Crew Protection Retrofit Program

Document Number: CPRP-QA001

• Conducted on

  Date

• Client / Site

• Prepared by

• Location
  Address

Vehicle Details

• Brigade Name:

• Registration Number:

• DMO Workshop:

• DMO Installers:

1 - Cabin Curtains

• 1.1.a - Front Curtain - Deploy front curtain and check full coverage over front windscreen - check cutain coverage from inside and outside

  Yes

  No

  N/A

• 1.1.b - Front Curtain - Check mounting points and velcro straps are firm

  Yes

  No

  N/A

• 1.2.b - Front Curtain - Check mounting points and velcro straps are firm

  Yes

  No

  N/A

• 1.3.a - Rear Passenger and Driver’s Side ¼ Curtains - Deploy front curtains & check full coverage over windows

  Yes

  No

  N/A

• 1.3.b - Rear Passenger and Driver’s Side ¼ Curtains - Check mounting points and velcro straps are firm

  Yes

  No

  N/A

• 1.4 - All Velcro secured to cabin trim with flanged rivets and large washer (evenly spaced)

  Yes

  No

  N/A

2. ROPS Canopy and ROPS Curtainrop(StormKing MountainTM)

• 2.1 - Operation and latching of YELLOW handle

  Yes

  No

  N/A

• 2.3 - Operation and latching of both slides

  Yes

  No

  N/A

• 2.4 - Secure mounting of bracket/slide assy to side of ROPS

  Yes

  No

  N/A

• 2.5 - Brush seal mounted to rear of canopy- Slide out awning and check that brush seal contacts top of ROPS along entire length.

  Yes

  No

  N/A

• 2.6 - Check for paint chips or damage

  Yes

  No

  N/A

2.7 ROPS Curtain

• 2.7.a - ROPS Curtain - Deploy front curtain & check full coverage to tray floor and ROPS sides

  Yes

  No

  N/A

• 2.7.b - ROPS Curtain - Visual check for curtain damage e.g. tears and holes

  Yes

  No

  N/A

• 2.7.c - ROPS Curtain - Check mounting points and Velcro straps are firm

  Yes

  No

  N/A

• 2.7.d - ROPS Curtain Velcro secured to:<br>vertical and upper diagonal faces of ROPS &<br> inner upper corners of canopy<br>

  Yes

  No

  N/A

3. Spray Plumbing

• 3.1 - Check all fittings crimped

  Yes

  No

  N/A

• 3.2 - Check for evidence of sealant on ALL screwed fittings

  Yes

  No

  N/A

• 3.3 - Check all hose clamps are tight and secure

  Yes

  No

  N/A

• 3.4 - Check mounting & routing of soft plumbing:

• a)    Engine bay

  Yes

  No

  N/A

• b)    under tray along chassis rail

  Yes

  No

  N/A

• c)    Rear tyre sprays – through tray frame packer and inside of mudguards

  Yes

  No

  N/A

• d)    Front tyre sprays

  Yes

  No

  N/A

• e)    no isolated low points – general fall to spare wheel spray or tyre sprays as low point gravity drains

  Yes

  No

  N/A

• 3.5 - Check mounting of:

• a)    Manifold - rear under tray

  Yes

  No

  N/A

• b)    Electro-Torque Valve assembly mounting

  Yes

  No

  N/A

• c)    Security of tyre sprays mounting/brackets

  Yes

  No

  N/A

• d)    Sprays Filter flushing valve – rear under tray

  Yes

  No

  N/A

• 3.6 - Check security of:

• a)    Hose “P” clamps

  Yes

  No

  N/A

• b)    Side guards – cabin, ROPS, and body

  Yes

  No

  N/A

• c)    Mounting brackets – cabin (sides & front) & body (sides & rear)

  Yes

  No

  N/A

3.7 Nozzle Set ups

Body - Side (incl. ROPS)

• Type : Fan Jet

  Yes

  No

  N/A

• Flow Rate (l/min) 3.0

  Yes

  No

  N/A

• Position angle (+/- 2Degrees: 15.00 below horiz)

