Crane Inspection - Third party inspection

• Client / Site

• Conducted on

  Date

• Prepared by

  Select
• Location
  Address

CRANE INFORMATION

• Crane identification number

• Time on site

  Date

• Job number

• Hour meter

  Yes

  No

• brand of counter

  Select Kone / Swf / Verlinde Abus Timer Stahl Dwp calculation Verbal

  • Kone / Swf / Verlinde
  • Abus
  • Timer
  • Stahl
  • Dwp calculation
  • Verbal

• SWP Safe working period

• Hours / Run time number of hours hoist has been running for

• BR SWP this is the amount of brake left before required inspection. (in percentage counting from 100 to 0 )

• hours on controller

• hours on timer

  Yes

  No

  N/A

• hours on timer

  Yes

  No

  N/A

• calculation Required

• calculation required

• Date of Manufacture

• Photo of the Crane

  Media

• Maximum Rated Capacity Working Load Limit

• Type of equipment

  Crane

  Jib hoist

  Monorail

  light rail system

  Chain hoist

• Branding of crane

  Select

• duty cycle of crane / hoist

• log books sighted

  Yes

  No

  N/A

HOIST

• hoist

• Hoist

  Electric Chain Hoist

  Electric Wire Rope Hoist

  Hydraulic Hoist

  Air Hoist

• Hoist Manufacturer

• Serial Number

• Photo of hoist

  Media

• Maximum rated capacity

• Height of lift

• Load Chain

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Chain Guide

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Chain anchor point

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Chain bag condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Hook and safety catch

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Sprocket condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Motors and Brakes

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Air gap

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Mountings

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Overall Condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Wire Rope condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Wire Rope Guide condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Wire rope drum is free from any backlash play.

  Yes

  No

  N/A

• Hook and safety catch

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Wire Rope Anchor

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Sheave radius and condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Working height limit switches

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Working height limit switch Adjustment

  Select Checked upper and lower working height motion limits, all OK adjustment made adjustment required repairs made repairs required

  • Checked upper and lower working height motion limits, all OK
  • adjustment made
  • adjustment required
  • repairs made
  • repairs required

• Hoist motors

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Air gap

  Select No adjustment required Adjustment made adjustment required repair required repair made other

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repair required
  • repair made
  • other

• Couplings

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Gear box Oil leaks

  Yes

  No

  N/A

• Transmission noise and vibration

  Yes

  No

  N/A

• Mountings

  Safe

  At Risk

  N/A

• Hoist Manufacture

• Photo of Hoist

  Media

• Serial Number

• Height of lift

• MRC Maximum Rated Capacity

• Motors / drives

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Working height limit switches

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Working height limit adjustment

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Transmission noise and or vibration

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Couplings

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Free from any fluid leaks.

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Overload pressure set correctly.

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• The Drum is free of any back lash

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Wire rope condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Wire Rope Guide

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Hook and safety catch

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Wire rope anchor point

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Mountings

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Sheaves condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Overall Condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• hoist manufacturer

• Photo of the hoist

  Media

• MRC Maximum rated capacity

• Height of Lift

• Serial Number

• Chain Condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Chain Bag Condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Chain Guide

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Hook and Safety catch conditon

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Sprocket Condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Mountings

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Overall Condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a
CROSS TRAVEL

• cross travel wheels

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• cross travel anti derailment

  Yes

  No

  N/A

• Cross travel Motors and brakes

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• gears and keyways

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• couplings

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• transmission noises and vibrations

  Yes

  No

  N/A

• Air gaps

  Select No adjustment required Adjustment made adjustment required repair required repair made other

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repair required
  • repair made
  • other

• Gear box is free from Oil leaks

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Cross travel buffers

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Mountings

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Cross travel Limit switches and control sensors

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

LONG TRAVEL

• Long travel wheels

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Overall Wear condition.10=good.1=bad

• Transmission noises and vibrations

  Yes

  No

  N/A

• Couplings

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Gears and keyways

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• anti derailment

  Yes

  No

  N/A

• Motors and brakes

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Air gap

  No adjustment required

  Adjustment made

  adjustment required

  repairs made

  repair required

• All gear boxes free of Oil leaks

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Mountings

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Long travel buffers

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Limit switches and control sensors

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

ELECTRICAL

• electrical enclosures and wiring support systems

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• hoist overloading system/ hoist weight controller

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Collectors

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Busbar

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Control panel condition

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Control panel

  Media

• Contactors and control electrics

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Cables and catenary

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Tow arm and trolleys

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Pendant / radio TX

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Isolators

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Isolator signage

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

Structure

• runway (lt)

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• bridge runway (ct)

  Safe

  At Risk

  N/A

• Bridge / Girder

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• end carriages

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• jib / column

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• end stops / buffers

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• joints / connections

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• bolt and pin connections

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• brackets

  Select Good serviceable minor defects larger defects/ urgent repairs out of service / requires tag out n/a

  • Good
  • serviceable
  • minor defects
  • larger defects/ urgent repairs
  • out of service / requires tag out
  • n/a

• Year of Manufacture / last 10 year inspection was completed

• Hoist is over 10 years old

  Yes

  No

• Has a continued safe operation inspection been completed

  Yes

  No

  N/A

• the following is an extract from the Australian Standards. 1418. This crane is now outside of the Australian standards and should be tagged out until remedial action can be performed that meets the below standard 7.4 ASSESSMENT FOR SUITABILITY FOR CONTINUED SAFE USE 7.4.1 Assessment for continued safe operation Cranes that have reached the end of their design life shall be assessed to ensure their suitability for continued use. Where the design life is unknown, this assessment should be carried out at 10-year intervals for the mechanical components and at 25-year intervals for the structure. The assessment shall also be undertaken where maintenance records indicate repeated failures of any critical component or where the crane has been subjected to an overload greater than 10% of the safe working load for either or both the structure and hoist.

• Is the Crane structure over 25 years old.

  Yes

  No

• Has a 25 year inspection been completed

  Yes

  No

  N/A

• A Crane Gantry has a maximum of 25 year life span. After this time period the crane must be removed from service and be fully dismantled and internally inspected, all worn items wear items and fatigue points are to be replaced, repaired or modified to meet the latest edition of the Australian Standards covering that type of crane or just sold as scrap steel. This CRANE HAS BEEN TAGGED OUT and must not be used until remedial works have been completed. 7.4 ASSESSMENT FOR SUITABILITY FOR CONTINUED SAFE USE 7.4.1 Assessment for continued safe operation Cranes that have reached the end of their design life shall be assessed to ensure their suitability for continued use. Where the design life is unknown, this assessment should be carried out at 10-year intervals for the mechanical components and at 25-year intervals for the structure.

• Please note that the working life of a Crane is a Maximum of 10 years from the date of first service, regardless of the frequency of use.

• does the crane fulfill the requirements of cl7.3.5 as 2550 (major inspections)

  Yes

  No

  N/A

• Yes

  No

  N/A

GENERAL ITEMS

• Signage general

  Yes

  No

  N/A

• does the crane fulfill the requirements of cl 7.3.2 (Pre operational inspections) does the crane work without fault

  Yes

  No

  N/A

• does the crane fulfill the requirements of cl 7.3.3 ( Routine inspections ) is the crane serviced correctly and to the determined duty cycle signage provided.

  Yes

  No

  N/A

• Crows nest / service access

  Yes

  No

  N/A

• Access ladder condition

  Yes

  No

  N/A

• Inspection technician to sign. All work has been done to comply with the relevant Australian Standards.

  Sign

• Time off site

  Date

• Select date

  Date

• Customer to sign

  Sign