Chain and Wire Hoist Inspection

• Audit Title

• Make

• Tonnage

• Client / Site

• Conducted on

  Date

• Audit prepared by

  Select Donald Kempf John Thompson

  • Donald Kempf
  • John Thompson
• Location
  Address

• Location Screenshot

  Media

Task Information

• Service book number

• Purchase order number

• Any delays in gaining access to the site

  Yes

  No

• Access problem

• Time on site

  Date

Job Safety Analysis

• Working at a height

  yes

  no

• Working at heights permit number

• Controls to be used

  Select use the Crow's nest use an EWP forklift and cage access via a ladder other N/A

  • use the Crow's nest
  • use an EWP
  • forklift and cage
  • access via a ladder
  • other
  • N/A

• Harness required?

  yes

  no

• Working on or near live electrical power?

  Yes

  No

• Controls to be used for electrical work

  Select isolate on the Crane as required isolate and lock out isolate at DB and lock out testing live, follow std SOP N/A

  • isolate on the Crane as required
  • isolate and lock out
  • isolate at DB and lock out
  • testing live, follow std SOP
  • N/A

• Traffic and staff in the area?

  yes

  no

• Controls to be used

  Select Advise staff in the work area Place bollards Barricade the area Work conducted outside std hours Use a spotter other

  • Advise staff in the work area
  • Place bollards
  • Barricade the area
  • Work conducted outside std hours
  • Use a spotter
  • other

• Hazardous chemicals.

  Yes

  No

• Controls to be used.

• Loud noise in the work area.

  yes

  no

• Hearing protection to be worn

  Yes

  No

  N/A

• Spare ear plugs should be carried upon you when working aloft.

• Electric Trolley

  Continuous Chan Drive

  Push Pull Trolley

  fixed anchor point

• Any other comments

  yes

  no

• Hoist

Hoist

• Hoist type

  Continuous Chain Block

  Electric Chain Hoist

  Electric Wire Rope Hoist

  Hydraulic Hoist

  Air Hoist

• Hoist Manufacture

• Photo of Hoist

  Media

• Serial Number

• Height of lift

• MRC Maximum Rated Capacity

• Motors / drives

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Air Gap

  Checked No Adjustment made

  Adjustment made

  Adjustment required

  N/A

• Working height limit switches

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Working height limit adjustment

  Select Checked No Adjustment made Adjustment made Adjustment required N/A

  • Checked No Adjustment made
  • Adjustment made
  • Adjustment required
  • N/A

• Transmission noise and or vibration

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Couplings

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Free from any fluid leaks.

  Yes

  No

  N/A

• The Drum is free of any back lash

  Yes

  No

  N/A

• Wire rope condition

  Safe

  At Risk

  N/A

• Wire Rope Guide

  Yes

  No

• Checked No Adjustment made

  Adjustment made

  Adjustment required

  N/A

• Hook and safety catch

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Wire rope anchor point

  Safe

  At Risk

  N/A

• Mountings

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Sheave‘s condition

  Safe

  At Risk

  N/A

• Overall Condition

  Pristine Condition

  Serviceable Condition

  Poor Condition

  Out Of Service

• Hoist Manufacture

• Photo of the Hoist

  Media

• MRC Maximum Rated Capacity

• Working height limit adjustment

  Select Checked No Adjustment made Adjustment made Adjustment required N/A

  • Checked No Adjustment made
  • Adjustment made
  • Adjustment required
  • N/A

• Working height limit switches

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Height of lift

• Serial Number

• Motors / drives

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Drum free of back lash

  Yes

  No

  N/A

• Wire rope condition

  Safe

  At Risk

  N/A

• Air Gap

  Checked No Adjustment made

  Adjustment made

  Adjustment required

  N/A

• Hook and safety catch

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Wire rope anchor point

  Safe

  At Risk

  N/A

• Transmission noise and vibration

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Mountings

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Sheave's condition

  Safe

  At Risk

  N/A

• Overall Condition

  Pristine Condition

  Serviceable Condition

  Poor Condition

  Out Of Service

• Hoist Manufacture

• Serial Number

• Photo of the Hoist.

  Media

• MRC Maximum Rated Capacity

• Height of lift

• Chain condition

  Safe

  At Risk

  N/A

• Air Gap

  Checked No Adjustment made

  Adjustment made

  Adjustment required

  N/A

• Chain Anchor point safe

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Chain bag condition

  Safe

  At Risk

  N/A

• Hook and safety catch

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Gypsy gear condition

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Gypsy gear free from any back lash.

  Yes

  No

  N/A

• Air gap

  Select Checked No Adjustment made Adjustment made Adjustment required N/A

  • Checked No Adjustment made
  • Adjustment made
  • Adjustment required
  • N/A

• Mountings

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Overall Condition

  Pristine Condition

  Serviceable Condition

  Poor Condition

  Out Of Service

• Hoist Manufacture

• Photo of the Hoist

  Media

• MRC Maximum Rated Capacity

• Height of lift

• Serial Number

• Chain condition

  Safe

  At Risk

  N/A

• Chain bag condition

  Safe

  At Risk

  N/A

• Hook and safety catch

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Air Gap

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Gypsy gear condition

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Gypsy gear free from any back lash.

