Information
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Audit Title
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Document No.
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
1.0 - Previous inspection
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1.1 - Has the last inspection been reviewed?
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1.2 - Are there no outstanding actions?
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What actions are required by whom and when for resolution?
2.0 - Health and Safety Systems
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2.0 - Are correct HSE notices in place with the right information displayed?
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2.1 Are up to date policies available?
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2.2 - Are training records up to date?
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2.3 - Are risk assessments up to date or scheduled for review?
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What actions are required by whom and when for resolution?
3.0 - First Aid Facilities and Accident/Incident Reporting
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3.1 - Are first aid dispensing boxes available, easily accessible and correctly stocked?
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3.2 - Are eyewash bottles available, easily accessible and correctly stocked?
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3.3 - Are first aid officers accessible?
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3.4 - Are correct emergency numbers displayed?
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3.5 - Are accidents/incidents recorded and reviewed?
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3.6 - Are any accident/incident remedial actions still not complete?
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What actions are required by whom and when for resolution?
4.0 - Fire Protection
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Principle legislation Regulatory Reform (Fire Safety) Order 2005
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4.1 - Fire evacuation plan displayed and understood by all employees?
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4.2 - Fire Risk Assessment carried out and up to date?
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4.2.1 - Fire risks?
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4.3 - Extinguishers in place, clearly marked for type of fire?
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4.4 - Extinguishers recently serviced and/or checked? (Check 12 monthly inspection tag)
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4.5 - Extinguishers clear of obstructions, clearly visible and mounted correctly?
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4.6 - Clear way marking for fire exits?
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4.7 - Exit doors easily opened from inside and in direction of travel?
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4.8 - If sliding doors (as in chillers, freezers etc) do these move easily and freely?
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4.9 - Exits clear of obstructions both inside and out?
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4.10 - Fire alarm system in place and functioning correctly?
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4.11 - Emergency lighting functional?
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4.12 - Fire drill carried out within the last 12 months?
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4.13 - Fire assembly point unobstructed, clearly sign posted and free from hazards?
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What actions are required by whom and when for resolution?
5.0 - General Lighting
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5.1 - Good natural lighting?
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5.2 - Reflected light from walls & ceilings not causing glare to employees?
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5.3 - Artificial lighting functioning and fit for purpose?
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5.4 - Light fittings clean and in good condition?
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5.5 - Exterior lighting illuminating where needed?
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5.6 - Exterior lighting emergency back up in case of power failure?
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What actions are required by whom and when for resolution?
6.0 - Office Hazards
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6.1 - Condition of filing cabinets?
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6.2 - Condition of office chairs? (Five star bases.)
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6.3 - Desks in good condition? (No damage.)
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6.4 - Screen Based Equipment positioned to reduce glare from windows etc?
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6.5 - Photocopiers positioned to avoid fumes?
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6.6 - Tasks designed to prevent Repetitive Strain Injury? (Breaks included)
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6.7 - Air conditioning systems in use and regularly maintained?
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6.8 - Stable non-slip floor coverings in good condition?
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What actions are required by whom and when for resolution?
7.0 - Building Safety
7.1 - Building Safety - Internal
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7.1.1 - Floor surfaces and coverings even, undamaged and uncluttered?
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7.1.2 - Entry points and walkways kept clear?
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7.1.3 - Walkways adequately and clearly marked?
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7.1.4 - Intersections kept clear of boxes etc?
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7.1.5 - Stair and risers kept clear?
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7.1.6 - Are there no items stored under stairs that may result in a fire trap hazard?
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7.1.7 - Are stair rails in good condition?
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7.1.8 - Are doors and windows easy opening, safe to operate and in a good state of repair?
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7.1.9 - Furniture in sound condition?
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7.1.10 - Are there no repairs needed that may become unsafe if left?
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What actions are required by whom and when for resolution?
7.2 Building Safety - External
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7.2.1 - Are footpaths in good condition?
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7.2.2 - Is there good traffic management with designated pedestrian walkways?
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7.2.3 - Entry points and walkways kept clear?
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7.2.4 - Loading area clean and tidy?
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7.2.5 - Are there no external trip hazards or obstacles that are unmarked or need otherwise resolving?
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7.2.6 - Are fragile roof signs in evidence around the vertical cladding and roofs?
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7.2.7 - Are there external repairs required that would otherwise become dangerous?
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7.2.8 - Is there an asbestos survey/review/assessment required? Have any of these surfaces suffered any damage?
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What actions are required by whom and when for resolution?
8.0 - Electrical Safety
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8.0.1 - Are electrical mains supply cabinets and isolators in good order and unobstructed?
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8.1 - Safety switches installed?
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8.2 - Safety switches and circuits tested and checks recorded?
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8.3 - Extension leads used correctly if in use?
