Cone Crusher Commissioning Form

• Commissioning Date

  Date

• Machine Model

  V2050 VSI / 1300X

  1300 Maxtrak

  C-1550

  Other

• Machine Model (If not listed in previous question)

• Machine Serial Number

  PID13MXTJOML22328

  TRXV2050TOME89054

  TRX1551SCOML73074

  Other

• Machine Serial Number (If not listed in previous question)

• Machine commissioning for (Name)

• Machine commissioned by (Terex Representative)

• Location

• Hour Meter Reading at Inspection (Hours)

• Application

  Quarry

  Recycling

  Other

• Feeding from

  Excavator

  Other Plant/Screen

• Feeding to

  Stockpile

  Screen

  Other

• Rock type

• Cone Zero Set

  Yes

  No

  N/A

• Cone Wear Rate (mm)

• Cone Set Gap

• Mode Cone Set In

  Max Set

  Auto Set

• Terex Life Saving Behaviours
  http://intranet.terex.com/en/hse/Lifesaving%20Behaviors/Safety%20Poster%20English.pdf

• Walk around machine and ensure there is ample room to fold out

  Yes

  No

  N/A

• Ensure any parts removed for transport are refitted, and any transport brackets etc. removed

  Yes

  No

  N/A

• Explain the need for the Customer to read and understand the operation manual

  Yes

  No

  N/A

• List the location of every e/stop including the engine kill button on the remote control

  Yes

  No

  N/A

• Point out and explain the safety warning stickers

  Yes

  No

  N/A

• Explain each and every guard and the nip point it is covering and why they should not be removed

  Yes

  No

  N/A

• Explain the purpose of the guard on the crusher inlet and why it should be down when the crusher is in operation

  Yes

  No

  N/A

• Explain why you should never enter the crushing chamber until all safety procedures are in place (Demonstrate)

  Yes

  No

  N/A

• Explain the use of the battery isolator

  Yes

  No

  N/A

• Explain the danger of high pressure oil

  Yes

  No

  N/A

• Explain and demonstrate lockout procedure

  Yes

  No

  N/A

• Explain the tracking operation and requirement for banks man

  Yes

  No

  N/A

Pre-Start

• Has there been any damage that you are not aware of / Transport / shipping damage?

  YES - PLEASE STATE IN NOTES

  NO

• Explain to the customer the reasons to do a pre-start every time and that they should have their own pre-check sheet to follow

  Yes

  No

  N/A

• Ensuring all guards are fitted

  Yes

  No

  N/A

• Identify wear components

  Yes

  No

  N/A

• To check that there are no loose parts or leaks

  Yes

  No

  N/A

• Show Maintenance schedules<br>

  Yes

  No

  N/A

• That all lubricants and oils are at specified levels<br>

  Yes

  No

  N/A

• Explain to the customer the benefit to keeping a log book with the machine so they can record

  Yes

  No

  N/A

• Hours run

  Yes

  No

  N/A

• What you are feeding in<br>

  Yes

  No

  N/A

• Closed side setting<br>

  Yes

  No

  N/A

• Maintenance issues<br>

  Yes

  No

  N/A

• Running records (engine load)<br>

  Yes

  No

  N/A

• Location

  Yes

  No

  N/A

• What you are feeding out<br>

  Yes

  No

  N/A

• Damage

  Yes

  No

  N/A

• Condition of wear parts (skirts etc.)<br>

  Yes

  No

  N/A

• Running records (Temperatures)<br>

  Yes

  No

  N/A

• Point out to the customer all emergency stops around the machine

  Yes

  No

  N/A

• Identify to the customer the Hydraulic components and their purpose around the plant

  Yes

  No

  N/A

• Identify to the customer the daily oil level checks<br>

  Yes

  No

  N/A

• Diesel level and filler<br>

  Yes

  No

  N/A

• Engine coolant level and type used<br>

  Yes

  No

  N/A

• Feeder G/Box oil level and type used<br>

  Yes

  No

  N/A

• Greasing points around the machine<br>

  Yes

  No

  N/A

• Engine oil level and type used<br>

  Yes

  No

  N/A

• Hydraulic oil level and type used

  Yes

  No

  N/A

• Urea level and where to fill

  Yes

  No

  N/A

• Track G/Box level and type used (not expected to be a daily check)

  Yes

  No

  N/A

Navigating around the screens

• Demonstrate and explain how to navigate around the screens

  Yes

  No

  N/A

• Demonstrate and explain the engine, screen etc.