  Yes

  No

  N/A

• Mountings

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Overall Condition

  Pristine Condition

  Serviceable Condition

  Poor Condition

  Out Of Service

• Hoist Manufacture

• Photo of the Hoist

  Media

• MRC Maximum Rated Capacity

• Height of lift

• Serial Number

• Chain condition

  Safe

  At Risk

  N/A

• Hook and safety catch

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Air Gap

  Checked No Adjustment made

  Adjustment made

  Adjustment required

  N/A

• Gypsy gear condition

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Gypsy gear free from any back lash.

  Yes

  No

  N/A

• Chain Anchor point safe

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Mountings

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Overall Condition

  Pristine Condition

  Serviceable Condition

  Poor Condition

  Out Of Service

• Cross Travel Trolley

• Trolley type

  Select Electric Trolley Continuous Chan Drive Push Pull Trolley fixed anchor point

  • Electric Trolley
  • Continuous Chan Drive
  • Push Pull Trolley
  • fixed anchor point

• Anchor point

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Mountings

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Overall visual wear condition

  Pristine Condition

  Serviceable Condition

  Poor Condition

  Out Of Service

• Pic of wheels

  Media

• Anchor point

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Fit to rail

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Buffers

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Mountings

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Overall visual wear condition

  Pristine Condition

  Serviceable Condition

  Poor Condition

  Out Of Service

• Pic of wheels

  Media

• Continuous chain condition

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Gear condition

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Fit to rail

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Buffers

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Anchor point

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Mountings

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Overall visual wear condition

  Pristine Condition

  Serviceable Condition

  Poor Condition

  Out Of Service

• Pic of wheels

  Media

• Motors

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Air gap

  Select Checked No Adjustment made Adjustment made Adjustment required N/A

  • Checked No Adjustment made
  • Adjustment made
  • Adjustment required
  • N/A

• Transmission free from noises and vibrations

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Gearboxes free from oil leaks

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Gears and keyways

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Limit switches and control sensors

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Couplings

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Mountings

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Buffers

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Anchor point

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Overall visual wear condition

  Pristine Condition

  Serviceable Condition

  Poor Condition

  Out Of Service

• Long travel

• Long travel wheels

  Safe

  At Risk

  N/A

• Rail type

  Select Billet rail Train rail Monorail Portal rail Semi Portal rail Fixed point anchor.

  • Billet rail
  • Train rail
  • Monorail
  • Portal rail
  • Semi Portal rail
  • Fixed point anchor.

• welds in sound condition

  Yes

  No

  N/A

• joins suit duty cycle requirements

  Yes

  No

  N/A

• Rail Mushroomed

  Safe

  At Risk

  N/A

• J bolts rigid attached

  Yes

  No

  N/A

• are welds in good condition

  Safe

  At Risk

  N/A

• double nuts fitted

  Yes

  No

  N/A

• flange condition

  Safe

  At Risk

  N/A

• Rail end stops in sound condition

  Yes

  No

  N/A

• runway slot free from dirt

  Safe

  At Risk

  N/A

• runway crossovers

  Safe

  At Risk

  N/A

• Runway end stops

  Safe

  At Risk

  N/A

• Rail end stops in sound condition

  Yes

  No

  N/A

• runway slot free from dirt

  Safe

  At Risk

  N/A

• wear on anchor point

  Safe

  At Risk

  N/A

• Pic of wheels

  Media

• Overall condition of the long travel wheels.

  Safe

  At Risk

  N/A

• Transmission is free from noises and vibrations.

  Safe

  At Risk

  N/A

• Couplings.

  Safe

  At Risk

  N/A

• Gears and keyways.

  Safe

  At Risk

  N/A

• Motors.

  Safe

  At Risk

  N/A

• Air Gap

  Select Checked No Adjustment made Adjustment made Adjustment required N/A

  • Checked No Adjustment made
  • Adjustment made
  • Adjustment required
  • N/A

• All gear boxes free from Oil leaks

  Yes

  No

  N/A

• Mountings

  Safe

  At Risk

  N/A

• Buffers and end stops

  Safe

  At Risk

  N/A

• Limits and speed control sensors

  Safe

  At Risk

  N/A

• Energy supply

  Electric

  Pneumatic

  Hydraulic

  Hand

  N/A

• Air fittings are in a sound condition.

  Yes

  No

  N/A

• Air Supply is dry

  Yes

  No

  N/A

• Air Supply lubricator operational

  Yes

  No

  N/A

• Air pressure is set to the Hoists maximum setting.

