Critical To Quality - PVC Cells

• Location
  Address

• Date

  Date

• Name

• Cell location

  Select

Cell 1 - Sash line

• Are the dimensions and angles within tolerance and free from defects?

  Yes

  No

  N/A

• Is all prep routing clean and to specification i.e. Handle holes trickle vents and drainage?

  Yes

  No

  N/A

• Are the arrowheads and V notches within tolerance and free form chipping?

  Yes

  No

  N/A

• Are the products reinforced to specification?

  Yes

  No

  N/A

• Are the welder beds, blocks and Teflon clean and free from damage?

  Yes

  No

  N/A

• Are grooves and knifing off to standard?

  Yes

  No

  N/A

• Are inner and outer bevels to standard?

  Yes

  No

  N/A

• Is Penning-in to standard?

  Yes

  No

  N/A

• Are all hand tools in good condition?

  Yes

  No

  N/A

• Are benches, Barrows and machinery condition to standard?

  Yes

  No

  N/A

Cell 2 – BDM2 – Rapid 3 and manual prep

• Are the dimensions and angles within tolerance and free from defects?

  Yes

  No

  N/A

• Is all prep routing clean and to specification i.e. Handle holes trickle vents and drainage?

  Yes

  No

  N/A

• Are the arrowheads and V notches within tolerance and free form chipping?

  Yes

  No

  N/A

• Are the products reinforced to specification?

  Yes

  No

  N/A

• Are the welder beds, blocks and Teflon clean and free from damage?

  Yes

  No

  N/A

• Are all hand tools in good condition?

  Yes

  No

  N/A

• Please explain what is the issue.

• Are benches, barrows and machinery condition to standard?

  Yes

  No

  N/A

• Please explain what is the issue.

Cell 3 – Fast track

• Are welder beds, blocks and Teflon clean and free from damage?

  Yes

  No

  N/A

• Are all dimensions and angles within tolerance and free from defects?

  Yes

  No

  N/A

• Are grooves and knifing off to standard?

  Yes

  No

  N/A

• Are inner and outer bevels to standard?

  Yes

  No

  N/A

• Is Penning-in to standard?

  Yes

  No

  N/A

• Is protective tape been peeled to check colour on the profile?

  Yes

  No

  N/A

• Are benches, Barrows and machinery condition to standard?

  Yes

  No

  N/A

• Please explain what is the issue.

• Yes

  No

  N/A

Cell 4 – Door cut to MLQC

• Are the dimensions and angles within tolerance and free from defects?

  Pass

  Fail

  N/A

• Is all prep routing clean and to specification i.e. Handle holes trickle vents and drainage?

  Pass

  Fail

  N/A

• Are the arrowheads and V notches within tolerance and free form chipping?

  Pass

  Fail

  N/A

• Are the products reinforced to specification?

  Pass

  Fail

  N/A

• Is the aluminium infill correctly fitted?

  Compliant

  Non-Compliant

  N/A

• Are all hand tools in good condition?

  Yes

  No

  N/A

• Are product cleaned to standard at MLQC?

  Compliant

  Non-Compliant

  N/A

• Are benches, Barrows, racking and machinery condition to standard?

  Yes

  No

  N/A

• Please explain what is the issue.

Cell 5 – Arches/Patios

• Are the inner and outer bevels to standard?

  Yes

  No

  N/A

• Are the handle holes and gearing aligned correctly

  Yes

  No

  N/A

• Are all hand tools in good condition?

  Yes

  No

  N/A

• Are benches, stillages and machinery condition to standard?

  Yes

  No

  N/A

• Please explain what is the issue.

Cell 6 – Gearing and Hanging windows

• 1. Is all correct hardware fitted and secured with the correct screws?

  Pass

  Fail

  N/A

• Is the sash coverage been completed using the Go/Nogo gauge?

  Yes

  No

  N/A

• Are the corner protectors fitted correctly?

  Yes

  No

  N/A

• Are benches, stillages and machinery condition to standard?

  Yes

  No

  N/A

• Please explain what is the issue.

Cell 7 - Beading

• Are the ‘A’ Frames and machinery in good condition?

  Yes

  No

  N/A

• Please explain what is the issue.

  Yes

  No

  N/A

• Are the internal corners cleaned correctly?

  Yes

  No

  N/A

• Is the bead length and angle to standard?

  Yes

  No

  N/A

• Are the calibration checks completed?

  Yes

  No

  N/A

Cell 8 - Cills

• <br>Cill sampling of aesthetics?<br><br>

  Yes

  No

  N/A

• Are barrows and stillages in good condition?

  Yes

  No

  N/A

• Please explain what is the issue.

Cell 9 - Gearing and hanging doors

• Are the gearing and hinges cut and fitted correctly?

  Yes

  No

  N/A

• Are the correct screws being used?

  Yes

  No

  N/A

• Is the gearing alignment check being completed?

  Yes

  No

  N/A

• Are the weather bars and end caps fitted correctly?

  Yes

  No

  N/A

• Is the coverage and hinges set correctly?

  Yes

  No

  N/A

• Are benches, stillages and machinery condition to standard?

  Yes

  No

  N/A

• Please explain what is the issue.

Cell 10 – Composite doors

• Are the incoming slab checks being completed within 24hrs of delivery?

  Yes

  No

  N/A

• Are gearing and hinge alignment checks being completed?

  Yes

  No

  N/A

• Is the perimeter air gaps within tolerance?

  Yes

  No

  N/A

• Are the cassettes sealed correctly inside and outside?

  Yes

  No

  N/A

• Are QC checks being completed?

  Yes

  No

  N/A

• Are products being protected as specification?

  Yes

  No

  N/A

• Are benches and stillages in good condition?

  Yes

  No

  N/A