Coiled Tubing Initial Rig-up Inspection Checklist - BCFC

Audit Details

• Business Unit

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• Asset

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• Function

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• Work Group

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• Spread

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• Conducted on

  Date

• Prepared by

• Location

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Coiled Tubing Initial Rig-up Inspection Checklist

Reel Trailer / Coil Cab

• Are walkways / steps secured, free of obstructions?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• All machinery and rotating equipment have adequate covers, hoods, doors or guards secured in place or locked in service as required?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Is the emergency stop in the coil cab functioning?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Is the reel emergency brake functioning?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Are BOPE controls labeled properly, in appropriate position, and guarded from accidental operation?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Have the weight indicators, and pressure gauges been calibrated and inspected in the last 30 days?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Inspection date:

• Are the guy wire come‐a‐longs in good working condition, and load rated?

  Yes

  No

  N/A

• Note defciencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

Wellhead Configuration

• Do all manual valves on stack and casing valves operate smoothly?

  Yes

  No

  N/A

• Note deficiencies:

  Yes

  No

  N/A

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Are turns labeled on manual gate valves?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Has all iron, BOPE components, and risers been inspected and banded within the last year?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Have all BOPE components been function and hydro tested per Well Control Manual SOP?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

Crane, Forklift, Lifting, and Rigging

• Does crane provider have all certifications for winches, fast line, load line, and rigging?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Does the crane operator, and rigger have the appropriate and current certifications?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Has a lift plan been completed?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Is there a load chart, and hand signal chart posted on all lifting equipment?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

Flowback Equipment

• Does flowback provider have pressure test charts, and certifications for iron, valves, manifolds, and plug catcher?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Are all iron restraints installed, anchored correctly, and not used for lifting?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Are the flowback iron restraints properly installed with current inspections, and with legible inspection tags on the restraints performed within the last year?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Flow iron racks designed in a manner to minimize pinch points and to prevent flow iron from free falling?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Is all iron certified and banded appropriately and current to within the past year?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

Fluid Pumps, Hoses, Hammer Unions, and Cam‐Locks

• Have all fluid pump Pressure Relief Valves (Popoffs) been tested with current certifications?<br>

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Is the fluid pump over pressure kick out functioning?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Are all transfer pumps and hoses free of leaks and secured with R pins or straps?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Are all hammer union lugs free of burs, shards, and within measurement tolerance?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

Environmental / Process Safety

• Is there a current chemical inventory on location?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Do all the vendors have the appropriate SDS on location for all chemicals used on location?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Do all tanks have unused ports capped off?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Are pressured lines routed from under trucks?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

General Location and Housing

• Are work area barriers in place, with designated entry points?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Is there an electrical load distribution panel installed between housing and generators?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Are emergency muster areas communicated to personnel on location?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Is there an Emergency Action Plan posted with current location details?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Is there a fully stocked First Aid, and Bloodborne Pathogens Kit on location?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Do all personnel have current L48, Eagleford Orientation, HMW and SLS?

  Yes

  No

  N/A

• Note deficiencies:

  Yes

  No

  N/A

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Has the H2S detection system been tested, alarm sounds and warnings communicated to personnel on location?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Do all fire extinguishers have current monthly and annual inspections?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Is all required equipment properly grounded, and OHM reading record posted?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Does the location have sufficient lighting with minimal dark spots?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated

• Are hand tools in good working condition and used correctly with no homemade tools?

  Yes

  No

  N/A

• Note deficiencies:

• Corrected on site or elevated?

  Corrected on site

  Elevated