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8.4 - Portable equipment tested and tagged?
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8.5 - No broken plugs, sockets or switches?
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8.6 - No power leads across walkways?
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8.7 - No frayed or damaged leads?
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8.8 - No strained leads?
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8.9 - Portable power tools in good condition?
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8.10 - Where required are emergency shut-down procedures in place?
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What actions are required by whom and when for resolution?
9.0 - Maintenance work shop areas
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Maintenance workshop present?
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9.1 - Clear of rubbish and with clear walk ways/evacuation route?
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9.2 - Tools not in use kept in place?
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9.3 - No damaged hand or power tools in use?
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9.4 - Sockets not overloaded and wire wool kept separate from battery storage and charging area?
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9.5 - Work height correct for the type of work and the employee?
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9.6 - Hazardous materials safely stored and gas cylinders secured?
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9.7 - Oily/polish/solvent rags and combustible refuse in covered metal containers?
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9.8 - PPE available?
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9.9 - Power tools safety checked?
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What actions are required by whom and when for resolution?
10.0 Ladders/working at height
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10.1 - Are all ladders Industrial strength? (Non Household rated, check label.)
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10.2 - Are ladders in good condition?
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10.3 - If used for electrical work are they non conductive? (Wood or fibre glass.)
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10.4 - Used according to instructions?
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10.5 - For extension ladders are ropes, pulleys, locking mechanisms and treads in a good state of repair?
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10.6 - Are other working at height processes followed? If so, are safe systems of work followed and equipment in good order?
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What actions are required by whom and when for resolution?
11.0 - Rubbish Removal
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11.1 - Bins located at suitable points around site?
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11.2 - Bins emptied regularly?
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11.3 - Compactor only used by trained staff?
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11.3.1 - Compactor electrically isolated or locked off at night to avoid misuse?
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11.4 - Are there no areas of accumulation or stockpiling of waste and/or redundant equipment in or adjacent to premises that could cause safety risks?
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11.5 - Are there procedures for bulk waste disposal and passage of refuse vehicles onto site?
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What actions are required by whom and when for resolution?
12.0 - Storage Design and Use
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12.1 - Materials stored in ordered pallet rows, racks and bins wherever possible?
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12.2 - General condition of racks and pallets?
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12.3 - Storage follows good warehouse practice? Are pallets well loaded, stacked on to racking safely?
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12.4 - Storage designed to minimise lifting problems?
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12.5 - Condition of flooring?
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12.6 - Floors around racking clear of rubbish/debris or loose materials?
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12.7 - Are exclusion zones marked and are these obeyed?
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12.8 - Are non-palletised items stored safely and securely?
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12.9 - Condition of pallet trucks and type used?
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12.10 - Mezzanine gates controlled and procedures in place for safe operations?
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12.11 - Are there no repairs required that would otherwise become dangerous?
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What actions are required by whom and when for resolution?
13.0 - Fork lift checks
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Principal Legislation Lifting Operations & Lifting Equipment Regulations 1998 (LOLER)
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13.1 - Statutory LOLER certification current? e.g. 6 or 12 monthly certification
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13.2 - Fork lift serviced and checks carried out on daily/weekly basis?
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13.3 - Fork lift procedures in place and only driven by currently trained person?
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13.4 - Is any other equipment requiring inspection under LOLER (e.g. lifting slings, safety cages etc) and if so what is it's condition?
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What actions are required by whom and when for resolution?
14.0 - Chemical Safety
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Principal Legislation The Control of Substances Hazardous to Health Regulations 2002 (COSHH)
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14.1 - COSHH or Hazardous Substance Register complete and available?
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14.2 - Material Safety Data Sheets available for all chemicals?
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14.3 - Risk assessments completed for hazardous substances?
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14.4 - All containers labelled correctly?
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14.5 - Unused substances disposed of in a safe, controlled manner?
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14.6.1 - Is there safe bulk storage and control of fuel oil and diesel on site?
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14.6.2 - Is there safe bulk storage for other chemicals on site? e.g. Bulk containers or IBCs
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14.7 - If applicable are other special storage conditions followed? e.g. cool storage for low flash-point chemicals or degradable items
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14.8 - Workers trained in the use of hazardous substances, including dealing with spillages?
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14.9 - If required is PPE available?
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14.10 - Is adequate ventilation provided?
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14.11 - Are eye washes and/or emergency showers easily accessed?
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What actions are required by whom and when for resolution?
15.0 - Machines
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Principal Legislation Provision & Use of Work Equipment Regulations 1998 (PUWER)
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Are machines used on site apart from lifting equipment?
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15.1 - Are they kept clean?
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15.2 - Are the floors around the machines kept clean?
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15.3 - Guards in good condition and interlocks in place?
