Information

  • Document No.

  • Audit Title

  • Conducted on

  • Prepared by

Line 40

  • Begin Audit

Uncaser/Depal Area:

  • No dust accumulation in empty case turnover at unscramblers.

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor clear of broken glass and trash

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Bearing grease

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Conveyors

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Surfaces

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No excessive amount of knock downs

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Case Erector:

  • Any excessive glue on the guide rails or conveyors

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No accumulation of the knockdowns, inserts, or other debris

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • KD storage area

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Conveyors

  • No excessive build up on or around the conveyors?

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Drip pans clean(No accumulation of dirt, trash, machine, parts)

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Plexiglass shields clean and closed

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Bottle Cleaner:

  • Clear of debris, broken bottles

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No broken glass on the floor under or around cleaner

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Plexiglass clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Filter and canister clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Filler/Capper Area:

  • Broken glass in filler

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Plexiglass walls

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No dripping or sticky filler tubes

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Rim around wall of capper

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floors clean (no broken glass, caps, or liquid)

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No open redump tanks

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No accumulation of plastic shavings?

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • End caps in place

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Product hoses hung and capped off

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Capper hopper clear of dust/debris. Lid closed and clean.

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Caps stored in sanitary manner. (No open uncovered boxes)

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Tops do HMI and computer cabinet

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Orienter:

  • Inside free from bugs and debris

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Plexiglass clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Labeler:

  • No labels, debris, product spills or broken bottles on floor

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No broken glass, stuck labels, old glue build up inside labeler

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Heat tunnels clear of debris and wiped down

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Labeler table and PSL HMI

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Case Sealer:

  • Debris and excessive glue removed

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor and conveyor clear of debris

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Packer Area:

  • No excessive knockdown or trash accumulation

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor clear or product spills/water puddles

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor clear of trash, and broken bottles

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Misc

  • Drains clear of debris and standing water

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Sink area clean. No submerged bottles

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No accumulation of dirt, paper or product accumulating on the line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Glass dumpster carts clean (washed quarterly)

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Grills on the fans clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No cleaning compounds on the line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • All water bottles marked as such

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Only food grade lubricants on the line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Trash cans empty

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Mops, buckets, brooms, stored in the proper manner/locations

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor drains

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No spare machine parts lying around

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • All doors without screens closed

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Insects, or rodents found on the line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Bug lights

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Rodent traps cleared

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Critical Defect

  • Where there any critical defects for Line 40?

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Line 41

  • Begin Audit?

Uncaser/Depal Area:

  • No dust accumulation in empty case turnover @ unscramblers.

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor clear of broken glass and trash

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Bearing grease

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Conveyors

  • No excessive build up on or around the conveyors?

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Drip pans clean(No accumulation of dirt, trash, machine, parts)

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Empty bottles accumulation table

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Full bottle accumulation table

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Plexiglass shields clean and closed

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Bottle Cleaner:

  • Clear of debris, broken bottles

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No broken glass on the floor under or around cleaner

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Plexiglass clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Filter and canister clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Filler/Capper Area:

  • Surfaces

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No broken glass accumulation in star wheels or center guide

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No dripping or sticky filler tubes

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floors clean (no broken glass, caps, or liquid)

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Spacers

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No open redump tanks

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Capper buttons clean? Line 41b

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No accumulation of plastic shavings?

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Capper chucks clean? No grease build up.

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • End caps in place

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Product hoses hung and capped off

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Capper hopper clear of dust/debris. Lid closed and clean.

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Caps stored in sanitary manner. (No open uncovered boxes)

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Filler housing

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Orienter:

  • Inside free from bugs and debris

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Plexiglass clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Labeler:

  • No labels, debris, product spills or broken bottles on floor

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No broken glass, stuck labels, old glue build up inside labeler

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Heat tunnels clear of debris and wiped down

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Accumulation table by labeler

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Case Sealer:

  • Debris and excessive glue removed

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor and conveyor clear of debris

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Packer Area:

  • No excessive knockdown or trash accumulation

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor clear or product spills/water puddles

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Misc

  • Drains clear of debris and standing water

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Sink area clean. No submerged bottles

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No accumulation of dirt, paper or product accumulating on the line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Glass dumpster carts clean (washed quarterly)

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Grills on the fans clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No cleaning compounds on the line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • All water bottles marked as such

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Only food grade lubricants on the line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Trash cans empty

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Mops, buckets, brooms, stored in the proper manner/locations

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor drains

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No spare machine parts lying around

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Print Apply

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • All doors without screens closed

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Insects, or rodents found on the line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Rodent traps cleared

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Standing water

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Line clear of other products

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Critical Defect

  • Where there any critical defects for Line 40?

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Line 42

  • Begin Audit

Uncaser/Depal Area:

  • No dust accumulation in empty case turnover @ unscramblers.

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Surfaces

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor clear of broken glass and trash

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No excessive amount of knockdowns

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Empty glass cleared from line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Lan Franci

  • Dust off machine and conveyor up

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Orienter:

  • Inside free from bugs and debris

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Plexiglass clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Drip pans clean ( No accumulation of dirt, trash, machine parts)

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Plexiglass shield clean and closed

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Bottle Cleaner:

  • Clear of debris, broken bottles

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No broken glass on the floor under or around cleaner

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Plexiglass clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Filter and canister clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Filler/Capper Area:

  • No broken glass accumulation in star wheels or center guide

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No dripping or sticky filler tubes

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Header, vacuum pump

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floors clean (no broken glass, caps, or liquid)

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No open redump tanks

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Capper buttons clean?

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No accumulation of plastic shavings?

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Capper chucks clean? No grease build up.

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • End caps in place

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Product hoses hung and capped off

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Capper hopper clear of dust/debris. Lid closed and clean.

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Caps stored in sanitary manner. (No open uncovered boxes)

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Labeler:

  • No labels, debris, product spills or broken bottles on floor

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No broken glass, stuck labels, old glue build up inside labeler

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Conveyors:

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Case Sealer:

  • Debris and excessive glue removed

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor and conveyor clear of debris

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Packer Area:

  • No excessive knockdown or trash accumulation

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor clear or product spills/water puddles

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor clear of trash, and broken bottles

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Hot melt adhesive bins

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Misc

  • Drains clear of debris and standing water

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Remnant Bottles

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Sink area clean. No submerged bottles

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No accumulation of dirt, paper or product accumulating on the line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Glass dumpster carts clean (washed quarterly)

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No cleaning compounds on the line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • All water bottles marked as such

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Only food grade lubricants on the line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No trash in bottle recycling bins

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Trash cans empty

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Mops, buckets, brooms, stored in the proper manner/locations

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • No spare machine parts lying around

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Cleaning schedules on changeover sheet up to date

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Fans clean

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Floor drains

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • All doors without screens closed

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Insects, or rodents found on the line

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Rodent traps cleared

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

  • Bug lights

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

Critical Defect

  • Where there any critical defects for Line 40?

  • Opportunity for improvement

  • Photo or video.

  • Repeat?

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