Title Page
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
CHEMICAL STORAGE
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Are all chemicals labelled including hazard identification, product name and strength?
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Are all liquid chemicals bunded?
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Is there an absence of signs of leaking or spilt chemicals within the bunding?
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Is there adequate spill kit available for each area?
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Are all relevant MSDS’s available and current eg. within 5 years?
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Are lighting levels suitable for work performed?
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Are all pallets securely stacked and away from walls to allow for ease of cleaning?
PEST CONTROL
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Is there a documented pest control program in place?
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Are fly killers cleaned out during service carried out in a manner that will not contaminate the product? Are they placed to avoid contamination of product, packaging and equipment?
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Are pheromone / sticky board units used numbered and recorded on the site plan?
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Are sticky board units removed during service in a manner that will not contaminate the product? Are they placed to avoid contamination of the product, packaging or equipment?
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Are pheromone / sticky board units guarded or shatter proof?
COMPLIANCE TO CUSTOMER REQUIREMENTS
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Do the use of chemicals, solvents and lubricants during repairs and maintenance comply with TCCC approved chemical data?
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Site HSNO certification current?
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Current certification for Approved Handlers on site?
INWARDS GOODS RECEIVING AREA
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All general waste bins clearly marked, free of recyclable material and in designated position?
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All recycle bins clearly marked, free of contamination and in designated position?
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Storm-water drains clearly identified (e.g. Blue border)?
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All drains clean and free of blockage, including screens?
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No storage of goods at or near storm-water drains?
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General area well maintained (clear of litter, spills etc)?
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Goods are received and transferred in accordance with environmental procedures and work instructions?
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Inwards goods are stored in appropriate places as stipulated in environmental procedures and work instructions?
SYRUP/BATCH ROOM
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All general waste bins clearly marked, free of recyclable material and in designated position?
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All recycle bins clearly marked, free of contamination and in designated position?
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All drains clean and free of blockage, including screens?
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All hose stations and hoses in good order / not leaking, nozzles fitted as appropriate?
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No CO2 or compressed Air leaks?
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Concentrate drums rinsed and labels defaced / removed?
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General area well maintained (sugar delivery area free of spills, off odours etc)?
CHILLED INGREDIENTS STORAGE
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Is the floor clean and absent of leaks or spills?
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Is the general area well maintained (clear of litter, etc)?
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Is Hazchem and other signage displayed, well maintained and current?
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Are all hazardous substances stored in accordance with regulations?
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Are storage temperatures within required parameters?
PRODUCTION AREA ALL LINES
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Are all general waste bins clearly marked, free of recyclable material and in designated position?
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All recycle bins clearly marked, free of contamination and in designated position?
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All drains clean and free of blockage, including screens?
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All hose stations and hoses in good order / not leaking, and nozzles fitted?
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Lighting control system functioning?
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Spill-control kit(s) in place & fully stocked?
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Line lube jets correctly aligned and no excess and solenoids operational?
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Inks/solvents stored in flameproof cabinet?
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No open containers of grease, oil, solvents and inks etc?
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General area well maintained (clear of litter, spills etc.)?
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No CO2 or compressed Air leaks?
BOTTLE PREPERATION
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All drains clean and free of blockage, including screens?
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Chemicals correctly stored e.g. water treatment, lubricants or flammables?
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General area well maintained (clear of litter, spillage’s etc)?
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No CO2, compressed air or water leaks?
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All hose stations and hoses in good order / not leaking, and nozzles fitted?
LABORATORY/QC TESTING AREAS
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All general waste bins clearly marked, free of recyclable material and in designated position?
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All recycle bins clearly marked, free of contamination and in designated position?
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All drains clean and free of blockage?
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All water taps in good order / not leaking?
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Reagents and chemicals correctly labelled and stored?
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All hazardous materials correctly labelled and stored in a separate, secure cabinet?
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All gas cylinders securely chained in designated area?
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Eye wash facilities available and in working order?
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Is there absorbent material available in the event of a spill?
