Crystaphase Gemba walk and 5s inspection

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

• Walk entire line and look for abnormalities

  Yes

  No

  N/A

• Inspect conveyors from start to finish

  Yes

  No

  N/A

• Inspect pumps for leaks

  Yes

  No

  N/A

• Turn on Ovens and set to temperature

  Yes

  No

  N/A

• Begin making slurry with desired catalyst from work order

  Yes

  No

  N/A

• Was recycled water used for slurry ?

  Yes

  No

  N/A

• Turn on Conveyors

  Yes

  No

  N/A

• Inspect each conveyor while line is running. Check for any bent, broken or damaged in any way

  Yes

  No

  N/A

• Fill Hopper with CatTrap as gently as possible. No free fall over 1 foot

• Place new SuperSack at the end of line

• Begin processing Actiphase

End of Day Actiphase Line clean up

• Turn off conveyors and oven

  Yes

  No

  N/A

• Clean Reservoir tank

  Yes

  No

  N/A

• Circulate water for 30 minutes

  Yes

  No

  N/A

• Sweep and vacuum all CatTrap debri from conveyors and floor

  Yes

  No

  N/A

• Empty contaminated applicator water into reusable tank for slurry

  Yes

  No

  N/A

• Open applicator doors and spray down rollers and sides

  Yes

  No

  N/A

• Refill applicator with clean water and run for 30 minutes

  Yes

  No

  N/A

• Remove Face plate from pumps and clean

  Yes

  No

  N/A

• Did you prepare slurry today? If so, how many batches?

  Yes

  No

  N/A

5S Methodology

• 1S: Eliminate unnecessary items from the workspace [sort]

  Yes

  No

  N/A

• 2S: Arrange items so that they are easy to use, find and put away [Set In Order]

  Yes

  No

  N/A

• 3S: Keep all the items and work area neat and clean [Shine]

  Yes

  No

  N/A

• 4S: Standardize the tasks and work procedures [Standardize]

  Yes

  No

  N/A

• 5S: Make a habit of maintaining the correct procedures [Sustain]

  Yes

  No

  N/A