Title Page
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Condition of machine
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Serial Number
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Model
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SMU
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Conducted on
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Work order number
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Customer
Prepare machine for inspection
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Conduct 5x5 or Good to Go. Fit inspection details tag.
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Does the machine need fuel prior to testing?
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Does the machine need to be washed?
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Check all fluid & oil levels from monitor if applicable.
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Test run machine to check brakes, transmission, steering, implements, ride control.
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Perform walk around inspection to ensure area is safe to start work.
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Check SIS for any open service letters.
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Download machine fault codes.
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Are Product Link, VIMS, & ECM flash files current with what is published in SIS?
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Is Product Link working correctly?
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Observe engine exhaust colours & listen for unusual noises.
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Does the heater get hot & the A/C cold?
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Test all switches & functions
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Test auto lube function. Does the pump work?
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Does the grease reservoir need filling?
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If fitted, does the secondary steering function?
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If fitted, do the emergency stop button\s function correctly?
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If fitted, does the battery isolator function correctly?
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Isolate, lock out & tag out or fit 'live testing tag' if other technicians also working on machine.
Lower level inspection
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Are there any obvious leaks on the ground?
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Tyres and rims
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Final drives
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Park & service brakes, control valves
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Front, Center, Rear Differentials & wheel spindles
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All drive shafts
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Torque converter, transmission & transfer gear
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Engine Oil Pan
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Front Suspension Cylinders
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Front suspension A-frame
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Machine Frame/Chassis
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Rear Suspension Cylinder
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Check all joints receiving grease
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Are hood/bonnet seals serviceable?
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Center support bearing
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Upper & Lower hitch pins/bores
Middle Level Inspection
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Steps, Ladders, Platforms & Handrails
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Check cabin mounts
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Hood, cabinet doors, side panels
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Battery & Cables
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Hydraulic Pump Compartment
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Engine & transmission mounts
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Upper & lower transfer gear mounts
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Steering Cylinders, Linkages, Valves, HMU
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Oscillating hitch
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Hoist/Implement Cylinders & Control Valves
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Body Panel condition
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Inspect Adblue system
Upper-Level Inspection
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Radiator, Aftercooler, Oil Cooler & Condenser fins, mounts, hoses
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Inspect all reservoir filler caps
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Electric starting motor
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Brake pump & ATAAC fan pump
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Cylinder Head & Valve Cover
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Cooling Fan, Fan Guard & Shroud
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JW Water Pump
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Engine wiring harness
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Pulleys, Belts, Compressor Clutch & Alternator
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Fuel Lines, Fuel Pump & Fuel Filter Base
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Exhaust Manifold
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Turbocharger
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Pre-cleaner & Air Cleaner
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Hydraulic tank & fuel tank
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Transmission, brake, & engine oil coolers
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ATAAC & inlet manifold lines
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ATAAC fan motor, fan, fan guard, & shroud
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Cab Exterior
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Cab Interior
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Any cracked/missing windows or mirrors?
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Seat condition & seatbelts in date?
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Any interior panels or screws missing?
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Ignition and Isolator keys supplied with machine?
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Pedal rubbers condition
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Correct and legible user manual supplied? Is it permanently attached?
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Plant Risk Assessment conducted in last 12 months in cabin?
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Are guardrails damage free and fitted securely?
Implement/Attachment Inspection
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Tailgate, cylinders and linkage pins
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Ejector cylinder & cylinder mounts
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Ejector body & ejector blade
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Pitch Rollers (Ejector Truck)
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Yaw Rollers (Ejector Truck)
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Floor Rollers (Ejector Truck)
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Lift arm attachment to frame
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Bucket tilt cylinder & linkages
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G E T wear plates & mounting hardware condition
Final Inspection
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Is a suitable fire extinguisher fitted, serviceable, and tested within 6 months?
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If fitted, is the fire suppression system charged?
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Condition of paint
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Are all safety decals fitted and legible
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Is the machine due for a service?
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Are the UHF and AM/FM radios serviceable?
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Are all CAT stickers/badges legible?
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General info/comments.
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Inspector Signature