  Yes

  No

  N/A

• Position Distance (+/- 2mm): 20.00 from HS)

  Yes

  No

  N/A

Body-Rear (2 off)

• Type : Fan Jet

  Yes

  No

  N/A

• Flow Rate (l/min):4.5

  Yes

  No

  N/A

• Position angle (+/- 2Degrees: 15.00 below horiz)

  Yes

  No

  N/A

• Position Distance (+/- 2mm): 20.00 from Panel)

  Yes

  No

  N/A

Cabin - Front (2 off) Fan Jet

• Type : Fan Jet

  Yes

  No

  N/A

• Flow Rate (l/min): 5.5 (x2)

  Yes

  No

  N/A

• Position angle (+/- 2Degrees: 30.00 below horiz)

  Yes

  No

  N/A

• Position Distance (+/- 2mm): At target point

  Yes

  No

  N/A

Cabin - Front (1 off) Side Wall discharge

• Type : Side wall discharge

  Yes

  No

  N/A

• Flow Rate (l/min): 6.0 (x2)

  Yes

  No

  N/A

• Position angle (+/- 2Degrees: 30.00 above horiz)

  Yes

  No

  N/A

• Position Distance (+/- 2mm): At target point

  Yes

  No

  N/A

Cabin - Side (5.5 x 2 off) Fan Jet

• Type : Fan Jet

  Yes

  No

  N/A

• Flow Rate (l/min): 5.5 (x2)

  Yes

  No

  N/A

• Position angle (+/- 2Degrees): 15.00 below horiz

  Yes

  No

  N/A

• Position Distance (+/- 2mm): At target point

  Yes

  No

  N/A

Cabin - Side (3 x 4 off) fan jet

• Type : Fan Jet

  Yes

  No

  N/A

• Flow Rate (l/min): 3.0 (x4)

  Yes

  No

  N/A

• Position angle (+/- 2Degrees): 15.00 below horiz

  Yes

  No

  N/A

• Position Distance (+/- 2mm): At target point

  Yes

  No

  N/A

Cabin - Rear (1 Off)

• Type : Side wall discharge

  Yes

  No

  N/A

• Flow Rate (l/min): 12

  Yes

  No

  N/A

• Position angle (+/- 2Degrees): 30.00 above horiz.

  Yes

  No

  N/A

• Position Distance (+/- 2mm): N/A

  Yes

  No

  N/A

ROPS - Sides (2 off)

• Type : Side wall discharge

  Yes

  No

  N/A

• Flow Rate (l/min): 6

  Yes

  No

  N/A

• Position angle (+/- 2Degrees): 45.00 above horiz.

  Yes

  No

  N/A

• Position Distance (+/- 2mm): N/A

  Yes

  No

  N/A

Rear Pump Bay Area (1 Off)

• Type : Side wall discharge

  Yes

  No

  N/A

• Flow Rate (l/min): 6.0

  Yes

  No

  N/A

• Position angle (+/- 2Degrees): 30.00 above horiz.

  Yes

  No

  N/A

• Position Distance (+/- 2mm): N/A

  Yes

  No

  N/A

Rear Pump Panel - (if Applicable)

• Type : Fan Jet

  Yes

  No

  N/A

• Flow Rate (l/min): 3.0

  Yes

  No

  N/A

• Position angle (+/- 2Degrees): 15Degrees Below\ horiz.

  Yes

  No

  N/A

• Position Distance (+/- 2mm): 20.00 (from Panel)

  Yes

  No

  N/A

Tyre (6 Off)

• Type : Cone Spray

  Yes

  No

  N/A

• Flow Rate (l/min): 5.0

  Yes

  No

  N/A

• Position: Aimed at front edge of tyre and centerline of axle - cone pattern (flats) longitudinal to vehicle

  Yes

  No

  N/A

Spare Wheel - (1 off)

• Type : Cone Spray

  Yes

  No

  N/A

• Flow Rate (l/min): 5.0

  Yes

  No

  N/A

• Position: Mounted above trye generally angled onto upper face

  Yes

  No

  N/A

4.0 Miscellaneous Metal Work

• 4.1 Pump Bay Area Infill Panels – check for operation, latching, clear 1800 swing of door and paint finish

