Title Page
DRILLING RIG INSPECTION DETAILS
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Inspection Date
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Contractor
Equipment Suite/ Rig Number
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Inspection Frequency
- Monthly
- Quarterly
- Mobilisation
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Contractor Representative
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FMG Site
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Specify Project Name/Number
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Specify Location
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GPS Location
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Prepared By
- Ben Carr
- Michael Eskelson
- Brett Maclennan
- Keyran Spaulding
- Karl Cherry
- Kris Baily
- Shane Robeson
- Charles Mills
- Stephen Easterbrook
- Darren McNally
- Daniel Craig
- Paul Bayens
- Mark Wellstead
- Alex Longstaff
- Daniel Ruska
DRILLING RIG
INSPECTION OVERVIEW - Major Hazards & Specific Components
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Major Hazards applicable to this Compliance inspection are marked (MH)
While conducting rig and auxiliary equipment inspections the FMG Major Hazards and Critical Controls are to form the main criteria for scrutiny with focus on the following which are specific to drilling rigs: Physical Separation, Isolation, Electrical Hazards, Cranes and Lifting Equipment and Mobile Plant & Equipment -
SCORING FOR MAJOR HAZARDS:
Reference= Any Additional Information from the Drill Standard and/or Australian Standards
N/A= Not Applicable -2 = FAILED
-1 = Present but Non Compliant
1 = Minimum compliance, Improvement required
2 = Compliant, no action required -
SCORING FOR DRILL SPECIFIC ITEMS:
Reference= Any Additional Information from the Drill Standard and/or Australian Standards
N/A= Not Applicable FAILED
0 = Present but Non Compliant
1 = Minimum compliance, Improvement required
2 = Compliant, no action required
DRILL RIG
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Are you inspecting a drill rig ?
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Asset Number
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Take a Photo of the Equipment being Inspected
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Select Drilling Method
- RC
- Diamond
- Dual Rotary
- Conv Air & Mud Rotary
- Sonic
- Dual Tube Flood Reverse
- Heli Portable
- Other
EXCLUSION ZONE, BARRICADING & GUARDING
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MH - Traffic adequately controlled in work area via cones / signs
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
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Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
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MH-CC - Exclusion zones identified / barricaded i.e. rod handling, high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
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MH-CC - Where a barricade / exclusion zone is in place, signs or information tags are to be used, informing of the hazard / restricted area
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
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Equipment/ machine cannot be operated until fault rectified.
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MH-CC - All rigs regardless of type will have guarding around the base of the mast to prevent entanglement in rotating rods, casing, clamps, breakouts, rod handlers, feed chains, etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
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MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
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MH-CC - Modifications & repairs to guarding must meet FMG and Australian standards. Is guarding in good condition, sufficient and without bent, broken or missing sections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Service Provider plant and equipment shall comply with Fortescue Guarding & Engineering requirements which apply to all permanent and temporary controls designed to limit personnel interaction with plant and activities (100-PR-SA-1034 & 100-SP-ME-0003) and AS 4024.1501-2006. Guards shall be constructed from 'ARC' mesh, 50x50x3 mm, with rolled edges, unless noted otherwise on the drawings. Finish paint colour Y14 Golden Yellow.
Guards on rotating equipment shall cover the complete rotating component with no gaps between the guard and housings, i.e. Low speed coupling guards and bearing housings. -
Equipment/ machine cannot be operated until fault rectified.
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Equipment/ machine cannot be operated until fault rectified.
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MH-CC - Can monitoring & inspection of equipment be done with guards in place (if not, view the procedure for the task)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
MH-CC - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH - Line of fire risks identified & controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
ISOLATION POINTS & EMERGENCY STOPS
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MH-CC - Are isolators fitted to equipment and are they labelled and identify what they control?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
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Equipment/ machine cannot be operated until fault rectified.
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MH - Are isolators able to be activated from ground levels
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH - Minimum of 3x Emergency stops, clearly labelled, identified and accessible from ground level.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
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Other Faults00
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Fault Description
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Fault Description
ELECTRICAL
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Battery & leads in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
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Fault Description
-
Fault Description
OPERATING PLATFORM/ DRILLERS CONTROL PANEL
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MH-CC - Overhead protection in place above Driller & control panel, rated for potential load
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
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Not too high, good access and egress
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
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Level, free of trip hazards, non-slip surface
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
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Structurally sound, free of sharp edges, obstacles, cracks and defects
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
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Adequate Lighting/work lights (if doing night shift)
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
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Good visibility of work area from platform
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Tetra Radio available at Control Panel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all levers & controls clearly labelled, functional & undamaged
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do levers return to centre / neutral position
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Other Faults
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Fault Description
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Fault Description
WORK PLATFORM, WALKWAYS, STEPS AND ACCESS LADDERS
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Are removable sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do stairs and ladders terminate close enough to the ground and allow for 3 points of contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Open edges & potential to fall 2 x 2 identified and controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
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MH-CC - Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Do all gates open inward & are they self-closing, do handrails conform to design requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
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Other Faults
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Fault Description
-
Fault Description
CYCLONE, SPLITTER & SAMPLE SYSTEM
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No wear holes in cyclones or T Pieces, Wear bends & elbows in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Cyclone is securely mounted & level with no cracks in mounting structure. If cyclone is on a trailer is it chocked & level?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Every three (3) years – Inspection of all load-bearing attachment points, welds and critical
load bearing path areas, which will include cyclone support arm and attachment; -
MH - Splitter rams & knife gates operational with isolation point fitted to knife draw
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Sample hose to be mineral sample hose rated to no less than 500 psi
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
T Piece/ Outside return pipe secure and has deflector fitted to end of pipe.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Other Faults
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Fault Description
-
Fault Description
FIRE SUPPRESSION & HANDHELD FIRE EXTINGUISHERS
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MH - Are fire extinguishers & suppression systems clearly labelled on all equipment (note - not all equipment will have fire suppression)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH-CC - Is the fire suppression system adequately charged & in date?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are there enough fire extinguishers available, in date & of suitable type
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
FIRST AID & COMMUNICATION EQUIPMENT
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Trauma kit present at rig, correctly stocked & in date with tamper seals in tact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Back up communication device available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH - Functioning mine spec radio at site & signal receivable (perform radio check)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WATER PUMPS & HOSES
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Are pumps, hoses & couplings in good condition with no leaks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Are hoses & couplings rated for the maximum likely pressure & do they have secondary retention i.e. pins or locking mechanisms?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH-CC - Do high pressure delivery lines have suitable whip checks, anchor points?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are pump inlet(s) & controls labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Water injection dust suppression capability to the cyclone & outside air return
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Where fitted, do PRV’s discharge away from personnel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - High pressure water pumps will have a PRV, (pressure set) with current certs and discharge away from personnel
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
High pressure water pumps will have a relief valve that is pressure set and is monitored monthly and will be changed out every 12 months from install date. All relief valves must be on a register and have current certificates on the Drill Rig. High pressure water pumps used exclusively as a pressure cleaner and is not used for any other function i.e connected into the drill system, used for pumping out core etc, a pressure set PRV is not required.
