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Audit

Visual Inspection

Overall condition/appearance of equipment (controls, leaks, loose wires)

Fan belt tension and condition

Fuel filter or sediment bowl

Lubricating oil level and viscosity

Coolant level and anti-freeze mixture

Air filter

Battery electrolyte level and specific gravity and load test

Battery charging rate (trickle charger).

Operating Inspection

Day tank pump and level switches if so equipped

Operation of cooling thermostat or louvers

Battery charging

Alternator and regulator

Other Services

Inspect of cooling system for leaks (pressure test), residue and operation. Check engine block heater.

Inspect and clean generator brush holders and brushes

Clean and inspect exciter

Inspect safety shutdown devices. This includes simulated faults on low oil pressure cut-off, high water temperature cut-off, over speed cut-off and failed start.

Inspect and clean engine/generator set control

Run generator set (under load) to check voltage, check frequency, check instrument system and make adjustments.

Clean and tighten electrical connections, clean crankcase breather, check and tighten mounting bolts and wipe unit clean

Completion

Recommendations and Overall Condition Assessment

Engineer/Operator Full Name and Signature

Basic Diesel Generator Maintenance Checklist

Created by: SafetyCulture Staff | Industry: General | Downloads: 384

A basic diesel generator maintenance checklist is used to ensure that diesel generators provide good power quality. Engineers and operators can follow this template guide when performing their inspections: Perform physical and visual inspection of diesel generator. Take photo evidence of leakage, damages, and defects. Check the battery, oil and fuel condition. Provide overall condition assessment of diesel generator. End inspection with a digital signature and timestamp.

Signup for a free iAuditor account to download and edit this checklist. It will be added to your free account and you will be able to conduct inspections from your mobile device.

Download and edit this free checklist

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Audit

Visual Inspection

Overall condition/appearance of equipment (controls, leaks, loose wires)

Fan belt tension and condition

Fuel filter or sediment bowl

Lubricating oil level and viscosity

Coolant level and anti-freeze mixture

Air filter

Battery electrolyte level and specific gravity and load test

Battery charging rate (trickle charger).

Operating Inspection

Day tank pump and level switches if so equipped

Operation of cooling thermostat or louvers

Battery charging

Alternator and regulator

Other Services

Inspect of cooling system for leaks (pressure test), residue and operation. Check engine block heater.

Inspect and clean generator brush holders and brushes

Clean and inspect exciter

Inspect safety shutdown devices. This includes simulated faults on low oil pressure cut-off, high water temperature cut-off, over speed cut-off and failed start.

Inspect and clean engine/generator set control

Run generator set (under load) to check voltage, check frequency, check instrument system and make adjustments.

Clean and tighten electrical connections, clean crankcase breather, check and tighten mounting bolts and wipe unit clean

Completion

Recommendations and Overall Condition Assessment

Engineer/Operator Full Name and Signature