Title Page

  • Site Audited

  • Auditor/s

  • Auditee/s

  • Date of Audit

  • Inspection Number

Brazil Internal Audit

Previous Audit

  • Are actions from previous audit completed and effective

  • Has the next audit date been agreed with agreed period of assessment

GPOIMS-T1-001 - Legal Compliance & Policies

  • QHSSE Policy display?

  • Is there a system in-place to retrive Permits & Licenses?

  • Is there a system in-place ensuring that we are fully compliant with all relevant legal requirements regarding our operations?

  • Are applicable legal, regulatory, and other HSE compliance requirements identified and held in a legal and compliance register?

GPOIMS-T2-013A - Document Control and Management Systems

  • Is there a local Tier 3 manual and up to date

  • Are Tier 1 & 2 available to all staff

  • Is there an owner of the manuals

  • Is there a list of identified local tier 3 procedures and forms?

  • Are the documents following WFS numbering and naminng convention (Sec 7.0)

  • Are changes or document reviews correctly logged in the document control sheet (amendment register)

  • Do all staff have acess to documents?

GPOIMS-T2-008 - Contractor Approval Guidelines

  • Sites to have a formal contractor management and selection procedure in place. What do you do when a new contractor approaches for work? Check for compliance with procedure requirement and adequate grading of contractors as per the risk level of their line of work

  • Is contractor approval process adhered to.

  • Are contractors fully aware of site rules

  • Are persons disciplined / managed if they break safety rules?

  • Are all site risk information sent to the contractor? E.g PGR, Risk Assessment and LTCAT

GPOIMS-T2-002 - Asset Integrity Guidelines

  • Sites must maintain a register of applicable regulatory requirements and recommendations and record the company status in relation to these. Any non compliance must be reported. If immediate compliance is not possible, this is to form part of a plan of action with appropriate timescales/deadlines

  • Sites must have a procedure to ensure that the relevant engineering standards and industry codes of practice are being complied with. A register of applicable standards and codes must be maintained. (Ref: 4.0 subsections)

  • Design of new plant or modifications must be undertaken by qualified personnel or other companies in compliance with regulatory and industry codes of practice. Check documentation relating to a sample plant modification.

  • Design companies must also be approved in accordance with the contractor approval guidelines. Check design companies used versus approved contractor list

  • Each site must identify all critical equipment. Check records.

  • Each site must have in place a formal programme for periodic inspection and maintenance of all equipment based upon known failure rates and equipment criticality. This programme must include tanks, pipelines, pressure vessels, instrumentation and alarms etc. Inspection and maintenance of critical equipment should only be done by experienced and competent persons. (ref: 6.1 to 6.4 for inspection frequencies and practices )

  • Procedure for the inspection and testing of pipelines.

  • Are any pipes used for multiple services? How is contamination managed?

  • Is there a planned maintenance schedule and is it up to date?

  • What is integrity of walkways, ladders, platforms?

  • Check integrity of pipework and supports

  • Is pipework painted and in good condition?

  • Are alarm checks completed and compliant?

  • Is the remainder of terminal site in good condition, good housekeeping and well maintained?

  • Does machinery have adequate means for lock out and isolation?

  • Is there a system to manage maintenance of plant and equipment to cover the whole life cycle. Planned Preventative maintenance system.

  • Does the system cover all equipment (equipment Register), establish criticality rating and formulate a maintenance strategy including written procedures.

  • Are all PSV certified? Is it up to date?

GPOIMS-T2-012 - Asset Security Assessment (Operational Sites)

  • Is the premises secured out of hours or when not occupied, to prevent any unauthorized access?

  • Does the premises have adequate means of being secured (e.g. robust doors, locks, gates, fencing etc)? Are these means effective in preventing any unauthorised entry? (NB: there is some cross-over in this question with the content of the Security Self-Assessment form)

  • Is an appropriate means of access control employed at the location to allow staff access as required but prevent unauthorised entry? Are these systems fully operational?

  • Have any sensitive areas been identified, and has access to those areas been restricted to only those staff required?

  • Have there been any violation (either unauthorized access to the site, or to restricted areas) reported in the last period? If so, have they been investigated, documented, and remedial/corrective actions been taken?

  • Are employees under instruction to carry their identification badges at all times?

  • Are there documented processes in place for the control of keys or other locking devices?

  • Are there processes in place to ensure that the means of access (key cards, keys etc) are retrieved/cancelled immediately for employees at the point of termination?