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Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Other Faults
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Fault Description
-
Fault Description
DRILL HEAD ASSEMBLY
-
Air swivel condition, no air/water leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of head guides
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Head sub condition, no excessive wear
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Drill head alignment
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Automated blow down system, (Max 180psi on blowback)
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
SLIPS TABLE & BREAKOUTS
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MH - Breakouts shall be designed to prevent any manual handling during the rod handling process and will be hydraulically operated from a single point
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH - No manual spanners in use, rigs must have hands free break out capability
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
No cracking, fatigued, worn or deformed components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Manual slips are correctly sized & fit correctly with lifting points or suitable handles for removal
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of breakout jaw inserts
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
ROD HANDLER
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MH-CC - Exclusion zones identified / barricaded i.e. high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Refer to section 4.20 in Drill Standard
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
All hydraulic hoses and fittings condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all rotating/moving parts identified & guarded.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rod handler controls clearly labelled
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rod handler control levers return to neutral
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
If loading rods off a truck, is the rod truck in suitable position ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - System operates via remote controls outside the exclusion zone & line of fire
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Rod handler operator & Driller have good visual contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No cracking, fatigued, worn or deformed rod handler components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is there a system in place to prevent dropped rods from occurring
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
CRANES, LIFTING EQUIPMENT, WINCHES & WIRELINES
-
MH-CC - Is the machine rated capacity (MRC) or Working Load Limit WLL clearly identified and marked on all relevant lifting devices/equipment?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH -No over spooling or bunching of wire ropes on cable drums. Check for winch & wireline creep
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH-CC - Check steel wire ropes used in lifting devices (Winch, Wireline Winch, JIB Winch, Hoist) for excessive amounts of rust, broken wires, squashing and deformities.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Does all lifting equipment i.e pullback/ pulldown ropes, winch ropes, wirelines, slings etc have its own unique identity code or serial number, excluding shackles?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Wire rope (excluding Diamond drilling Wireline wire rope) identification/ serial numbers are commonly stamped or etched in the swage of the wire rope. Cross reference the identification/ serial number on the swage to the details in the wire rope register. Wireline wire rope identification/ serial number location varies between drill rigs however, identification/ serial numbers must be kept in close proximity to the wireline assembly.
-
MH - Check wire rope lifting device/s (Winch, Wireline Winch, JIB Winch, Hoist) are fitted with Winch Limiter/Cut Out Switch
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH-CC - Are all lifting hooks fitted with a safety latch except for grab & chain shortening hooks?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - No bent or deformed hooks & shackles
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Inspect a sample of various lifting equipment (slings, chains etc) to check for damage, excessive wear and compliance to requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
MAST STRUCTURE, CHASSIS, FRAME, PINS & PIVOT POINTS
-
Pivot points & pins receiving grease
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do all pins and bushes have retaining plates or lock pins
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is the mast structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Is the base structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 1 must not be operated
-
Anything below a score of 1 must not be operated
-
MH - Does the mast have a complete floor when in the down position to facilitate safe access for working in the mast or doing mast inspections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH-CC - Anchorage points should be located overhead to prevent pendulum effect (WAH)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
ONBOARD COMPRESSORS & AIR SYSTEMS
-
Aux air inlets & outlets labelled correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Aux Inlet & outlet connection assemblies plumbed 45 – 90 deg facing downwards
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Pressure relief valves to be installed on all pressure vessels to prevent uncontrolled release of stored energy
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Check condition of receiver tanks & PRV’s,
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Ensure PRV's discharge away from personnel and point in a downward direction
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Ensure any vertical PRV's have a bend (45 or 90 deg) on the outlet side to reduce any contamination or blockage
-
Ensure oil is present in sight glasses
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Visually inspect air hoses, whip checks & hammer locks for damage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Shackles to be rated the same strength or greater than the whip-check & have lock wires/pins if used above head height
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Bolted fixtures above head height shall have a form of secondary retention;
• Shackles must be a four-part configuration and appropriately rated;
• Shackles used as terminal fittings are prevented from unscrewing, e.g. mousing or similar;
• High pressure hose attachment points shall not be extended through the use of multiple
shackles in order to be attached; (Rated Hammer locks and Chains acceptable); -
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Has restricted tooling ( pneumatic tools/ air tools) been authorized for use ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
As per document 100-PR-SA-1018 - Restricted items such as Pneumatic tools require department manager approval
-
Air outlets for handheld air tools to have a regulator fitted to reduce pressure