  Yes

  No

  N/A

• a)    Offside Rear Panel (hinged)

  Yes

  No

  N/A

• b)    Rear Offside Infill Panel (hinged) – incl. Rubber stop

  Yes

  No

  N/A

• c)    Rear Centre Panel (fixed)

  Yes

  No

  N/A

• 4.2 Cabin/Body Infill Panels – check for operation, latching, clear 1800 swing of door and paint finish

  Yes

  No

  N/A

• a)    Offside Panel (hinged)

  Yes

  No

  N/A

• b)    Nearside Panel (hinged)

  Yes

  No

  N/A

• 4.3 Mudguards – check mounting, retaining chains (as applicable)

  Yes

  No

  N/A

• a)    Offside - forward and rearward mudguard

  Yes

  No

  N/A

• b)    Nearside - forward and rearward mudguard

  Yes

  No

  N/A

• 4.4 Battery Carrier Infill Panels

  Yes

  No

  N/A

• a)    Check fitment of pinchweld (10mm plain wire ribbed) – rear panel cable cut-out

  Yes

  No

  N/A

• b)    Check fitment of insertion rubber – front and rear panels adjacent battery terminals

  Yes

  No

  N/A

• 4.5 Cabin Rear Glass Infill Panel

  Yes

  No

  N/A

• 4.6 Rear Pump Control Panel Infill Panel (if applicable)

  Yes

  No

  N/A

5.0 Electrical

• 5.1 - Wiring Loom

• a)    secured to inside of chassis rail (under tray)

  Yes

  No

  N/A

• b)    secured behind cabin front grille

  Yes

  No

  N/A

• c)    double pole double throw relay mounted in cabin dash

  Yes

  No

  N/A

• 5.2 - Electro-torque valve (dry test without sprays working)

  Yes

  No

  N/A

• a)    can be turned on and off from both cabin and ROPS – observe indicator plate on head

  Yes

  No

  N/A

• 5.3 - 2 x white LED’s fitted in ROPS – hard wired through vehicle ignition

  Yes

  No

  N/A

• 5.4 - 2 x GREEN LED’s fitted – ROPS & Cabin (Overhead)

  Yes

  No

  N/A

• 5.5 - 2 x YELLOW rotary switches – ROPS & cabin dash

  Yes

  No

  N/A

• 5.6 - Intercom

• Operation from both cabin and ROPS

  Yes

  No

  N/A

• ROPS mounting PTT microphone (c/w clip) & speaker

  Yes

  No

  N/A

• Mounting of boom microphone in cabin above driver’s side window (c/w clip)

  Yes

  No

  N/A

6. Decals and Striping

• “PUSH TO RELEASE” (x2) – adjacent ROPS slides – inside canopy

  Yes

  No

  N/A

• “TANK FILL LINE DRAFTING” – rear pump bay rear

  Yes

  No

  N/A

• “12 VOLT” & “24 VOLT” – battery carrier

  Yes

  No

  N/A

• “PUMP THROTTLE” – rear centre infill panel

  Yes

  No

  N/A

• “CREW PROTECTION” (x2) – ROPS & Cabin

  Yes

  No

  N/A

• “CREW SPRAYS – DO NOT ISOLATE” (x2) – pump off take isolating valve, filter maintenance isolating valve

  Yes

  No

  N/A

• “CREW SPRAYS ACTIVATED” (x2) – Cabin & ROPS

  Yes

  No

  N/A

• “SPRAY FILTER FLUSHING VALVE” – rear under tray

  Yes

  No

  N/A

• Aerial ID fitted to ROPS Canopy roof

  Yes

  No

  N/A

• Matching body side striping – offside rear infill panel & cabin body infill panel (both sides)

  Yes

  No

  N/A

7.0 Miscellaneous

• 7.1 Aluminum flanged rivets on removed drip mold holes above lockers – and touch up paint applied

  Yes

  No

  N/A

• 7.2 Touch-up paint on:

