CamiMCM/D2UC Assembly Layered Process Audit

• Work cell
  Address

• Date

  Date

• Auditor

COMMUNICATION

• Is the shift communication between team leader and employees done daily?

  Yes

  No

  N/A

• Is the shift communication between Team Leaders done daily?

  Yes

  No

  N/A

• Is weekly communication between department manager and employees done as per the agenda?

  Yes

  No

  N/A

SAFETY

• Is the area properly lit?

  Yes

  No

  N/A

• Are all team members wearing proper PPE as per SWI?

  Yes

  No

  N/A

• Are the daily safety audits complete and non-conformances addressed?

  Yes

  No

  N/A

5S

• Is the 5S station fully equipped(broom, dust pan, etc.), clean and easily accessible?

  Yes

  No

  N/A

DOCUMENT CONTROL

• Are employee sign in sheets completed by each shift at start of shift?

  Yes

  No

  N/A

MANUFACTURING PROCESS

• Is the workcell binder present with all documents as per index?

  Yes

  No

  N/A

• Are the poke yokes operational?

  Yes

  No

  N/A

• Is one piece flow in use?

  Yes

  No

  N/A

QUALITY SYSTEM

• Are rabbit tests being performed daily? Are poke yoke verifications being performed daily?

  Yes

  No

  N/A

• Are all employees signed into their work stations with their employee ID?

  Yes

  No

  N/A

• Are the visual inspection points well lit?

  Yes

  No

  N/A

• Are operators following MOD's as per instructions?

  Yes

  No

  N/A

• Is the approved containers used for the products?

  Yes

  No

  N/A

• Are labels produced on demand?

  Yes

  No

  N/A

• Is mutilation protection being worn? Are inspectors inspecting for handling damage?

  Yes

  No

  N/A

• Are the containers properly labelled?

  Yes

  No

  N/A

• Verify correct lower is assembled (dual vs. single)

  Yes

  No

  N/A

• Verify step pad engagement (GMT172/177 rear)

  Yes

  No

  N/A

• Verify lower brackets are installed correctly

  Yes

  No

  N/A

LPA

• Are the LPA non-conformances noted on the LPA non-conformance log and containment log?

  Yes

  No

  N/A

• Are the LPA's being completed by the previous layer(s)?

  Yes

  No

  N/A

PRODUCTIVITY

• Is the workcell meeting its throughput plan?

  Yes

  No

  N/A

• Are the quality and safety triangles updated?

  Yes

  No

  N/A

• Are throughput issues captured in the issues and actions list with completion dates?

  Yes

  No

  N/A