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC -Adequately rated whip checks/hose restraints to be fitted to all pressure hoses, they must be rated to the maximum pressure & volume of the hose, constructed from stainless or galvanised steel wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Completed unit must as a minimum:
• Shall have ≥900mm of hose grip, two attaching legs that are diametrically opposed with
protective coating, formed eyes securing the unit and each no longer than 450mm in length;
• In the event that the hose being secured is less than 900mm in length then a full-length whip
check shall be used and shall be secured at each end;
• Whip-checks are to have accredited certification from OEM; • No whip-check sock to be installed over potentially abrasive surface(s) (E.G: Dixon Boss bolt assembly) and any whip-check legs that are exposed to sharp, steel surface(s) shall have a protective coating or cover;
• Each whip check leg shall have its own engineered and rated attachment point that shall not be shared by any other devices; -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Ensure all required air hoses (as per standard) have full length whip socks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• Air lines connected to a booster or auxiliary compressor shall be full-length Whip Checks
-
Other Faults
-
Fault Description
-
Fault Description
ENGINE & ENGINE BAY
-
Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
Other Faults
-
Fault Description
-
Fault Description
HYDRAULIC SYSTEM
-
Are there any hydraulic leaks? check hoses, rams, blocks, control valves, hydraulic pumps and rotation motors across all systems and aux equipment.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
GENERAL HOUSEKEEPING
-
Is the drill site clear of unnecessary trip hazards, obstacles, hoses cords etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All tools and equipment stored correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rig site free of unnecessary rubbish
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Spill kit available and adequately stocked ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Hydrocarbons and chemicals stored correctly ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATIONAL CHECKS
-
MH-CC - Check condition of WAH equipment, Harnesses, Lanyards, Static Lines etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Test E-Stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Test rod cage or drill platform rod rotation cut-out, proximity or interlock switch are operational
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Are all gauges & warning lights operational
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
MH - Winch limiter switch/cut out operational on all lifting devices
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH - Cyclone knife gate isolation function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Other Checks Performed?
-
Operational check preformed
COMPLIANCE & CERTIFICATION DOCUMENTATION
-
Evidence to be provided on Drillers/Operators Certification
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• RC and Diamond Driller – Minimum Certificate III in Drilling (including VOC for method used);
• Trainee Driller – Minimum Certificate II / Enrolled in Certificate III;
• Licenced Waterwell Driller - As per the MCRWBA, only Drillers licensed by the Australian Drilling Industry Association (ADIA)
for the applicable state; class of work proposed; and endorsed for the drilling method used shall carry out work on a water
bore; and
• Any unlicensed Trainee Driller must be supervised by an appropriately licensed Driller at all times while carrying out the
work. -
Evidence to be provided of last mast inspection completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• There shall be a documented system in place to ensure mast inspections are completed
-
-
NDT report
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The NDT shall be carried out on a triennial (3 year) basis, refer to 8.3 - Non Destructive Testing (NDT), of the drill standard.
-
MH-CC - Pressure Vessel and PRV certification
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Ensure pressure relief valves are installed on all pressure vessels to
prevent uncontrolled release of stored energy due to over pressure and in accordance with AS
1210-2010: Pressure Relief Valve certificates are valid 1 year from inspection.
Pressure vessels shall comply with Australian Standards AS1210-2010, AS3788:2006 and AS4343-2005 as well as Regulation 6.34 of the MSIR-1995.
Each pressure vessel must have a logbook and an equipment file that contains copies of:
Manufacturer’s Data Reports;
Hydrostatic test certificates; and
Third Party Inspection reports and proof of design registration (if applicable). Inspection reports (2 yearly external / 4 yearly internal)
These items must be available on site at all times for review. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Verify certification for WAH anchorage points. WAH anchorage point must be rated to withstand 15kN for 1 person or 21kN for 2 persons.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - View evidence of WAH system (Static line, anchorage points, posts, stanchions etc) Annual Inspection.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Lifting Equipment Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Steel wire rope i.e winch, wireline, jib winch, pullback/ pulldown ropes etc inspection documentation.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All steel wire ropes shall be replaced annually or have a documented, accredited NDT inspection, which confirms wire ropes are within OEM specifications.
-
Electrical Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Drill head saver sub/ head sub register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Safe Work Instructions/Procedure available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The Service Provider shall review all relevant SWI’s/SOP's for the work scope as a minimum every two years.
-
Emergency Response Plan and Map of Area available
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS documents shall be within 5 years of issue
EXCLUSION ZONE, BARRICADING & GUARDING
-
MH - Traffic adequately controlled in work area via cones / signs
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Exclusion zones identified / barricaded i.e. rod handling, high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Where a barricade / exclusion zone is in place, signs or information tags are to be used, informing of the hazard / restricted area
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - All rigs regardless of type will have guarding around the base of the mast to prevent entanglement in rotating rods, casing, clamps, breakouts, rod handlers, feed chains, etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Modifications & repairs to guarding must meet FMG and Australian standards. Is guarding in good condition, sufficient and without bent, broken or missing sections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Service Provider plant and equipment shall comply with Fortescue Guarding & Engineering requirements which apply to all permanent and temporary controls designed to limit personnel interaction with plant and activities (100-PR-SA-1034 & 100-SP-ME-0003) and AS 4024.1501-2006. Guards shall be constructed from 'ARC' mesh, 50x50x3 mm, with rolled edges, unless noted otherwise on the drawings. Finish paint colour Y14 Golden Yellow.