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No unlabelled and/or open containers?
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No CO2 or compressed Air leaks?
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General area well maintained (clear of litter, spills etc)?
WAREHOUSE
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All general waste bins clearly marked, free of recyclable material and in designated position?
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All recycle bins clearly marked, free of contamination and in designated position?
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All drains clean and free of blockage, including screens?
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Forklift maintenance area well maintained?
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Forklift refuelling area well maintained and with correct signage?
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Lighting control system functioning?
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General area well maintained (clear of litter, spills etc)?
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Repack area well maintained (Free from odour, spillage, rubbish, etc.)?
CHILLED STORAGE
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Is the floor is clean and absent of leaks or spills?
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General area well maintained (clear of litter, etc)?
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Hazchem and other signage displayed, well maintained and current?
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All hazardous substances stored in accordance with regulations?
PLANT ROOMS (BOILER, PASTEURISER, COMPRESSOR ROOMS)
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Spill-control kit(s) in place & fully stocked?
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All drains clean and free of blockage, including screens?
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Chemicals correctly stored e.g. water treatment, lubricants, and flammables?
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No CO2, compressed air or water leaks?
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Boiler testing conducted as required and meeting specifications?
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General area well maintained (clear of litter, spills etc)?
ENGINEERING
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Spill-control kit(s) in place & fully stocked?
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All drains clearly identified and clean, free of blockage including screens?
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Chemicals correctly stored e.g. solvents, lubricants, and flammables?
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All waste bins clearly marked, or in designated position?
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General area well maintained (clear of litter, spills etc)?
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Parts washer lid closed and in good condition?
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All gas cylinders securely chained in designated area?
CHEMICAL STORE
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Are all chemicals placed on bunded pallets or as required (UN/NZ) requirements of classes and UN numbers sorting?
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The floor is absent of leaks or spills?
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General area well maintained (clear of litter, spillage, leaks etc)?
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Safety shower in working order?
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Hazchem and other signage displayed, well maintained and current?
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Safety protective gear in proximity and in good condition?
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Spill-control kit(s) in place & fully stocked?
WASTE COLLECTION AND STORAGE AREA
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General waste bin clearly marked, free of recyclable material and in designated position?
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All recycle bins clearly marked, free of contamination and in designated position?
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Spill control kit(s) and storm-water drain covers in place & fully stocked?
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Storm-water drains clearly identified (e.g. Blue border)?
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All drains clean and free of blockage, including screens?
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Recycle material stock at acceptable level?
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General area well maintained (clear of litter, spills etc)?
WATER TREATMENT
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General waste bin clearly marked, free of recyclable material and in designated position?
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Spill-control kit(s) in place & fully stocked?
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All drains clean and free of blockage, including screens?
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General area well maintained (clear of litter, spills etc)?
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No CO2 or compressed Air leaks?
YARD AND OFFICE AREAS
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Spill control kit(s) and storm-water drain covers in place & fully stocked?
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Storm-water drains clearly identified (e.g. Blue border)?
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All drains clean and free of blockage, including screens?
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No excessive noise?
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No litter?
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Grounds well maintained e.g. gardens, hardstand?
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No noxious weeds or plants?
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No evidence of pest activity?
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Perimeter fencing well maintained?
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Overland flow paths clear and clean?
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No evidence of contaminated runoff from site?
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Correctly stored materials and products e.g. oil drums, glycol?
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Office area and canteen: all recycle bins clearly marked, free of contamination and in designated position?
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No CO2, compressed air or water leaks in Office area and/or canteen?
TRADE WASTE TREATMENT
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Oil trap clean, free from blockage and effective?
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Storm-water drain cover is in place?
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Storm-water drains clearly identified (e.g. Blue border)?
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All drains clean and free of blockage, including screens?
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Bunding surrounding treatment plant undamaged?
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Eye wash basin in working order?
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Signage adequate, well maintained and current?
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General area well maintained (clear of litter, spills, off odours etc)?