C420201 DHouse and T-Area Inspection

• Document No.00118122

• C420201 DHouse and T-Area Inspection

• South32

• Conducted on

  Date

• Prepared by Gregory Kimber

• Location OBC C420201
  Address

• Personnel

Resources Needed:

• Task Equipment: Two-way Radio, Pen, Head Lamp or Torch, vehicle.
  PPE: WAPL standard issue, High Visibility Clothing Hearing Protection, and Dust Mask may be required in dusty conditions.

Pre-Start Hazard Review

Pre-Starts

• All pre-starts completed on mobile equipment such as bobcat , LV’s etc?

  Yes

  No

  N/A

• Faults & defects recorded and reported?

  Yes

  No

  N/A

• Hazard board updated and Area Owner Cards in place?

  Yes

  No

  N/A

Declaration

• C2 return drum and tension area hosed?

  Yes

  No

  N/A

• All sample floors hosed?

  Yes

  No

  N/A

• Bauxite tunnel hosed & bobcat?

  Yes

  No

  N/A

• Bobcat windows clean?

  Yes

  No

  N/A

• Fines wall bobcat?

  Yes

  No

  N/A

• Stacker decks hosed?

  Yes

  No

  N/A

• All guarding secured in place & in good condition & and all gates & doors locked at time of inspection?

  Yes

  No

  N/A

• Stacker Feed Conveyors head end hosed including bend pulley area. Stacker Feed return idlers are free of fines, faulty trough rollers have been reported, notification raised.

  Yes

  No

  N/A

• Operators signature

  Sign

Ablution Block and Crib Room – Facility 421, 320B

• Condition of all equipment and fixtures. Walls clear of graffiti at time of check?

  Yes

  No

  N/A

• Ear plugs (part# 10168900) and dust masks (part# 10068858)?

  Yes

  No

  N/A

VSD Secondary and Primary Cooling Water

• Check cabinet, pumps & fittings for signs of leaks?

  Yes

  No

  N/A

• Water level in secondary cooling water unit E420003?

• ELETTA flow gauge?

• Water level E420211 Primary Cooling?

• Water level E420221 Primary Cooling?

Drive House BL420002

• Ear plug boxes full, order part # (10167817)?

  Yes

  No

  N/A

• Dust mask Box level, order part # (10068858)?

  Yes

  No

  N/A

• Drive house clean and tidy?

  Yes

  No

  N/A

• Are all oil spills cleaned / contained with absorbent pads?

  Yes

  No

  N/A

• Spill Kit on standby?

  Yes

  No

  N/A

• Number of OMALA 680 drums on standby?

  Yes

  No

  N/A

• Record differential oil pressure? Raise notification for filter change when above 200kpa

• Record & report any gearbox Bearing flows in “Alarm” or nearing the minimum threshold

  Yes

  No

  N/A

• Main lube flows High speed

• Main lube flows Low speed

• Gearbox oil temp below 65ºc?

• Gearbox oil pressure between 120 and 500 kpa?

• Pedestal oil pressure between 35 and 500?

• Brake power pack oil reservoir between 50% and 75%

• Brake power pack temperature?

• Brake power pack – Any leaks?

  Yes

  No

  N/A

• Input / Output shaft seals ok (no oil leaks)?

  Yes

  No

  N/A

• Is there any unusual noise or vibration?

  Yes

  No

  N/A

• Inspect gearbox and oil hoses for leaks?

  Yes

  No

  N/A

• Snub pulleys & Koeppe wheels - Any unusual movement, noise & eccentricity?

  Yes

  No

  N/A

• Grease lines are in good condition and not leaking?

  Yes

  No

  N/A

• Is all guarding secured in place & in good condition & are all gates & doors locked?

  Yes

  No

  N/A

• Snub pulleys & Koeppe wheels diagram

  

Head Discharge and Support Structure

• Condition of Deflection Sheaves?

  Yes

  No

  N/A

• Condition of steel & poly pulleys & associated line gear?

  Yes

  No

  N/A

• Condition of steel & poly cantilever rollers?