  • Is an affective visitor reception and registration process in place?

  • Is a record of all visitors kept? Does it contain the following information - Name and company, host, date of entry/exit.

  • Are records of visitors retained for at least 12 months?

  • Inspect CCTV (where applicable) – are all cameras operational? Is the footage of a satisfactory standard (i.e. field of view unobstructed, good quality image)? Are any in need of repair/cleaning?

  • If 3rd party services are being used in relation to security (e.g. manned-guarding, CCTV monitoring etc), are their services subject to regular review to ensure they are being effectively deployed? Is there a nominated WFS employee designated as the contract manager for the service? Are deficiencies identified and remediated with the provider? Are any 3rd party security personnel accredited and licensed in accordance with local legislation?

  • Has any relevant regulation (e.g. ISPS code) been identified and clear processes been put in place and documented to ensure that it is complied with?

  • Has a security audit been completed as per GPOIMS-T2-F012

  • Are written security policies and procedures available.

  • Has a threat assessment been completed as per GPOIMS-T2-003 (Risk assessments)

  • Does the site have alert levels and intruder detection.

  • Has the Security Self-Assessment form been completed within the necessary time period? When was it last completed?

  • Is it completed to a satisfactory standard? (if no, please highlight deficiencies)

  • If the self-assessment highlighted any vulnerabilities or remedial actions, have these been completed or are they in development?

GPOIMS-T2-011 - HSSE Performance Monitoring and Reporting

  • Are staff aware of HSSE responsabilities.

  • Every site to have a means of monitoring HSSE performance on a monthly basis. (Monthly KPIs). Performance is to be reviewed and audited to identify trends, monitor progress and compliance

  • Every site should have a process in place to report accidents and incidents. (Within WFS and as per local legislation)

  • All sites and locations must have a method of recording and following up actions resulting from audits

  • Are audit findings reviewed as part of a continuous improvement programme?

  • Audit programme is reviewed for relevance on a periodic basis

  • Key Performance Indicators. Check were data is obtained from, recorded and reported.

GPOIMS-T2-010 - Emergency Response and Preparedness - Exercise and Drills

  • Every site must ensure emergency plans exist to respond to all foreseeable incidents, including those at neighbouring facilities. Check plan contents versus minimum requirements (ref 3.1 subsections), distribution of plan i.e. electronic and hard copy versions.

  • Local emergency response procedures must include steps to report the incident to WFS management as soon as the incident is declared to be major.

  • Are staff trained in emergency response? Have the training needs been formally identified?

  • Are training records kept for staff with specific roles in emergency response?

  • Does each role in emergency response have a replacement? Is that well identified?

  • Visitors to all WFS sites must be informed of basic emergency procedures. Check method of informing visitors e.g. induction, toolbox talk, site safety leaflets.

  • Emergency response plans must be tested at a minimum twice a year of exercises of realistic scenarios as per local requirements. Report of each excercises avaiable?

  • Are exercises reviewed and improvements to the procedure identified? Are reviews distributed to all relevant parties?

  • Incident investigation. Are all operational and major incidents investigated. Are action items from incidents recorded and the emergency procedures reviewed for improvements?

  • Are the emergency posters and signage clearly visible? Those are in comply with GPOBR-T3-006AF

  • Are drills and exercises completed and reviewed according to schedule?

GPOIMS-T2-003 - Risk Assessments and Risk Registers

  • Are risk assessments completed for routine tasks and reviewed appropriately

  • Are risk assessments completed for non routine tasks and reviewed appropriately

  • Are external (Contractor) RA's available.

  • When identified needs to implement of prevention barriers during the RA development, is it tracked and put in place according to risk rating?

  • Have internal RA s been reviewed within last two years

  • Do the assessments identify hazards and control measures

  • Is there an up to date fire risk assessment

  • Is there a process for risk assessment? Does this process outline the level/depth of assessment required dependent on type of activity assessed?

  • Are risk assessments discussed with staff and contractors?

  • All risks are to be assessed with WFS RAM. All risks to be taken to ALARP level, otherwise demonstrate action to taken to mitigate the risk.

  • Risk assessment documents are to be retained and available at each operating site.

  • Are risk assessments audited for compliance? Target of 10% of assessments to be audited.

  • Are risk assessments conducted by competent personnel? Is there a training program for staff expected to follow a Risk Assessment process? Is there a list of trained staff available?