Guards on rotating equipment shall cover the complete rotating component with no gaps between the guard and housings, i.e. Low speed coupling guards and bearing housings. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Can monitoring & inspection of equipment be done with guards in place (if not, view the procedure for the task)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Line of fire risks identified & controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
ISOLATION POINTS & EMERGENCY STOPS
-
MH-CC - Are isolators fitted to equipment and are they labelled and identify what they control?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Are isolators able to be activated from ground level ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Minimum of 3x Emergency stops, clearly labelled, identified and accessible from ground level.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
ELECTRICAL
-
Anderson plug fitted & labelled with a cover
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Battery & leads in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
DRILLER OPERATING PLATFORM/ CONTROL PANEL
-
MH-CC - Overhead protection in place above Driller & control panel, rated for potential load
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Not too high, good access and egress
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Level, free of trip hazards, non-slip surface
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Structurally sound, free of sharp edges, obstacles, cracks and defects
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Adequate Lighting/work lights (if doing night shift)
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Good visibility of work area from platform
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Tetra Radio available at Control Panel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all levers & controls clearly labelled, functional & undamaged
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do levers return to centre / neutral position
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WORK PLATFORM, WALKWAYS, STEPS AND ACCESS LADDERS
-
Are removable sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do stairs and ladders terminate close enough to the ground and allow for 3 points of contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Open edges & potential to fall 2 x 2 identified and controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Do all gates open inward & are they self-closing, do handrails conform to design requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
FIRE SUPPRESSION & HANDHELD FIRE EXTINGUISHERS
-
MH - Are fire extinguishers & suppression systems clearly labelled on all equipment (note - not all equipment will have fire suppression)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Is the fire suppression system adequately charged & in date?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are there enough fire extinguishers available, in date & of suitable type
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
FIRST AID & COMMUNICATION EQUIPMENT
-
Trauma kit present at rig, correctly stocked & in date with tamper seals in tact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Back up communication device available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Functioning mine spec radio at site & signal receivable (perform radio check)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WATER PUMPS & HOSES
-
Are pumps, hoses & couplings in good condition with no leaks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Are hoses & couplings rated for the maximum likely pressure & do they have secondary retention i.e. pins or locking mechanisms?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Do high pressure delivery lines have suitable whip checks, anchor points?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are pumps inlets, outlets & controls labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - High pressure water pumps will have a PRV, (pressure set) with current Certs and discharge away from personnel
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
High pressure water pumps will have a relief valve that is pressure set and is monitored monthly and will be changed out every 12 months from install date. All relief valves must be on a register and have current certificates on the Drill Rig. High pressure water pumps used exclusively as a pressure cleaner and is not used for any other function i.e connected into the drill system, used for pumping out core etc, a pressure set PRV is not required.
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
DRILL HEAD ASSEMBLY
-
Water swivel condition, no leaks ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of head guides
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Head sub condition, no excessive wear
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Drill head alignment
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
FOOT CLAMPS & BREAKOUTS
-
MH - Breakouts shall be designed to prevent any manual handling during the rod handling process and will be hydraulically operated from a single point
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - No manual spanners in use, rigs must have hands free break out capability
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
No cracking, fatigued, worn or deformed components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Foot clamps are correctly sized & fit correctly with lifting points or suitable handles for removal
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of breakout jaw inserts
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Swinging breakouts, hydraulic spanners and casing drive chucks shall have a system in place to prevent unintended movement or activation
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
i.e proximity switch on rotation cage/ gate to cut out swinging breakouts, dead man switch on valve bank to prevent casing drive chuck activation
-
Other Faults
-
Fault Description
-
Fault Description
ROD HANDLER & ROD MANIPULATORS
-
MH-CC - Exclusion zones identified / barricaded i.e. high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Refer to section 4.20 in Drill Standard
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
All hydraulic hoses and fittings condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Rod handler/ Manipulator controls clearly labelled
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Control levers return to neutral
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - System operates via remote controls outside the exclusion zone & line of fire
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Rod handler operator & Driller have good visual contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No cracking, fatigued, worn or deformed components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is there a system in place to prevent dropped rods from occurring
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
CRANES, LIFTING EQUIPMENT, WINCHES & WIRELINES
-
MH-CC - Is the machine rated capacity (MRC) or Working Load Limit WLL clearly identified and marked on all relevant lifting devices/equipment?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Main/ haul winch will have a disc locking clevis pin & shackle arrangement on the main winch rope haul plug. Core retrieval wirelines will have a lockable overshot & rated safety chain/wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Core retrieval wirelines will have a lockable overshot & rated safety chain/wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH -No over spooling or bunching of wire ropes on cable drums. Check for winch & wireline creep
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Check steel wire ropes used in lifting devices (Winch, Wireline Winch, JIB Winch, Hoist) for excessive amounts of rust, broken wires, squashing and deformities
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Does all lifting equipment have its own unique identity code or number, excluding shackles?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Check wire rope lifting device/s (Winch, Wireline Winch, JIB Winch, Hoist) are fitted with Winch Limiter/Cut Out Switch
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Are all lifting hooks fitted with a safety latch except for grab & chain shortening hooks?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - No bent or deformed hooks & shackles
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Inspect a sample of various lifting equipment (slings, chains etc) to check for damage, excessive wear and compliance to requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
MAST STRUCTURE, CHASSIS, FRAME, PINS & PIVOT POINTS
-
Pivot points & pins receiving grease
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do all pins and bushes have retaining plates or lock pins
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is the mast structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Is the rig base structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 1 must not be operated
-
Anything below a score of 1 must not be operated
-
MH - Does the mast have a complete floor when in the down position to facilitate safe access for working in the mast or doing mast inspections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Anchorage points should be located overhead to prevent pendulum effect (WAH)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
ENGINE & ENGINE BAY
-
Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
Other Faults
-
Fault Description
-
Fault Description
HYDRAULIC SYSTEM
-
Are there any hydraulic leaks? check hoses, rams, blocks, control valves, hydraulic pumps and rotation motors across all systems and aux equipment.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
GENERAL HOUSEKEEPING
-
Is the drill site clear of unnecessary trip hazards, obstacles, hoses cords etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All tools and equipment stored correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rig site free of unnecessary rubbish
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATIONAL CHECKS
-
MH-CC - Check condition of WAH equipment, Harnesses, Lanyards, Static Lines etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Test E-Stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Test rod cage or drill platform rod rotation cut-out, proximity or interlock switch are operational
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Are all gauges & warning lights operational
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Winch limiter switch/cut out operational on all lifting devices
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Checks Performed?