  Yes

  No

  N/A

• Head Drum for unusual noise or movement?

  Yes

  No

  N/A

• Scrapers – Are they on the stops?

  Yes

  No

  N/A

• Pressures?

• SFC#1 Air blasters firing correctly and in sequence? (2,3,4,5)

  Yes

  No

  N/A

• SFC#2 Air blasters firing correctly and in sequence? (2,3,6,7)

  Yes

  No

  N/A

Bauxite Sample System

• Primary sample cutter operation?

  Yes

  No

  N/A

• Belt Feeder # 1 (YO14013) operation?

  Yes

  No

  N/A

• Transfer belt (CO14011) operation?

  Yes

  No

  N/A

• Belt Feeder # 2 (YO14014) operation?

  Yes

  No

  N/A

• Condition of crusher drive belts (XO14011)?

  Yes

  No

  N/A

• Secondary cutter operation?

  Yes

  No

  N/A

• Hydraulic power pack (QO14011) oil level? (Tellus 68 oil only)

• Acceptable sample reaching container. Approximately 1kg per 1000 tons conveyed?

  Yes

  No

  N/A

Bauxite Tunnel

• Stacker feed conveyor 1 skirt (CO15111) Condition?

  Excellent

  Minimal spillage

  Requires attention

• Stacker feed conveyor 2 skirt (CO15211) Condition?

  Excellent

  Minimal spillage

  Requires attention

• Tunnel lighting OK? (raise notification for any U/S lights) MN22

  Yes

  No

  N/A

• Tunnel housekeeping?

  Excellent

  Minimal spillage

  Requires attention

• Sump pump is it operational? P420011

  Yes

  No

  N/A

• Is it in Auto or Manual?

  Auto

  Manual

Belt Tension Area Bogie C420101BTB

• 

• Belt tension weight height? (bottom of top weight)

  Yes

  No

  N/A

• Condition of Cantilever rollers?

  Yes

  No

  N/A

• Condition of the steel pulleys & associated line gear?

  Yes

  No

  N/A

• Rails Clear of obstructions?

  Yes

  No

  N/A

• Check Return & Bogie drums for BUILD UP, noise & unusual movement? Does scraper require adjusting?

  Yes

  No

  N/A

• Condition of Return Sheaves & excessive build up?

  Yes

  No

  N/A

Rope Tension Area

• Left Hand Side

  Yes

  No

  N/A

• Right Hand Side

  Yes

  No

  N/A

• Skid plate located correctly & support stands evenly spaced?

  Yes

  No

  N/A

• Tension area pulley inspection carried out?

  Yes

  No

  N/A

• Rope tension weights above 3m?

  Yes

  No

  N/A

• Rope winch 1 & 2 coiled neatly on the drum?

  Yes

  No

  N/A

• Car wash operational including hose, spray unit & spray nozzles clear?

  Yes

  No

  N/A

Stackers/Stockpiles

• Which stacker is online?

  Stacker #1

  Stacker #2

• What stockpile?

  Stockpile #1

  Stockpile #2

  Stockpile #3

  Stockpile #4

  Stockpile #2A

• What is the reclaim bay number NW and SE of current stockpile?

• Are BOTH Stacker Feed Conveyor tension tower weights in the Green?

  Yes

  No

  N/A

• Is the offline stacker isolated?

  Yes

  No

  N/A

• Has the offline stacker been cleaned (Including chute)?

  Yes

  No

  N/A

Stacker Online Inspection

• Boom skirt and roller condition?

  Good

  Requires Attention

• Are the air blasters firing?

  Yes

  No

  N/A

• Lubrication and grease lines?

  Good

  Requires Attention

• Lighting serviceable (raise notification MN22)?

  Good

  Requires Attention

• All guarding closed, locked and in safe condition at time of inspection?