  • 3.2 - Does site have a local (Tier 3) procedure for Risk Assessment methodology

  • Is there an equipment risk assessment with references to manufacturers etc.?

  • Is there a risk register list that captures all the hazards on the site?

  • Is there an environmental risk register? (Refer to subsections 4.3)

  • Is there a legal risk register? (Refer to subsection 4.4)

GPOIMS-T2-010A - Major Incident Response Plan

  • Is there a room that can be converted into incident control centre at short notice?

  • Is there a procedure in place to report in case of major incident?

GPOIMS-T2-006 - Permit to Work

  • Does the site operate a PTW system?

  • Does the PTW format comply with the requirements in section 3.1, 4.0, 5.0, 6.0, 7.0, 8.0. Are the main elements contained in the form? Check what types of certificate are available.

  • Does the local procedure identify whether specific tasks are exempt from the PTW system. Can be in form of a statement.

  • Are permits issued for non-routine work carried out by internal staff? Check example of local operator doing a non-routine job - is a PTW raised?

  • Are all permits issued by trained and authorised staff? Check training records. Issuing Authority (IA)

  • Is there a register of authorised permit issuers?

  • Is refresher training provided to authorised permit issuers?

  • Has PTW training been provided to all relevant site personnel?

  • Is the PTW system audited on a monthly basis? Check audit records. (Refer to subsection of 3.4)

  • Are work permits issued and used correctly.

  • Are permits audited and checked against actual work?

  • Have permits been completed by an authorised person, referenced to RA s and closed off properly?

  • Are all PTW opened kept for 3 years and PTW opened to confined space kept for 5 years?

GPOIMS-T2-006A - Control of Works Safety Standards (General)

  • Has an assessment been carried out of all equipment to establish level of criticality?

  • Is there an assurance process in place to operate critical equipment?

  • Is pedestrian access identified and clear?

  • Is there a programme in place to inspect critical equipment to prevent the release of hazardous material or sudden release of energy (Check maintenance/inspection plans)

  • Is there a procedure in place for the operation of all plant and equipment. Check if equipment usage contain working restrictions e.g. maximum working pressures, emergency shutdowns etc. These can be within the existing procedures.

  • Is there a written shift handover process in place?

  • Documented evidence of how alarm levels have been determined e.g. manufacturer recommendation, supplier fitting recommendations

  • Are equipment alarms tested on a regular basis and results recorded

  • Do staff know how to react in the event of specific alarms

  • Is there a procedure in place for the safe isolation of plant and equipment. (Can be contained in PTW form)

  • Is there a procedure in place for pressure and leak testing? (If contractor job, then check sample of a particular job)

  • Are housekeeping audits carried out? Monthly KPI.

  • Is there documentation detailing precautions when working alone in specific areas.

  • Are visitor controlled / Inducted?

  • Is there adequate parking and all cars are requested reverse park?

  • Are offices, control rooms and plant rooms in good state of repair?

  • Are hygiene and housekeeping to a good standard?

GPOIMS-T2-006A - Control of Works Safety Standards (NR 6)

  • Is there documentation/signage referring to the type of PPE to be used whilst on site in specific areas?

  • Are all staff wearing correct PPE?

  • Are all PPE conserved and cleaned?

  • Do all PPE have the approval certificated (CA)?

  • Does exist control of PPE expire date? Ask for evidences.

  • Does the site have a approval PPE matriz? All PPE bought follow that matriz?

GPOIMS-T2-006A - Control of Works Safety Standards (NR 10)

  • Is electrical equipment in good condition?

  • Is there a electrical installation book?

  • Is there lock out and tag out device to electrical maintenance?

  • Is there adequate equipament to be used on eletrical maintenance (NR10 especification)?

  • Are all panels located on classifed area on a good conditions?

  • Are all panels intrinsically safe and certified to work on classified area?

  • Are all eletrical equipment in classified area in intrinsically safe?

GPOIMS-T2-006A - Control of Works Safety Standards (NR 23)

  • Is fire fighting equipment available and identified?

  • Are the fighting equipament tested regularly? How often?

  • Is the foam tested anually to laboratoty and quality of the dosage?

  • Is the foam tested triennial relatated to fire fighting?

  • Are all foam stock correctly storage? (inside a place with incidence of sun or rain)

  • Are escape routes identified and clear routes? Are emergency assembly point clear?

  • Is there documented procedure for dealing with fire extinguishers?

  • Is the fire fighting permit up to date? Posted where everyone can see?

