Chrysler Assy 5S Audit - Downstairs

Standardized Work Instructions (SWI): Look at mods/alerts, verify form filled out correctly, all signatures present

Ergonomics: Confirm that any recent changes to the work area have been subject to an ergonomic evaluation.

Storage Locations Identified: All moveable items have a clearly identified home and signage/shadow boxing is in good condition.

Painted Surfaces: Confirm that all painted surfaces in area are clean and paint is in good condition.

Racks / Bins / Cabinets / Fridges: ALL cabinets, racks, bins, fridges - clean & good appearance. Tops of fridges and cabinets are clear. Even if only one is no good, you must mark as X

Labels / Kanbans tags & Sequence Labels: ALL Labels, Kanbans & Sequence Labels, - clean & appearance. Even if only one is no good, you must mark as X

Parts over flow condition: Verify min/max standards. Is there adherence? No overflow of WIP racks.

Part Overflow Condition: Bins/tray removal process identified & utilized. No excess of empty bins.

Part Overflow Condition: Verify no parts or components on floor at anytime

Tooling, Fixtures & Equipment: Verify all tooling, fixtures & equipment is clean, Handling Damage padding - good condition, tools appear to operate properly

Computers /Printers/Scanners: Computer, printers, scanners are clean, appear to be operating properly

FANS: ALL FANS in area - clean, NO dust or debris on blades or grill - SAFETY Issue

Quality Assurance Tools: Verify ANDONS - identified /labeled, ask a TM what they would do if they need help

Quality Assurance Tools: Verify all TM's, are wearing mutilation protection per SWI: ring, watch & belt covers, no silicone bracelets allowed

Quality Assurance Tools: Verify repair area identified with standard sign, ask to see SWI - confirm procedure is in place

Work Station Layout & Set-up: If there are any items of the floor, this item MUST be marked as X

Work Station Layout & Setup: Verify standard waste stream in place - 1 garbage, 1 paper, 1 plastic & bottles & 1 compost. ALL clean appearance, not overflowing

Lighting: Verify all bulbs working, looks clean

Electrical Panels: Verify properly secured, not broken. Must have 3' clearance

Fire Safety: Emergency exit route standard sign posted, verify routes are not blocked and exit doors are latched and identified.

Fire Safety: Verify area has fire extinguisher, mounted correctly on bracket, has tag, tag shows last months audit

Fire Safety: Verify only flammable/combustible items in cabinet, binders, rags, jackets etc NOT ALLOWED in fire cabinet

Fire Safety: Red clipboard, is it posted in visible area, attendance sheet present & current

PPE: All TM's wearing proper PPE: glasses with side shields, safety shoes, safety vest, ear plugs, as per area standards/SWI.

PPE: Is there storage area for extra PPE & Mutilation protection for easy access? Is storage identified?

First Aid Kit: Verify first aid kit contents & supply list - all items

Pit Area: Confirm area is clean and organized.

Energy Consuming Devices: Verify that all energy consuming devices (fans, compressed air, lighting, etc) are identified at work station and turned off in not in use.

Training Plan: Verify training matrix is available and current

Visual Aids: Boundary samples, defect samples and communication boards are available in work area, good appearance. Controlled forms identified in footer, dated and correct rev#

5S in 5 Minutes Documents: Entry form - current & good appearance. Layout - current & good appearance. Verify past 2 weeks audits - completed

5S in 5 Minutes Documents: Verify X's from audits listed on I&A sheet, target dates & responsibilities applied, items being closed in timely manner.

Kanban handling : Are Kanban to standard? Look at some racks or totes. Are the Kanbans in the correct location ? Are they in good condition?

Kanban handling: Verify Kanban pick-up and drop off areas are identified with standard sign and drop off area is shadow boxed.

Pre-shift Check Sheet: Verify most current check sheet - completed correctly, dated & signed

ADP Hand Scanner: Verify ADP handscanner, is clean, appears to be operating properly

Quality Indicators: Verify Quality tracking is current to date

Walkway next to Kanban warehouse: Check areas for cleanliness, condition of painted surfaces, lighting or any other 5S concerns.

ILVS Flooring: Verify that plywood flooring is in good condition and that flooring in all areas is clean.

Red Tag Area: Confirm that Red Tag area contains no garbage, aged, or other items that do not belong.

TOUR READY: If there are any 'NO's on this audit, this item MUST be marked as 'NO'. NO coats, bags, purses in work area