant down?

• Breakdown 2- What part of the plant broke down?

• Breakdown 2- How many hours was the plant down?

• Breakdown 3- What part of the plant broke down?

• Breakdown 3- How many hours was the plant down?

• Are your silos empty, clean, and free of buildup?

  Yes

  No

  N/A

• Did you schedule any planned maintenance items?

  Yes

  No

  N/A

• Do you have any current IT related issues?

  Yes

  No

  N/A

• Do you currently have help desk tickets open regarding your issues?

  Yes

  No

  N/A

• Do you need help escalating this issue to get it solved in a timely manner?

  Yes

  No

  N/A

• Does any crew member have an innovation/best practice to submit?

  Yes

  No

  N/A

SAFETY AND ENVIRONMENTAL:

• Ground areas, walkways, catwalks, platforms clean?

  Pass

  Fail

  N/A

• Plant area clean and kept free of material buildup under belts, screws, bins, etc?

  Yes

  No

  N/A

• Tool room, break room, and parts areas cleaned and organized?

  Pass

  Fail

  N/A

• Were LOTO and confined space entry logs filled out as needed?

  Yes

  No

  N/A

• Is all guarding in place on all components that are not currently locked out?

  Yes

  No

  N/A

• Were baghouse maintenance and containment logs filled out as needed?

  Yes

  No

  N/A

HOT OIL HEATER:

• Heater oil is at adequate level?

  Pass

  Fail

  N/A

• Pumps and couplings free of leaks?

  Pass

  Fail

  N/A

• Temperature set and maintaining properly?

  Pass

  Fail

  N/A

• Is hot oil callout system in place and working properly?

  Pass

  Fail

  N/A

AIR COMPRESSOR:

• Oil level is adequate and tank and water traps drained as needed?

  Pass

  Fail

  N/A

• All gauges and safety valves working properly and all lubrication performed as needed?

  Pass

  Fail

  N/A

BAGHOUSE:

• Stack, ductwork, and all seals in proper condition to prevent leaks and/or ambient air infiltration?

  Pass

  Fail

  N/A

• Bearings properly greased throughout the day?

  Pass

  Fail

  N/A

• Visual opacity inspection shows baghouse operating properly?

  Pass

  Fail

  N/A

ALL CONVEYORS & SCALE BELTS:

• All conveyor belts in adequate condition (tension, splicing, and tracking)?

  Pass

  Fail

  N/A

• All skirtboards, rollers, and scrapers installed and in proper working order?

  Pass

  Fail

  N/A

• Weigh bridge rollers free of debris?

  Pass

  Fail

  N/A

DRIER:

• Trunions and drive chain properly tracking and lubricated?

  Pass

  Fail

  N/A

• Drum seals installed and in proper working condition?

  Pass

  Fail

  N/A

SHAKER DECKS:

• Shaker is free from unusual noises and leaks?

  Pass

  Fail

  N/A

• Screens and springs are in proper working condition?

  Pass

  Fail

  N/A

BURNER:

• No loose linkages or mounting bolts?

  Pass

  Fail

  N/A

• Fuel system free of leaks and at proper gas pressure or RFO viscosity?

  Pass

  Fail

  N/A

TANK FARM:

• All strainers checked and cleaned as needed?

  Pass

  Fail

  N/A

• All pumps and tanks free of leaks?

  Pass

  Fail

  N/A

SLAT/SILOS/TRAVERSE

• All bearings (drives AND idlers) lubricated as needed and in proper working condition?

  Pass

  Fail

  N/A

• Batchers operating properly?

  Pass

  Fail

  N/A

• Silo safety switches and loadout cameras working properly?

  Pass

  Fail

  N/A

Lime Mixer

• Belts and bearings in proper working condition?

  Pass

  Fail

  N/A

• Buildup inside of mixer removed as needed to ensure proper mixer operation?

  Pass

  Fail

  N/A

Other

• Are there any other items you need to report?

  Yes

  No

  N/A