  • Are the fire fighting clothes avaiable? Is The location identified?

  • Is there first aid kit avaiable?

  • Is the automatic desfibrilator avaible? battery, general conditions.

  • Is there a rescue stretcher? Is that in good condition?

  • Are dikes in good condition? (no crack or plant growing)

  • Do all dikes comply with a 110% capacity? Is there a report indicating that?

  • Are fire fighting pipes well painted and indentified?

  • Do all fire fighting lockers have the properly equipment in accordance with legislation?

  • Are all extinguers located in accordance with permit?

  • Do all leaders know the fire fighing pump pressure?

  • Is the GLP well located? Is the instalation in a good condition?

  • Is the Oil Water box separator in good condition?

GPOIMS-T2-006A - Control of Works Safety Standards (NR 35)

  • Is there a procedure for working at heights?

  • Are all working at heights equipments inspected?

  • Are the safety belt and retractable lifeline the same brand? Are the approval certificate the same for both?

GPOIMS-T2-006A - Control of Works Safety Standards (NR 33)

  • Are all confined space indentified?

  • Are supervisor and leaders properly trained on "confined space entrance supervisor"?

GPOIMS-T2-006A - Control of Works Safety Standards (NR 20)

  • Is there a Ops Manual describing processes and instalation?

  • Is there a adequate over fill to tanks and platform?

  • Are all classified area identified?

  • Is there a classified area plant up to date?

  • Is there a eletrical static project (SPDA)? Are they updated?

  • Is the Pre Operation procedure up to date? (3 years of valid)

  • Is the regular operation procedure up to date?

  • Is the temporary operation procedure up to date?

  • is the emergency operation procedure up to date?

  • Is the normal stop procedure up to date?

  • Is the emergency stop procedure up to date?

  • Is the post emergency operation procedure up to date?

  • Are all SDS avaiable ? Do workers know where to find them?

  • Is the additive room/place in good condition?

  • Are all product used on the laboratory labeled in accordance with GHS?

GPOIMS-T2-006A - Control of Works Safety Standards (NR 26)

  • Are there appropriate changing rooms and storage facilities?

  • Are sanitary arrangements in place and clean?

  • Are sanitary walls built with easy clean material?

  • Is there enough restroom for woman and men?

  • Is the one wash basin for every workers?

  • Are all compartments individual, contain a enough high division to keep the privacy, each doors with own locker, trash and toilet papel ?

  • Is the kitchen in a good condition and in accordance with the legislation?

GPOIMS-T2-006A - Control of Works Safety Standards (NR 25)

  • Is waste disposal arrangements in place and managed?

  • Are there waste disposal to each type of trash?

  • Are all drums correctly closed and identified?

  • Do all companies contracted to take the waste have a permit?

  • Is the "PGRS" in place? Is it updated?

GPOIMS-T2-006A - Control of Works Safety Standards (NR 17)

  • Is office acustic environment suitable? <= 65db(A)

  • Is office environment suitable temp ? 18ºC and 25ºC

  • Is there preliminary ergonomic assessment or task ergonimic assessment?

  • Is the a light assessment in accordance with NHO 11 and NR 17?

GPOIMS-T2-006A - Control of Works Safety Standards (NR 35)

  • Are there procedures for compressed Gas?

  • Is the compressed gas tested and certified?

  • Is there a compressed gas portuguese manual up to date?

GPOIMS-T2-006A - Control of Works Safety Standards (NR 12)

  • Is there a NR 12 procedure? If yes, action plan is up date ?

  • Are all dangers part of equipment and machines well protected?

GPOIMS-T2-009 - Incident and Investigations

  • Does the site have a local system for reporting, recording and publishing incident and accident information?

  • Are all incidents and near misses reported?

  • Are all local near misses investigated and recorded appropriately?

  • Does the site keep a register of all incidents?

  • Are all incidents investigated and proper records kept?

  • Are actions tracked and closed out in a timely manner?

  • Is a register of all incident related corrective actions kept?

  • Does the site have a procedure to deal with complaints from members of the public ?

  • Are all incidents being reported within an acceptable time? (48hs)

  • Are important learning's from incidents communicated to all relevant staff and other WFS facilities?

GPOIMS-T2-007 - Management of Change Procedure

  • Is MOC procedure adhered to

  • Sites should have in place a local MOC register and the owner of the register must be clearly stated.

  • Are staff involved in the MOC process adequately trained?