-
Operational check preformed
COMPLIANCE & CERTIFICATION DOCUMENTATION
-
Evidence to be provided on Drillers/Operators Certification
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• RC and Diamond Driller – Minimum Certificate III in Drilling (including VOC for method used);
• Trainee Driller – Minimum Certificate II / Enrolled in Certificate III;
• Licenced Waterwell Driller - As per the MCRWBA, only Drillers licensed by the Australian Drilling Industry Association (ADIA)
for the applicable state; class of work proposed; and endorsed for the drilling method used shall carry out work on a water
bore; and
• Any unlicensed Trainee Driller must be supervised by an appropriately licensed Driller at all times while carrying out the
work. -
Evidence to be provided of last mast inspection completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• There shall be a documented system in place to ensure mast inspections are completed
-
NDT report
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The NDT shall be carried out on a triennial (3 year) basis, refer to 8.3 - Non Destructive Testing (NDT), of the drill standard.
-
MH-CC - Verify certification for WAH anchorage points. WAH anchorage point must be rated to withstand 15kN for 1 person or 21kN for 2 persons.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - View evidence of WAH system (Static line, anchorage points, posts, stanchions etc) Annual Inspection.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Lifting Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Steel wire rope i.e winch, wireline, jib winch, pullback/ pulldown ropes etc inspection documentation.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Steel wire rope i.e winch, wireline, jib winch, pullback/ pulldown ropes etc inspection documentation.
-
Electrical Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Haul plug/ head sub register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Safe Work Instructions/Procedure available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The Service Provider shall review all relevant SWI’s/SOP's for the work scope as a minimum every two years.
-
Emergency Response Plan and Map of Area available
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS documents shall be within 5 years of issue
EXCLUSION ZONE, BARRICADING & GUARDING
-
MH - Traffic adequately controlled in work area via cones / signs
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Exclusion zones identified / barricaded i.e. rod handling, high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Where a barricade / exclusion zone is in place, signs or information tags are to be used, informing of the hazard / restricted area
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - All rigs regardless of type will have guarding around the base of the mast to prevent entanglement in rotating rods, casing, clamps, breakouts, rod handlers, feed chains, etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Modifications & repairs to guarding must meet FMG and Australian standards. Is guarding in good condition, sufficient and without bent, broken or missing sections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Service Provider plant and equipment shall comply with Fortescue Guarding & Engineering requirements which apply to all permanent and temporary controls designed to limit personnel interaction with plant and activities (100-PR-SA-1034 & 100-SP-ME-0003) and AS 4024.1501-2006. Guards shall be constructed from 'ARC' mesh, 50x50x3 mm, with rolled edges, unless noted otherwise on the drawings. Finish paint colour Y14 Golden Yellow.
Guards on rotating equipment shall cover the complete rotating component with no gaps between the guard and housings, i.e. Low speed coupling guards and bearing housings. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Can monitoring & inspection of equipment be done with guards in place (if not, view the procedure for the task)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Line of fire risks identified & controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
ISOLATION POINTS & EMERGENCY STOPS
-
MH-CC - Are isolators fitted to equipment and are they labelled and identify what they control?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Are isolators able to be activated from ground level ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Minimum of 3x Emergency stops, clearly labelled, identified and accessible from ground level.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
ELECTRICAL
-
Anderson plug fitted & labelled with a cover
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Battery & leads in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATING PLATFORM/ DRILLERS CONTROL PANEL
-
MH-CC - Overhead protection in place above Driller & control panel, rated for potential load
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Not too high, good access and egress
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Level, free of trip hazards, non-slip surface
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Structurally sound, free of sharp edges, obstacles, cracks and defects
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Adequate Lighting/work lights (if doing night shift)
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Good visibility of work area from platform
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Tetra Radio available at Control Panel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all levers & controls clearly labelled, functional & undamaged
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do levers return to centre / neutral position
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WORK PLATFORM, DRILL DECK, WALKWAYS, STEPS & ACCESS LADDERS
-
Are removable sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do stairs and ladders terminate close enough to the ground and allow for 3 points of contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Open edges & potential to fall 2 x 2 identified and controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Do all gates open inward & are they self-closing, do handrails conform to design requirements ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
FIRE SUPPRESSION & HANDHELD FIRE EXTINGUISHERS
-
MH - Are fire extinguishers & suppression systems clearly labelled on all equipment (note - not all equipment will have fire suppression)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Is the fire suppression system adequately charged & in date?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are there enough fire extinguishers available, in date & of suitable type
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
FIRST AID & COMMUNICATION EQUIPMENT
-
Trauma kit present at rig, correctly stocked & in date with tamper seals in tact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Back up communication device available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Functioning mine spec radio at site & signal receivable (perform radio check)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WATERPUMPS & HOSES
-
Are pumps, hoses & couplings in good condition with no leaks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Are hoses & couplings rated for the maximum likely pressure & do they have secondary retention i.e. pins or locking mechanisms?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Do high pressure delivery lines have suitable whip checks, anchor points?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are inlets, outlets & controls labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Where fitted, do PRV’s discharge away from personnel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rigs utilizing pneumatic drilling techniques are to have water injection capability & dust suppression to the cyclone & outside air return
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - High pressure water pumps will have a PRV, (pressure set) with current Certs.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
High pressure water pumps will have a relief valve that is pressure set and is monitored monthly and will be changed out every 12 months from install date. All relief valves must be on a register and have current certificates on the Drill Rig. High pressure water pumps used exclusively as a pressure cleaner and is not used for any other function i.e connected into the drill system, used for pumping out core etc, a pressure set PRV is not required.