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15.4 - Starting and stopping devices within easy reach of operator?
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15.4.1 - Are warning indicators and signs placed at relevant points?
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15.5 - Waste removed and stored safely?
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15.6 - Drip pans/storage bins on floor to catch spillage and/or waste?
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15.7 - Adequate work space?
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15.8 - Is lighting adequate?
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15.9 - Noise levels controlled?
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15.10 - No bending or stooping required?
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15.11 - Operators trained/inducted into the operation of the machines?
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15.12 - Is the training recorded?
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15.13 - Do operators comply with the training?
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15.14 - Are lockout procedures implemented and followed?
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15.15 - Are gas bottles stored, transported and secured correctly?
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15.16 - Are pressure relief/regulating valves checked/calibrated? (e.g. Homogeniser)
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15.17 - Are there no items requiring repair that would otherwise become dangerous?
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15.18 - Are there no visible issues with processing equipment (e.g. milk silos, homogeniser, maturation tanks, holding vessels, water tank, freezers, feeders, conveyors etc) that need to otherwise be raised?
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What actions are required by whom and when for resolution?
16.0 - Freezers and chillers
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Are walk in freezers or chillers used on site?
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16.1 - Are workers trained in safe access, use, ice hazards and emergency procedures?
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16.2 - Is no there a risk of being shut in or trapped, including within a separate section of the freezer?
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16.3 - Is there a lone worker policy or "buddy system" in place and being used?
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16.4 - Is PPE available?<br>
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16.5 - Is the door easy to operate both externally and internally?
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16.6 - Do all doors have an over ride function from the inside and is it easy to operate?
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16.7 - Is there an alarm system available and functional?
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16.8 - Are operators trained in removing/reducing ice build up?
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16.9 - Are walk ways clear and free of obstructions?
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16.10 - Do stored items, including high racked items look stable and secure?
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What actions are required by whom and when for resolution?
17.0 - Plant Services Equipment (Boilers, Compressors, refrigeration plant, water tower etc)
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Is plant or services machinery on site?
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17.1 - Is there a current maintenance and management system in place for the cooling tower ensuring compliance?
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17.1.1 - Is it compliant?
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17.1.2 - Are there any visible issue with the cooling tower?
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17.2 - Is there a current maintenance and management system in place for the air compressor(s)? Has the receiving vessel and PRV been checked/certified?
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17.2.1 - Are there any visible issue with the air compressor(s)?
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17.3 - Is there a current maintenance and management system in place for the boiler system?
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17.3.1 - Are there any visible issues with the boiler system?
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17.4 - Is there a current maintenance and management system in place for the chiller systems?
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17.4.1 - Are there any visible issues with the chiller systems?
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17.5 - Is there a current maintenance and management system in place for the back up generator?
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17.5.1 - Are there any visible issues with the back up generator?
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What actions are required by whom and when for resolution?
18.0 - Noise
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18.1 - Are there any areas which require noise assessments or are inherently noisy?
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18.1.1 - Are signs placed to warn of noise levels and mandatory wearing of ear protection?
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18.1.2 - Is hearing protection freely available where required?
19.0 - Vibration
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What actions are required by whom and when for resolution?
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19.1 - Are there any activities which require vibration monitoring assessments?
20.0 - Dust and particulates
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20.1 - Are there any areas which require assessing for dust and particulate measurement?
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20.1.1 - Is local exhaust ventilation available in such areas?
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20.1.2 - Are dust masks freely available in such areas?
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What actions are required by whom and when for resolution?
21.0 - PPE (Personal Protective Equipment)
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21.1 - Is this freely available for areas where a need has been determined? Summarise the areas in text box below.
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What actions are required by whom and when for resolution?
22.0 - Manual Handling
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22.1 Are there any areas which require a manual handling assessment?
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22.1.1 - Are there any manual handling aids available for this area?
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What actions are required by whom and when for resolution?
23.0 - Asbestos management
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Principal Legislation The Control of Asbestos Regulations 2012
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23.1 - Is there an asbestos register for the buildings?
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23.1 - Is an asbestos survey required?
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23.2 - Is the register up to date?
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23.3 - Have all operatives who need asbestos awareness training had the training?
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What actions are required by whom and when for resolution?
24.0 Legionella risks
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24.1 - Does the building have showers and other water points that require flushing?
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24.2 - Is there a management regime and is this followed?
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What actions are required by whom and when for resolution?
25.0 - Kitchen and canteen facilities
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25.1 - Issues affecting kitchen/canteen/recreational facilities.
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What actions are required by whom and when for resolution?
26.0 - Toilet areas
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26.1 Issues affecting toilet areas
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What actions are required by whom and when for resolution?
Sign Off
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Any other comments before sign off?
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On site representative
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Auditor's signature