Information
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Document No.
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Audit Title
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Conducted on
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Prepared by
Line 40
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Begin Audit
Uncaser/Depal Area:
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No dust accumulation in empty case turnover at unscramblers.
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Opportunity for improvement
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Photo or video.
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Repeat?
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Floor clear of broken glass and trash
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Opportunity for improvement
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Photo or video.
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Repeat?
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Bearing grease
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Opportunity for improvement
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Photo or video.
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Repeat?
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Conveyors
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Opportunity for improvement
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Photo or video.
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Repeat?
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Surfaces
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Opportunity for improvement
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Photo or video.
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Repeat?
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No excessive amount of knock downs
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Opportunity for improvement
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Photo or video.
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Repeat?
Case Erector:
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Any excessive glue on the guide rails or conveyors
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Opportunity for improvement
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Photo or video.
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Repeat?
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No accumulation of the knockdowns, inserts, or other debris
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Opportunity for improvement
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Photo or video.
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Repeat?
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KD storage area
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Opportunity for improvement
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Photo or video.
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Repeat?
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Floor clean
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Opportunity for improvement
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Photo or video.
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Repeat?
Conveyors
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No excessive build up on or around the conveyors?
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Opportunity for improvement
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Photo or video.
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Repeat?
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Drip pans clean(No accumulation of dirt, trash, machine, parts)
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Opportunity for improvement
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Photo or video.
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Repeat?
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Plexiglass shields clean and closed
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Opportunity for improvement
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Photo or video.
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Repeat?
Bottle Cleaner:
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Clear of debris, broken bottles
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Opportunity for improvement
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Photo or video.
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Repeat?
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No broken glass on the floor under or around cleaner
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Opportunity for improvement
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Photo or video.
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Repeat?
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Plexiglass clean
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Opportunity for improvement
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Photo or video.
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Repeat?
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Filter and canister clean
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Opportunity for improvement
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Photo or video.
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Repeat?
Filler/Capper Area:
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Broken glass in filler
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Opportunity for improvement
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Photo or video.
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Repeat?
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Plexiglass walls
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Opportunity for improvement
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Photo or video.
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Repeat?
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No dripping or sticky filler tubes
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Opportunity for improvement
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Photo or video.
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Repeat?
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Rim around wall of capper
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Opportunity for improvement
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Photo or video.
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Repeat?
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Floors clean (no broken glass, caps, or liquid)
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Opportunity for improvement
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Photo or video.
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Repeat?
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No open redump tanks
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Opportunity for improvement
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Photo or video.
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Repeat?
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No accumulation of plastic shavings?
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Opportunity for improvement
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Photo or video.
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Repeat?
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End caps in place
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Opportunity for improvement
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Photo or video.
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Repeat?
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Product hoses hung and capped off
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Opportunity for improvement
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Photo or video.
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Repeat?
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Capper hopper clear of dust/debris. Lid closed and clean.
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Opportunity for improvement
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Photo or video.
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Repeat?
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Caps stored in sanitary manner. (No open uncovered boxes)
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Opportunity for improvement
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Photo or video.
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Repeat?
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Tops do HMI and computer cabinet
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Opportunity for improvement
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Photo or video.
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Repeat?
Orienter:
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Inside free from bugs and debris
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Opportunity for improvement
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Photo or video.
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Repeat?
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Plexiglass clean
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Opportunity for improvement
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Photo or video.
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Repeat?
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Floor clean
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Opportunity for improvement
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Photo or video.
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Repeat?
Labeler:
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No labels, debris, product spills or broken bottles on floor
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Opportunity for improvement
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Photo or video.
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Repeat?
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No broken glass, stuck labels, old glue build up inside labeler
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Opportunity for improvement
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Photo or video.
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Repeat?
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Heat tunnels clear of debris and wiped down
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Opportunity for improvement
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Photo or video.
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Repeat?
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Labeler table and PSL HMI
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Opportunity for improvement
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Photo or video.
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Repeat?
Case Sealer:
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Debris and excessive glue removed
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Opportunity for improvement
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Photo or video.
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Repeat?
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Floor and conveyor clear of debris
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Opportunity for improvement
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Photo or video.
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Repeat?
Packer Area:
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No excessive knockdown or trash accumulation
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Opportunity for improvement
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Photo or video.
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Repeat?
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Floor clear or product spills/water puddles
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Opportunity for improvement
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Photo or video.
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Repeat?
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Floor clear of trash, and broken bottles
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Opportunity for improvement
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Photo or video.
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Repeat?
Misc
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Drains clear of debris and standing water
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Opportunity for improvement
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Photo or video.
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Repeat?
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Sink area clean. No submerged bottles
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Opportunity for improvement
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Photo or video.
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Repeat?
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No accumulation of dirt, paper or product accumulating on the line
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Opportunity for improvement
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Photo or video.
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Repeat?
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Glass dumpster carts clean (washed quarterly)
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Opportunity for improvement
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Photo or video.
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Repeat?