  Yes

  No

  N/A

• Demonstrate and explain the alarm screen and what to expect, how to find the history

  Yes

  No

  N/A

• Demonstrate and explain the set-up screen

  Yes

  No

  N/A

Maintenance

• Explain the importance of having a structured maintenance procedure and the benefits

  Yes

  No

  N/A

• Point out the position for locking off the machine and how and when to lock out and tag out

  Yes

  No

  N/A

• Show the customer that there is a detailed maintenance schedule in the operations manual, for daily checks through to 2000 hours

  Yes

  No

  N/A

Point out to customers locations of all:

• Engine oil, fuel filters and separators and how to change

  Yes

  No

  N/A

• Hydraulic high pressure filters, return filters and suction filters, and how to change

  Yes

  No

  N/A

• Lube oil filters, levels, fill point

  Yes

  No

  N/A

• Hydraulic cone panel filters

  Yes

  No

  N/A

• Tank breathers<br>

  Yes

  No

  N/A

• Drain points<br>

  Yes

  No

  N/A

• Explain to the customer how to align product and feeder belts using adjusters and return rollers

  Yes

  No

  N/A

• Explain to the customer how to check the drive coupling

  Yes

  No

  N/A

• Explain to the customer how to tension the tracks

  Yes

  No

  N/A

• Point out and explain the components of the cone lube oil system including the lube tank, heat exchanger, countershaft and main lube feed points the flow meter, cooling fan, coolant taps on the engine and what they are likely to see on screen when running .<br>

  Yes

  No

  N/A

• Explain to the customer how raise and lower the cone and how they adjust the closed side setting

  Yes

  No

  N/A

• Point out the ECM and the importance of this being disconnected when welding

  Yes

  No

  N/A

• Explain and demonstrate r the cone Hydraulic panel and what they would expect to see<br>

  Yes

  No

  N/A

• Demonstrate re-charge pressure<br>

  Yes

  No

  N/A

• Explain the wedge ring pressure – ( Dumpy jack circuit ) and what they are likely to see, recharge etc.<br>

  Yes

  No

  N/A

• Explain the wedge lock circuit and what they are likely to see when raising and lowering the cone and whilst crushing

  Yes

  No

  N/A

• Explain the importance of calibrating the cone zero every day<br>

  Yes

  No

  N/A

• Explain how to carry out a liner change, Use supporting material if necessary<br>

  Yes

  No

  N/A

• Explain the tramp system on the cone<br>

  Yes

  No

  N/A

• Explain how to test the metal detector

  Yes

  No

  N/A

• Explain the importance of checking charge pressure every 250 hours

  Yes

  No

  N/A

• Explain and demonstrate if necessary how to carry an out of round check

  Yes

  No

  N/A

• On an RS Model demonstrate how to lower the screen assembly, change meshes and re-tension and raise back into a working position

  Yes

  No

  N/A

Selecting a Site (position)

• Explain the need to select / prepare a firm / stable level site

  Yes

  No

  N/A

• Will cause uneven and premature wear of parts etc.

  Yes

  No

  N/A

Tracking into position

• Explain and demonstrate how to select tracking, ensuring they are aware that they have to lower the conveyor and why, how to track and manoeuvre slow and fast with the umbilical and remote control

  Yes

  No

  N/A

Folding out

• Demonstrate how to raise and lower the belt feeder and pre-screen

  Yes

  No

  N/A

• On an SR Models how to fold out the individual components

  Yes

  No

  N/A

Setting up

• Explain and demonstrate how to set the feed box level sensor

  Yes

  No

  N/A

Starting and running the machine

• Explain and demonstrate how to start the machine in manual and auto mode, explaining the sequence, the engine rpm, speeds and pressure on screen that would be expected

  Yes

  No

  N/A

• Demonstrate and explain feeder control

  Yes

  No

  N/A

• Explain the feeder inhibits function (the feed box level sensor), demonstrate this in operation

  Yes

  No

  N/A

• Demonstrate and explain the metal detector. Highlight the importance of the metal detector being calibrated

  Yes

  No

  N/A

• Demonstrate and explain the dust suppression system

  Yes

  No

  N/A

Shutting down the machine

• Demonstrate and explain shutting down the machine, in manual, in auto, again what to look for and what to listen for

  Yes

  No

  N/A

Applications

• Explain the things they are likely to see with different materials

  Yes

  No

  N/A

• Wet sticky material ( clay)

  Yes

  No

  N/A

• High fines content

  Yes

  No

  N/A

• Explain the benefit of choke feeding the jaw

  Yes

  No

  N/A

• Explain the need to keep the feed in central and a steady flow

  Yes

  No

  N/A

Summary

• Ensure the customer is happy with the procedure of how to fold down and prep for transport

  Yes

  No

  N/A

• Show the customer how to use the spare parts manual

  Yes

  No

  N/A

• Is the Operation Manual available with the machine, correct language and model? PLEASE TAKE A PHOTO OF THE OPERATIONS MANUAL.

  Yes

  No

• *MACHINE MUST NOT BE HANDED OVER UNLESS THE SPECIFIC OPERATIONS MANUAL IS ALONG WITH THE MACHINE AND A PICTURE TAKEN.*

• Show the customer the contents of the operations manual and explain his need to read and understand

  Yes

  No

  N/A

• Explain the tool box contents

  Yes

  No

  N/A

• Is there a dog lead fitted to the machine?

  Yes

  No

• *MACHINE MUST NOT BE HANDED OVER WITHOUT A DOG LEAD FITTED AND A PICTURE TAKEN*

• Were there any quality issues which affected your ability to commission your machine at the customers site?

  YES - PLEASE STATE IN NOTES

  NO

• Please ensure that any quality issues identified have been resolved and escalated if required to the relevant persons/departments

• Handover carried out by (Terex Representative)

  Sign

• Handover received by (Customer/Machine User)

  Sign