  • Sites should have in place a tracking system for the MOC recommendations

  • Is the local MOC following the WFS format as per Appendix A?

GPOIMS-T2-004 - Training Guidelines

  • Does the site have a training manual that details the specific training requirements for that site

  • Is there a training matrix outlining training required and competences for each role

  • Does the site have an induction training process for all new employees?

  • Does the induction included system processes and policies?

  • Are training records kept for each employee?

  • Is refresher training provided as appropriate?

  • Are staff trained correctly for their work?

  • Is a training programme kept?

  • Has permit to work training been provide to appropriate staff?

  • Have all staff been trained in the evacuation and emergency procedures?

  • Is fire awareness training provided to all staff?

  • Does the site have adequate first aid provisions and coverage?

  • Does the site have adequate fire training provisions and coverage?

  • Is manual handling training provided to the relevant staff?

  • Is NR 13 training provided to relevant staff?

  • Is NR 20 training provided to relevant staff?

  • Is NR 10 training provided to relevant staff?

  • Is NR 06 training provided to relevant staff?

  • Is PGRS training provided to relevant staff?

  • Is working at heights etc. training provided to the relevant staff?

GPOBR-T3-004 - Occupational Health Guidelines

  • Does the site have a PCMSO and it is up to date?

  • Does the site have PGR and it is up to date?

  • Identification of those functions that could be exposed to the identified health risks? GRO/PGR

  • Identification of precautions to minimise any exposure to health risks? GRO/PCMSO

  • Have all employees and contractors been informed of any risks that they are exposed to?

  • Is there a pre-employment health screening in place?

  • Is there a regular/on-going health screening in place? Are them up to date?

  • Is there a programme to monitor the main health hazards on site?

  • Is there a process in place to record and monitor health statistics on site?

  • Is there a process in place to provide adequate and timely treatment for any injuries or illnesses occurring on site?

  • Does the site have a treatment room?

  • Does the site have suitable emergency response equipment available?

  • Does the site have a suitably trained person responsible for managing and communicating aspects of hazardous data and materials?

  • Does the site retain medical records for all staff and any first aid treatment given on-site. Fisrt aid used is replaced?

  • Are medical records retained for at least 20 years?

  • Is there a documented policy in place to deal with medical confidentiality?

  • Does the site have a drugs and alcohol policy in place ?

  • Does this policy include pre-employment D&A screening?

  • Does this policy include random D&A screening?

  • Are there LTCAT and / or LIP avaiable?

  • Does this policy include D&A screening due to reasonable suspicion that an employee may be under the influence?

GPOIMS-T2-F008I - Storage Tank Conditions

  • Are tank roof access adequate?

  • Are all tanks in good condition?

  • Do tank isolation valves operate?

  • Are High - High/High alarms fitted?

  • Is tank inspection programme up to date and reviewed by engineer?

  • Do all tanks have WSoE or a procedure for inspection?

  • Are tanks constructed to the required standard?

  • Are appropriate hand rails, kick boards, access points provided?

  • Are the tanks inspected as per the WSoE or Inspection procedure?

  • Do tanks have working and appropriate level gauging?

  • Is insulation in good condition?

  • Are tanks appropriately signed?

  • Are tanks earthed? In good condition?

  • Are tank seals in good condition-top and bottom?

  • Is bund suitable to hold 110% / 25% tank volume?

  • Are dike in good condition?

  • Are pipe penetrations adequately sealed?

  • Are there signs of leakage? Staining?

  • Are the dikes kept free of waste and kept clear and tidy?

  • Is access into and out of the dike sufficient and free from obstructions?

GPOIMS-T2-011D - Environmental Management

  • Are the enviromental permit up to date?

  • Is the under water analisys up to date?

  • Is there a PGR audit? Is it up to date?

  • Is the a LDAR in place? Is it up to date?

  • If there is a LDAR, Do all know what are the points that need more attention? (Pointed out on the report)

  • Is there a Noise study? Is it up to date? (NRB 10151)

  • Is there a URV system? If yes, does that have a permit to operate?

  • If there is a URV system, how many product have been recovered the last 6 months?

  • Is there a GEE study? Is it up to date?

  • Is there a Oil and water separator box quality analysis?

  • Is there a enviromental audit ? If yes, action plan is being tracked?

GPOM-T2-006C - Hose Management

  • Are all hoses marked in accordance with maintenance track?

  • Are all operators aware of hose handling techiniques?

  • Are all hoses in good condition ?

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