  Yes

  No

  N/A

Safe Working Environment Shift Inspection

• Ladders, Gates, Stairs

• Ladders, Gates, Stairs- Condition

• Ladders, Gates, Stairs- Clear of Obstructions

• Ladders, Gates, Stairs- No product build up or spillage

• Personal Access Walkways

• Personal Access Walkways- Condition

• Personal Access Walkways- Clear of obstructions

• Personal Access Walkways- No product build up or spillage

• Grid Mesh

• Grid Mesh- Condition

• Grid Mesh- Clear of obstruction

• Grid Mesh- No product build up or spillage

• Hand Rails

• Hand Rails- Condition

• Hand Rails- Clear of obstruction

• Hand Rails- No product build up or spillage

• Lighting

• Lighting- Condition

• No product build up or spillage

• Wash Down Hoses

• Wash Down Hoses- Condition

• Wash Down Hoses- Secured correctly

• Wash Down Hoses- Stored correctly

• Objects With Potential to Fall From Height

• Objects With Potential to Fall From Height- Stored correctly

• Objects With Potential to Fall From Height- No product build up or spillage

• Signage

• Signage- Condition

• Signage- Clear of obstructions

• Signage- No product build up or spillage

• Scaffolds

• Scaffolds- Condition

• Scaffolds- Tagged in date

• Scaffolds- Clear of obstruction

• Scaffolds- No product build up or spillage

• Scaffolds- Secured correctly

• Guarding

• Guarding- Condition

• Guarding- No product build up or spillage

• Guarding- Secured correctly

• Fire Protection Equipment

• Fire Protection Equipment- Condition

• Fire Protection Equipment- Tagged in date

• Fire Protection Equipment- Clear of obstructions

• Fire Protection Equipment- Secured correctly

• Fire Protection Equipment- Stored correctly

• Cords and Plugs

  Select Condition Tagged in date Clear of obstruction No product build up or spillage Secured correctly Stored correctly

  • Condition
  • Tagged in date
  • Clear of obstruction
  • No product build up or spillage
  • Secured correctly
  • Stored correctly

• Distribution Cabinets (Closed & Locked)

  Select Condition Tagged in date Clear of obstruction No product build up or spillage Secured correctly Stored correctly

  • Condition
  • Tagged in date
  • Clear of obstruction
  • No product build up or spillage
  • Secured correctly
  • Stored correctly

• Process Pads/Sumps

  Select Condition Tagged in date Clear of obstruction No product build up or spillage Secured correctly Stored correctly

  • Condition
  • Tagged in date
  • Clear of obstruction
  • No product build up or spillage
  • Secured correctly
  • Stored correctly

• Safety Shower Facility 015

  Select Condition Tagged in date Clear of obstruction No product build up or spillage Secured correctly Stored correctly

  • Condition
  • Tagged in date
  • Clear of obstruction
  • No product build up or spillage
  • Secured correctly
  • Stored correctly

• Skip Bins

  Select Condition Tagged in date Clear of obstruction No product build up or spillage Secured correctly Stored correctly

  • Condition
  • Tagged in date
  • Clear of obstruction
  • No product build up or spillage
  • Secured correctly
  • Stored correctly

• Roadways/Parking Bays (Chocks and Windrows)

  Select Condition Tagged in date Clear of obstruction No product build up or spillage Secured correctly Stored correctly

  • Condition
  • Tagged in date
  • Clear of obstruction
  • No product build up or spillage
  • Secured correctly
  • Stored correctly

• Barricades

  Select Condition Tagged in date Clear of obstruction No product build up or spillage Secured correctly Stored correctly

  • Condition
  • Tagged in date
  • Clear of obstruction
  • No product build up or spillage
  • Secured correctly
  • Stored correctly

• Bollards

  Select Condition Tagged in date Clear of obstruction No product build up or spillage Secured correctly Stored correctly

  • Condition
  • Tagged in date
  • Clear of obstruction
  • No product build up or spillage
  • Secured correctly
  • Stored correctly

• Crane – Nothing Attached

  Select Condition Tagged in date Clear of obstruction No product build up or spillage Secured correctly Stored correctly

  • Condition
  • Tagged in date
  • Clear of obstruction
  • No product build up or spillage
  • Secured correctly
  • Stored correctly

General Comments