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
SAMPLE/ DISCHARGE SYSTEM
-
No wear holes in T Pieces, Wear bends & elbows in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Sample hose open to atmospheric at discharge?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
If the system is able to be mechanically sealed then it must be rated to the highest pressure of system.
-
Discharge pipes, wear bends on drill head to have suitable secondary retention system i.e safety chain, steel wire rope etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
DRILL HEAD ASSEMBLY
-
Air swivel condition, no air/water leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of head guides
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Head sub condition, no excessive wear
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Drill head alignment
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
SLIPS TABLE/ BREAKOUTS & HYDRAULIC SPANNERS
-
MH - Breakouts shall be designed to prevent any manual handling during the rod handling process and will be hydraulically operated from a single point
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
No manual spanners in use, rigs must have hands free break out capability
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No cracking, fatigued, worn or deformed breakout and hydraulic spanner components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of breakout, foot clamp and lower drive jaw inserts
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Swinging breakouts, hydraulic spanners and casing drive chucks shall have a system in place to prevent unintended movement or activation i.e proximity switch, dead man switch etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
i.e proximity switch on rotation cage/ gate to cut out swinging breakouts, dead man switch on valve bank to prevent casing drive chuck activation
-
Other Faults
-
Fault Description
-
Fault Description
CRANES, LIFTING EQUIPMENT, WINCHES & WIRELINES
-
MH-CC - Is the machine rated capacity (MRC) or Working Load Limit WLL clearly identified and marked on all relevant lifting devices/equipment?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH -No over spooling or bunching of wire ropes on cable drums. Check for winch & wireline creep
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Check steel wire ropes used in lifting devices (Winch, Wireline Winch, JIB Winch, Hoist) for excessive amounts of rust, broken wires, squashing and deformities
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Does all lifting equipment have its own unique identity code or number, excluding shackles?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Check wire rope lifting device/s (Winch, Wireline Winch, JIB Winch, Hoist) are fitted with Winch Limiter/Cut Out Switch
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Are all lifting hooks fitted with a safety latch except for grab & chain shortening hooks?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - No bent or deformed hooks & shackles
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Inspect a sample of various lifting equipment (slings, chains etc) to check for damage, excessive wear and compliance to requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
MAST STRUCTURE, CHASSIS, FRAME, PINS & PIVOT POINTS
-
Pivot points & pins receiving grease
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do all pins and bushes have retaining plates or lock pins
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is the mast structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Is the base structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Does the mast have a complete floor when in the down position to facilitate safe access for working in the mast or doing mast inspections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Anchorage points should be located overhead to prevent pendulum effect (WAH)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
ONBOARD COMPRESSORS & AIR SYSTEMS
-
Is there an board Compressor & Air System
-
Aux air inlets & outlets labelled correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Inlet & outlet connection assemblies plumbed 45 – 90 deg facing downwards
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Pressure relief valves to be installed on all pressure vessels to prevent uncontrolled release of stored energy
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Check condition of receiver tanks & PRV’s,
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Ensure PRV's discharge away from personnel and point in a downward direction
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Ensure any vertical PRV's have a bend (45 or 90 deg) on the outlet side to reduce any contamination or blockage
-
Ensure oil is present in sight glasses
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Visually inspect air hoses, whip checks & hammer locks for damage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Shackles to be rated the same strength or greater than the whip-check & have lock wires/pins if used above head height
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Bolted fixtures above head height shall have a form of secondary retention;
• Shackles must be a four-part configuration and appropriately rated;
• Shackles used as terminal fittings are prevented from unscrewing, e.g. mousing or similar;
• High pressure hose attachment points shall not be extended through the use of multiple
shackles in order to be attached; (Rated Hammer locks and Chains acceptable); -
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Has restricted tooling ( pneumatic tools/ air tools) been authorized for use ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
As per document 100-PR-SA-1018 - Restricted items such as Pneumatic tools require department manager approval
-
Air outlets for handheld air tools to have a regulator fitted to reduce pressure
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Adequately rated whip checks/hose restraints to be fitted to all pressure hoses, they must be rated to the maximum pressure & volume of the hose, constructed from stainless or galvanised steel wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Completed unit must as a minimum:
• Shall have ≥900mm of hose grip, two attaching legs that are diametrically opposed with
protective coating, formed eyes securing the unit and each no longer than 450mm in length;
• In the event that the hose being secured is less than 900mm in length then a full-length whip
check shall be used and shall be secured at each end;
• Whip-checks are to have accredited certification from OEM; • No whip-check sock to be installed over potentially abrasive surface(s) (E.G: Dixon Boss bolt assembly) and any whip-check legs that are exposed to sharp, steel surface(s) shall have a protective coating or cover;
• Each whip check leg shall have its own engineered and rated attachment point that shall not be shared by any other devices; -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Ensure all required air hoses (as per standard) have full length whip socks
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Air lines connected to a booster or auxiliary compressor shall be full-length Whip Checks
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
-
Aux air inlets & outlets labelled correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Inlet & outlet connection assemblies plumbed 45 – 90 deg facing downwards