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Grills on the fans clean
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Opportunity for improvement
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Photo or video.
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Repeat?
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No cleaning compounds on the line
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Opportunity for improvement
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Photo or video.
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Repeat?
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All water bottles marked as such
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Opportunity for improvement
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Photo or video.
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Repeat?
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Only food grade lubricants on the line
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Opportunity for improvement
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Photo or video.
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Repeat?
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Trash cans empty
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Opportunity for improvement
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Photo or video.
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Repeat?
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Mops, buckets, brooms, stored in the proper manner/locations
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Opportunity for improvement
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Photo or video.
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Repeat?
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Floor drains
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Opportunity for improvement
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Photo or video.
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Repeat?
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No spare machine parts lying around
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Opportunity for improvement
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Photo or video.
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Repeat?
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All doors without screens closed
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Opportunity for improvement
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Photo or video.
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Repeat?
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Insects, or rodents found on the line
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Opportunity for improvement
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Photo or video.
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Repeat?
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Bug lights
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Opportunity for improvement
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Photo or video.
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Repeat?
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Rodent traps cleared
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Opportunity for improvement
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Photo or video.
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Repeat?
Critical Defect
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Where there any critical defects for Line 40?
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Opportunity for improvement
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Photo or video.
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Repeat?
Line 41
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Begin Audit?
Uncaser/Depal Area:
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No dust accumulation in empty case turnover @ unscramblers.
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
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Floor clear of broken glass and trash
-
Opportunity for improvement
-
Photo or video.
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Repeat?
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Bearing grease
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Opportunity for improvement
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Photo or video.
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Repeat?
Conveyors
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No excessive build up on or around the conveyors?
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Opportunity for improvement
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Photo or video.
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Repeat?
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Drip pans clean(No accumulation of dirt, trash, machine, parts)
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Opportunity for improvement
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Photo or video.
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Repeat?
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Empty bottles accumulation table
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Opportunity for improvement
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Photo or video.
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Repeat?
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Full bottle accumulation table
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Opportunity for improvement
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Photo or video.
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Repeat?
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Plexiglass shields clean and closed
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Opportunity for improvement
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Photo or video.
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Repeat?
Bottle Cleaner:
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Clear of debris, broken bottles
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Opportunity for improvement
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Photo or video.
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Repeat?
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No broken glass on the floor under or around cleaner
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Opportunity for improvement
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Photo or video.
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Repeat?
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Plexiglass clean
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Opportunity for improvement
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Photo or video.
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Repeat?
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Filter and canister clean
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Opportunity for improvement
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Photo or video.
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Repeat?
Filler/Capper Area:
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Surfaces
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Opportunity for improvement
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Photo or video.
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Repeat?
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No broken glass accumulation in star wheels or center guide
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Opportunity for improvement
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Photo or video.
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Repeat?
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No dripping or sticky filler tubes
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Opportunity for improvement
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Photo or video.
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Repeat?
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Floors clean (no broken glass, caps, or liquid)
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Opportunity for improvement
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Photo or video.
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Repeat?
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Spacers
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Opportunity for improvement
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Photo or video.
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Repeat?
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No open redump tanks
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Opportunity for improvement
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Photo or video.
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Repeat?
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Capper buttons clean? Line 41b
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Opportunity for improvement
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Photo or video.
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Repeat?
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No accumulation of plastic shavings?
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Opportunity for improvement
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Photo or video.
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Repeat?
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Capper chucks clean? No grease build up.
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Opportunity for improvement
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Photo or video.
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Repeat?
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End caps in place
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Opportunity for improvement
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Photo or video.
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Repeat?
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Product hoses hung and capped off
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Opportunity for improvement
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Photo or video.
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Repeat?
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Capper hopper clear of dust/debris. Lid closed and clean.
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Opportunity for improvement
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Photo or video.
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Repeat?
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Caps stored in sanitary manner. (No open uncovered boxes)
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Opportunity for improvement
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Photo or video.
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Repeat?
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Filler housing
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Opportunity for improvement
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Photo or video.
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Repeat?
Orienter:
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Inside free from bugs and debris
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Opportunity for improvement
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Photo or video.
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Repeat?
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Plexiglass clean
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Opportunity for improvement
-
Photo or video.
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Repeat?
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Floor clean
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Opportunity for improvement
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Photo or video.
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Repeat?
Labeler:
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No labels, debris, product spills or broken bottles on floor
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Opportunity for improvement
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Photo or video.
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Repeat?
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No broken glass, stuck labels, old glue build up inside labeler
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Opportunity for improvement
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Photo or video.
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Repeat?
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Heat tunnels clear of debris and wiped down
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Opportunity for improvement
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Photo or video.
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Repeat?
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Accumulation table by labeler
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Opportunity for improvement
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Photo or video.
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Repeat?
Case Sealer:
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Debris and excessive glue removed
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Opportunity for improvement
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Photo or video.
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Repeat?
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Floor and conveyor clear of debris
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Opportunity for improvement
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Photo or video.