  Yes

  No

  N/A

• Air supply volume is adequate for the Hoist

  Yes

  No

  N/A

• Pump condition

  Safe

  At Risk

  N/A

• Pump is free from any oil leaks

  Yes

  No

  N/A

• Hydraulic hoses in good condition

  Yes

  No

  N/A

• Hoses are all held securely.

  Yes

  No

  N/A

• Hydraulic oil level.

  Safe

  At Risk

  N/A

• Hydraulic oil level at highest stowed level.

  Safe

  At Risk

  N/A

• Hydraulic oil is clear and free of metal flake

  Yes

  No

  N/A

• Hydraulic filter condition

  Safe

  At Risk

  N/A

• Date the filter was last replaced

  Date

• Control box condition

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Control box

  Media

• Contactors

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Pendant / Radio TX unit

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Isolators

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Isolator signage

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Live rail signage present

  Yes

  No

  N/A

• Energy Supply system

  Select Bus bar system Reeled cable system Catenary system Double ring system hydraulic

  • Bus bar system
  • Reeled cable system
  • Catenary system
  • Double ring system
  • hydraulic

• Hard drawn wire wear

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Double ring wear

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Cable condition

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Tow arm

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• trolley condition

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Cable condition

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Cable condition

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• tension and reaction time

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• cable tray area clean

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Pic of collector heads and bus bar

  Media

• Collector Arms

  Safe

  At Risk

  N/A

• Bus bar Signage

  Yes

  No

  N/A

Suitable for continued safe use.

• Year of manufacture OR the year of the last major inspection

• Hoist is over 10 years old?

  yes

  no

• Has the hoist had a major inspection

  Yes

  No

• Is the Hoist in a suitable condition for continued safe operation for the next 12 weeks

  Yes

  No

  N/A

• Has a service schedule for the major inspection been arranged

  Yes

  No

  N/A

• Please note the working life of a crane is as per the manufacturer specifications or a maximum of 10 years of service. Whichever is the lesser

• Is the crane fitted with a load usage monitoring device?

  Yes

  No

  N/A

• Is the crane operating within it's designed duty cycle

  Yes

  No

  N/A

• The Current Australian Standards require the monitoring of the duty cycle of the crane, calculated against the loads it has carried. This device is available as an aftermarket install.

• Is the crane structure over 25 years' old

  yes

  no

• Has the Crane Structure had a Major 25 year Inspection

  Yes

  No

• Is the Crane Structure in Sound Condition?

  Yes

  No

  N/A

• A Crane has a structural Service life of 25 years maximum. After this period the Crane must be removed from service and full dismantled, internally inspected and repaired and modified to comply with the latest Australian standards or just scrapped.

• 7.4 ASSESSMENT FOR SUITABILITY FOR CONTINUED SAFE USE
  7.4.1 Assessment for continued safe operation
  Cranes that have reached the end of their design life shall be assessed to ensure their suitability for continued use. Where the design life is unknown, this assessment should be carried out at 10-year intervals for the mechanical components and at 25-year intervals for the structure.
  The assessment shall also be undertaken where maintenance records indicate repeated failures of any critical component or where the crane has been subjected to an overload greater than 10% of the safe working load for either or both the structure and hoist.
  
  
  Persons carrying out such an assessment should be supervised by a professional engineer.
  
  NOTES.
  
  
  1. A cranes design life may not be the same as its actual life and depends on such factors as its classification, usage, and its operating environment.
  2. Devices are available to record the actual usage of a crane to enable assessment of its remaining design life. Guidance on such devices is given in ISO 12452, 1.
  3. Appendix 1 provides guidance on items that may be included in such an assessment.
  As part of the assessment, a major inspection of the crane may be necessary (see Clause 7.3.4).
  

Structure

• The Beam is free from any signs of structural deformation?

  Yes

  No

  N/A

• is the crane suitable to be returned into continued service

  Safe

  At Risk

  N/A

• Locked out and removed from service

• All structural bolts are tight and corrosion free?

  Yes

  No

  N/A

• All mating flanges are free from corrosion and movement.

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Protective coatings are in a sound and serviceable condition?

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

• Building structure in sound condition

  Yes

  No

  N/A

• All foundations are in a good condition?

  Select inspected safe adjustment required Repairs required Repairs completed URGENT REPAIRS N/A

  • inspected safe
  • adjustment required
  • Repairs required
  • Repairs completed
  • URGENT REPAIRS
  • N/A

General items

• Signage

  Safe

  At Risk

  N/A

• Compass signage

  Safe

  At Risk

  N/A

• Crow's nest / service access

  Safe

  At Risk

  N/A

• Any comments

• Any sketch that may help?

  Drawing

• Inspection technician to sign. All work has been done to comply with the relevant Australian Standards.

  Sign

• Next routine inspection and service due.

  Date

• Time off site

  Date

• Pic of the Attendance / Service book.

  Media

• Customer to sign

  Sign