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Visually inspect air hoses, whip checks & hammer locks for damage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Shackles to be rated the same strength or greater than the whip-check & have lock wires/pins if used above head height
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Bolted fixtures above head height shall have a form of secondary retention;
• Shackles must be a four-part configuration and appropriately rated;
• Shackles used as terminal fittings are prevented from unscrewing, e.g. mousing or similar;
• High pressure hose attachment points shall not be extended through the use of multiple
shackles in order to be attached; (Rated Hammer locks and Chains acceptable); -
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Adequately rated whip checks/hose restraints to be fitted to all pressure hoses, they must be rated to the maximum pressure & volume of the hose, constructed from stainless or galvanised steel wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Completed unit must as a minimum:
• Shall have ≥900mm of hose grip, two attaching legs that are diametrically opposed with
protective coating, formed eyes securing the unit and each no longer than 450mm in length;
• In the event that the hose being secured is less than 900mm in length then a full-length whip
check shall be used and shall be secured at each end;
• Whip-checks are to have accredited certification from OEM; • No whip-check sock to be installed over potentially abrasive surface(s) (E.G: Dixon Boss bolt assembly) and any whip-check legs that are exposed to sharp, steel surface(s) shall have a protective coating or cover;
• Each whip check leg shall have its own engineered and rated attachment point that shall not be shared by any other devices; -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
ENGINE & ENGINE BAY
-
Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
Other Faults
-
Fault Description
-
Fault Description
HYDRAULIC SYSTEM
-
Are there any hydraulic leaks? check hoses, rams, blocks, control valves, hydraulic pumps and rotation motors across all systems and aux equipment.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
GENERAL HOUSEKEEPING
-
Is the drill site clear of unnecessary trip hazards, obstacles, hoses cords etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All tools and equipment stored correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rig site free of unnecessary rubbish
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATIONAL CHECKS
-
MH-CC - Check condition of WAH equipment, Harnesses, Lanyards, Static Lines etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Test E-Stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Lower jaws / foot clamps maintain pressure
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Test rod cage or drill platform cut-out/ proximity/ interlock switches are operational i.e rod cage rotation cut-out, swinging breakouts cut-out, rod presenter dead-man etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Are all gauges & warning lights operational
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Winch limiter switch/cut out operational on all lifting devices
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Checks Performed?
-
Operational check preformed
COMPLIANCE & CERTIFICATION DOCUMENTATION
-
Evidence to be provided on Drillers/Operators Certification
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• RC and Diamond Driller – Minimum Certificate III in Drilling (including VOC for method used);
• Trainee Driller – Minimum Certificate II / Enrolled in Certificate III;
• Licenced Waterwell Driller - As per the MCRWBA, only Drillers licensed by the Australian Drilling Industry Association (ADIA)
for the applicable state; class of work proposed; and endorsed for the drilling method used shall carry out work on a water
bore; and
• Any unlicensed Trainee Driller must be supervised by an appropriately licensed Driller at all times while carrying out the
work. -
Evidence to be provided of last mast inspection completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• There shall be a documented system in place to ensure mast inspections are completed
-
NDT report
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The NDT shall be carried out on a triennial (3 year) basis, refer to 8.3 - Non Destructive Testing (NDT), of the drill standard.
-
MH-CC - Pressure Vessel and PRV certification
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Ensure pressure relief valves are installed on all pressure vessels to
prevent uncontrolled release of stored energy due to over pressure and in accordance with AS
1210-2010: Pressure Relief Valve certificates are valid 1 year from inspection.
Pressure vessels shall comply with Australian Standards AS1210-2010, AS3788:2006 and AS4343-2005 as well as Regulation 6.34 of the MSIR-1995.
Each pressure vessel must have a logbook and an equipment file that contains copies of:
Manufacturer’s Data Reports;
Hydrostatic test certificates; and
Third Party Inspection reports and proof of design registration (if applicable). Inspection reports (2 yearly external / 4 yearly internal)
These items must be available on site at all times for review. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Verify certification for WAH anchorage points. WAH anchorage point must be rated to withstand 15kN for 1 person or 21kN for 2 persons.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - View evidence of WAH system (Static line, anchorage points, posts, stanchions etc) Annual Inspection.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Lifting Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Steel wire rope i.e winch, wireline, jib winch, pullback/ pulldown ropes etc inspection documentation.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All steel wire ropes shall be replaced annually or have a documented, accredited NDT inspection, which confirms wire ropes are within OEM specifications.
-
Electrical Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Safe Work Instructions/Procedure available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The Service Provider shall review all relevant SWI’s/SOP's for the work scope as a minimum every two years.
-
Emergency Response Plan and Map of Area available
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS documents shall be within 5 years of issue
EXCLUSION ZONE, BARRICADING & GUARDING
-
MH - Traffic adequately controlled in work area via cones / signs
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Exclusion zones identified / barricaded i.e. rod handling, high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Where a barricade / exclusion zone is in place, signs or information tags are to be used, informing of the hazard / restricted area
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - All rigs regardless of type will have guarding around the base of the mast to prevent entanglement in rotating rods, casing, clamps, breakouts, rod handlers, feed chains, etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Modifications & repairs to guarding must meet FMG and Australian standards. Is guarding in good condition, sufficient and without bent, broken or missing sections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Service Provider plant and equipment shall comply with Fortescue Guarding & Engineering requirements which apply to all permanent and temporary controls designed to limit personnel interaction with plant and activities (100-PR-SA-1034 & 100-SP-ME-0003) and AS 4024.1501-2006. Guards shall be constructed from 'ARC' mesh, 50x50x3 mm, with rolled edges, unless noted otherwise on the drawings. Finish paint colour Y14 Golden Yellow.