• § ROPS canopy front – flanged rivet heads & side – M5 studs/nuts

  Yes

  No

  N/A

• § Damaged paintwork – infill panels & ROPS canopy

  Yes

  No

  N/A

• 7.3 Drainage holes fitted/clear of obstruction to all locker front spoon drains

  Yes

  No

  N/A

• 7.4 Ladder rack raised & mid roller adjusted (as required)

  Yes

  No

  N/A

• 7.5 Vehicle clean and all texta marks removed

  Yes

  No

  N/A

• 7.6 Field Change Notes

• 001 Spray filter drain plumbing

  Yes

  No

  N/A

• 002 Intercom boom microphone mounting

  Yes

  No

  N/A

• 003 Rear Centre Panel- Pressure gauge visibility

  Yes

  No

  N/A

• 004 Front mud flap- Rubber replacement

  Yes

  No

  N/A

• 005 N/A Information only

  Yes

  No

  N/A

• 006 Rear Offside Infill Panel additional latching support

  Yes

  No

  N/A

• 007 Rearward Mudguard Lower Flap Corner Radius

  Yes

  No

  N/A

• 008 Accuride Slide Mount to ROPS Canopy

  Yes

  No

  N/A

• 009 Earth Wiring – Battery Isolator

  Yes

  No

  N/A

• 010 Rear offside infill panel catch

  Yes

  No

  N/A

• 011 Sidewall discharge nozzle bush

  Yes

  No

  N/A

• 012 Rear offside infill panel stay

  Yes

  No

  N/A

• 013 NOT YET ISSUED

  Yes

  No

  N/A

• 014 NOT YET ISSUED

  Yes

  No

  N/A

• 015 ROPS Locker Plumbing

  Yes

  No

  N/A

• 016 Boom microphone relocation

  Yes

  No

  N/A

• 017 “Ensure curtain is dry before re-stowing” decals

  Yes

  No

  N/A

• 018 Fitting of additional rear hazard lights

  Yes

  No

  N/A

8. Operational Checks

• Date of Inspection:

  Date

• Brigade Name:

• Registration Number:

• 1. Adjust tank level to nominal 1/2 full
  2. Ensure cabin windows are closed and all panels/doors closed
  3. Slide out ROPS canopy (Do not deploy curtains)
  4. Turn on spray system from either cabin or ROPS yellow switches
  5. Start Pump to activate sprays

• 8.1 Check for correct fit-up/deployment of all cabin curtains

  Yes

  No

  N/A

• 8.2 Operate sprays and check:

• a) Pump idle reset to nom. 300-350 kPa

  Yes

  No

  N/A

• b) No blocked sprays and correct patterns over:

  Yes

  No

  N/A

• Body Panels

  Yes

  No

  N/A

• Cabin glass

  Yes

  No

  N/A

• ROPS

  Yes

  No

  N/A

• c) GREEN LED operates in cabin and ROPS

  Yes

  No

  N/A

• d) Continuous coverage over cabin windows

  Yes

  No

  N/A

• e) Continuous coverage over body sides & rear, look for spray misting along vehicle side as viewed from the rear.

  Yes

  No

  N/A

• f) Continuous coverage over ROPS side and top

  Yes

  No

  N/A

• g) Positioning and coverage over front and rear tyres

  Yes

  No

  N/A

• h) Operation of spare wheel spray

  Yes

  No

  N/A

• 8.3 Measure time from when the reserve level AMBER strobe/alarm comes on <br>(If this is below 5 mins further investigation/remedial action may be required)

  Yes

  No

  N/A

• 8.4 Shut down pump engine & check GREEN LEDs switch off

  Yes

  No

  N/A

• 8.5 General check of all CPR installation components and panel alignment

  Yes

  No

  N/A

• 8.6 Check field change note summary

  Yes

  No

  N/A

• NOTES:
  1. Leave ROPS canopy out to dry off top of ROPS or chamois dry before stowing
  2. Check ROPS curtain is dry before stowing ROPS canopy
  3. Remove target points and other temporary markings on body
  4. Once complete this page is to be returned to the Project Manager

Inspectors Details

• Signature

  Sign

• Date Completed

  Date