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Repeat?
Packer Area:
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No excessive knockdown or trash accumulation
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Opportunity for improvement
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Photo or video.
-
Repeat?
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Floor clear or product spills/water puddles
-
Opportunity for improvement
-
Photo or video.
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Repeat?
Misc
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Drains clear of debris and standing water
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Opportunity for improvement
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Photo or video.
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Repeat?
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Sink area clean. No submerged bottles
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Opportunity for improvement
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Photo or video.
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Repeat?
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No accumulation of dirt, paper or product accumulating on the line
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Opportunity for improvement
-
Photo or video.
-
Repeat?
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Glass dumpster carts clean (washed quarterly)
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Opportunity for improvement
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Photo or video.
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Repeat?
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Grills on the fans clean
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Opportunity for improvement
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Photo or video.
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Repeat?
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No cleaning compounds on the line
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Opportunity for improvement
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Photo or video.
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Repeat?
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All water bottles marked as such
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Opportunity for improvement
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Photo or video.
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Repeat?
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Only food grade lubricants on the line
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Opportunity for improvement
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Photo or video.
-
Repeat?
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Trash cans empty
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Opportunity for improvement
-
Photo or video.
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Repeat?
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Mops, buckets, brooms, stored in the proper manner/locations
-
Opportunity for improvement
-
Photo or video.
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Repeat?
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Floor drains
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Opportunity for improvement
-
Photo or video.
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Repeat?
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No spare machine parts lying around
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Opportunity for improvement
-
Photo or video.
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Repeat?
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Print Apply
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Opportunity for improvement
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Photo or video.
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Repeat?
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All doors without screens closed
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Opportunity for improvement
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Photo or video.
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Repeat?
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Insects, or rodents found on the line
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Opportunity for improvement
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Photo or video.
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Repeat?
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Rodent traps cleared
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Opportunity for improvement
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Photo or video.
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Repeat?
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Standing water
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Opportunity for improvement
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Photo or video.
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Repeat?
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Line clear of other products
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Opportunity for improvement
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Photo or video.
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Repeat?
Critical Defect
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Where there any critical defects for Line 40?
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Opportunity for improvement
-
Photo or video.
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Repeat?
Line 42
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Begin Audit
Uncaser/Depal Area:
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No dust accumulation in empty case turnover @ unscramblers.
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Surfaces
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Floor clear of broken glass and trash
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
No excessive amount of knockdowns
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
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Empty glass cleared from line
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Opportunity for improvement
-
Photo or video.
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Repeat?
Lan Franci
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Dust off machine and conveyor up
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Opportunity for improvement
-
Photo or video.
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Repeat?
Orienter:
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Inside free from bugs and debris
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Opportunity for improvement
-
Photo or video.
-
Repeat?
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Plexiglass clean
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Floor clean
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Drip pans clean ( No accumulation of dirt, trash, machine parts)
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Plexiglass shield clean and closed
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
Bottle Cleaner:
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Clear of debris, broken bottles
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
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No broken glass on the floor under or around cleaner
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Plexiglass clean
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Filter and canister clean
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
Filler/Capper Area:
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No broken glass accumulation in star wheels or center guide
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
No dripping or sticky filler tubes
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
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Header, vacuum pump
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
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Floors clean (no broken glass, caps, or liquid)
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Opportunity for improvement
-
Photo or video.
-
Repeat?
-
No open redump tanks
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Capper buttons clean?
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
No accumulation of plastic shavings?
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Capper chucks clean? No grease build up.
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
End caps in place
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Product hoses hung and capped off
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Capper hopper clear of dust/debris. Lid closed and clean.
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Caps stored in sanitary manner. (No open uncovered boxes)
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
Labeler:
-
No labels, debris, product spills or broken bottles on floor
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
No broken glass, stuck labels, old glue build up inside labeler
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Conveyors:
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
Case Sealer:
-
Debris and excessive glue removed
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Floor and conveyor clear of debris
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
Packer Area:
-
No excessive knockdown or trash accumulation
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Floor clear or product spills/water puddles
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Floor clear of trash, and broken bottles
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Hot melt adhesive bins
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
Misc
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Drains clear of debris and standing water
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Remnant Bottles
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Sink area clean. No submerged bottles
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
No accumulation of dirt, paper or product accumulating on the line
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Glass dumpster carts clean (washed quarterly)
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
No cleaning compounds on the line
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
All water bottles marked as such
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Only food grade lubricants on the line
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
No trash in bottle recycling bins
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Trash cans empty
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Mops, buckets, brooms, stored in the proper manner/locations
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
No spare machine parts lying around
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Cleaning schedules on changeover sheet up to date
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Fans clean
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Floor drains
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
All doors without screens closed
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Insects, or rodents found on the line
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Rodent traps cleared
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
-
Bug lights
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
Critical Defect
-
Where there any critical defects for Line 40?
-
Opportunity for improvement
-
Photo or video.
-
Repeat?
