CMC 5S Audit

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

• Machine/Area Audited

Level 1 - Sort

• Appropriate levels of PPE are present in the work cell and are being used by operators

  Yes

  No

  N/A

• Only tables, machines, equipment, chairs, tools, & tool boxes that are actively used to perform work tasks are present.

  Yes

  No

  N/A

• Area is free of excessive parts? (Workstation, Line, Machine)

  Yes

  No

  N/A

• Work instructions, procedures, & visual aids are present. Unauthorized instructions are not present (outdated paperwork, drawings, etc.)

  Yes

  No

  N/A

• Work station, floor, and shelves are free of debris & trash

  Yes

  No

  N/A

• Are there an acceptable level of personal items?

  Yes

  No

  N/A

• All scrap, rework, & trash are clearly identified in their respective containment areas.

  Yes

  No

  N/A

• Aisle ways are unobstructed?

  Yes

  No

  N/A

Level 2 - Set

• Are fire extinguishers and E-Stops properly identified and accessible in case of an emergency?

  Yes

  No

  N/A

• Shelves, racks, trays, baskets, and fixtures are sorted and identified.

  Yes

  No

  N/A

• Chemicals are properly identified?

  Yes

  No

  N/A

• There are places allocated for scrap, kitted parts, cleaning equipment, and finished orders?

  Yes

  No

  N/A

• Are tools on a shadow boards or footprinted/labeled in tool box.

  Yes

  No

  N/A

• Are part containers labeled with part number and name?

  Yes

  No

  N/A

• Foot printing and labels clearly indicate the location for carts, finished goods, WIP, etc.?

  Yes

  No

  N/A

• Electrical wires and cords are organized and neatly routed?

  Yes

  No

  N/A

Level 3 - Sustain

• Standards & Procedures are visible for maintaining a clean workstation.

  Yes

  No

  N/A

• Floors & Work Surfaces are kept clean & attractive. Labels and foot printing are easy to read.

  Yes

  No

  N/A

• Evidence suggest that work area documents are utilized daily to improve work methods, (I.E. - Standard work, Test Specs, PM, etc.)

  Yes

  No

  N/A

• Cell containers are identified properly.

  Yes

  No

  N/A

• Safety documentation available for LOTO, light curtain checks, E-Stop Checks, etc. Do critical operations have outlined steps to identify abnormalities.

  Yes

  No

  N/A

Level 4 - Simplify

• Tools and Equipment are regularly evaluated for peak performance and waste reduction. Improvement ideas are documented.

  Yes

  No

  N/A

• Parts containers & transport methods are continually evaluated for waste reductions.

  Yes

  No

  N/A

Level 5 - Standardize

• All equipment is scheduled and documented according to TPM program for cleanliness and operation excellence.

  Yes

  No

  N/A

• There is documentation in the area showing that all employees have been trained and certified in the methodology of 5S.

  Yes

  No

  N/A

• 5S's best practices are shared visually and descriptively with other cells & departments.

  Yes

  No

  N/A