Guards on rotating equipment shall cover the complete rotating component with no gaps between the guard and housings, i.e. Low speed coupling guards and bearing housings. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Can monitoring & inspection of equipment be done with guards in place (if not, view the procedure for the task)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Line of fire risks identified & controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
ISOLATION POINTS & EMERGENCY STOPS
-
MH-CC - Are isolators fitted to equipment and are they labelled and identify what they control?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Are isolators able to be activated from ground level ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Minimum of 3x Emergency stops, clearly labelled, identified and accessible from ground level.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
ELECTRICAL
-
Anderson plug fitted & labelled with a cover
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Battery & leads in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATING PLATFORM/ DRILLERS CONTROL PANEL
-
MH-CC - Overhead protection in place above Driller & control panel, rated for potential load
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Not too high, good access and egress
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Level, free of trip hazards, non-slip surface
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Structurally sound, free of sharp edges, obstacles, cracks and defects
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Adequate Lighting/work lights (if doing night shift)
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Good visibility of work area from platform
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Tetra Radio available at Control Panel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all levers & controls clearly labelled, functional & undamaged
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do levers return to centre / neutral position
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WORK PLATFORM, WALKWAYS, STEPS AND ACCESS LADDERS
-
Are removable sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do stairs and ladders terminate close enough to the ground and allow for 3 points of contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Open edges & potential to fall 2 x 2 identified and controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Do all gates open inward & are they self-closing, do handrails conform to design requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
FIRE SUPPRESSION & HANDHELD FIRE EXTINGUISHERS
-
MH - Are fire extinguishers & suppression systems clearly labelled on all equipment (note - not all equipment will have fire suppression)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Is the fire suppression system adequately charged & in date?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are there enough fire extinguishers available, in date & of suitable type
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
FIRST AID & COMMUNICATION EQUIPMENT
-
Trauma kit present at rig, correctly stocked & in date with tamper seals in tact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Back up communication device available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Functioning mine spec radio at site & signal receivable (perform radio check)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WATER PUMPS & HOSES
-
Are pumps, hoses & couplings in good condition with no leaks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Are hoses & couplings rated for the maximum likely pressure & do they have secondary retention i.e. pins or locking mechanisms?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Do high pressure delivery lines have suitable whip checks, anchor points?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are inlets, outlets & controls labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Where fitted, do PRV’s discharge away from personnel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - High pressure water pumps will have a PRV, (pressure set) with current Certs.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
High pressure water pumps will have a relief valve that is pressure set and is monitored monthly and will be changed out every 12 months from install date. All relief valves must be on a register and have current certificates on the Drill Rig. High pressure water pumps used exclusively as a pressure cleaner and is not used for any other function i.e connected into the drill system, used for pumping out core etc, a pressure set PRV is not required.
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
DRILL HEAD ASSEMBLY
-
Air swivel condition, no air/water leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of head guides
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Head sub condition, no excessive wear
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Drill head alignment
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
SAMPLE/ DISCHARGE SYSTEM
-
No wear holes in T Pieces, Wear bends & elbows in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Discharge hose rated to no less than 500 psi
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Discharge pipes, wear bends on drill head to have suitable secondary retention system i.e safety chain, steel wire rope etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
SLIPS TABLE & BREAKOUTS
-
MH - Breakouts shall be designed to prevent any manual handling during the rod handling process and will be hydraulically operated from a single point
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - No manual spanners in use, rigs must have hands free break out capability
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
No cracking, fatigued, worn or deformed components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Manual slips are correctly sized & fit correctly with lifting points or suitable handles for removal
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of breakout jaw inserts
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Swinging breakouts, hydraulic spanners shall have a system in place to prevent unintended movement or activation i.e proximity switch, dead man switch etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
ROD HANDLER
-
MH-CC - Exclusion zones identified / barricaded i.e. high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Refer to section 4.20 in Drill Standard
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
All hydraulic hoses and fittings condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Rod loader controls clearly labelled
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Control levers return to neutral
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rod loader operation in suitable position
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - System operates via remote controls outside the exclusion zone & line of fire
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Rod handler operator & Driller have good visual contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No cracking, fatigued, worn or deformed rod handler components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is there a system in place to prevent dropped rods from occurring
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
CRANES, LIFTING EQUIPMENT, WINCHES & WIRELINES
-
MH-CC - Is the machine rated capacity (MRC) or Working Load Limit WLL clearly identified and marked on all relevant lifting devices/equipment?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH -No over spooling or bunching of wire ropes on cable drums. Check for winch & wireline creep
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Check steel wire ropes used in lifting devices (Winch, Wireline Winch, JIB Winch, Hoist) for excessive amounts of rust, broken wires, squashing and deformities
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Does all lifting equipment have its own unique identity code or number, excluding shackles?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Check wire rope lifting device/s (Winch, Wireline Winch, JIB Winch, Hoist) are fitted with Winch Limiter/Cut Out Switch
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Are all lifting hooks fitted with a safety latch except for grab & chain shortening hooks?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - No bent or deformed hooks & shackles
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Inspect a sample of various lifting equipment (slings, chains etc) to check for damage, excessive wear and compliance to requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
MAST STRUCTURE, CHASSIS, FRAME, PINS & PIVOT POINTS
-
Pivot points & pins receiving grease
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do all pins and bushes have retaining plates or lock pins
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is the mast structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Is the base structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Does the mast have a complete floor when in the down position to facilitate safe access for working in the mast or doing mast inspections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Anchorage points should be located overhead to prevent pendulum effect (WAH)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
ONBOARD COMPRESSORS & AIR SYSTEMS
-
Aux air inlets & outlets labelled correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Inlet & outlet connection assemblies plumbed 45 – 90 deg facing downwards
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Pressure relief valves to be installed on all pressure vessels to prevent uncontrolled release of stored energy
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Check condition of receiver tanks & PRV’s,
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Ensure PRV's discharge away from personnel and point in a downward direction
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Ensure any vertical PRV's have a bend (45 or 90 deg) on the outlet side to reduce any contamination or blockage
-
Ensure oil is present in sight glasses
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Visually inspect air hoses, whip checks & hammer locks for damage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Shackles to be rated the same strength or greater than the whip-check & have lock wires/pins if used above head height
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Bolted fixtures above head height shall have a form of secondary retention;
• Shackles must be a four-part configuration and appropriately rated;
• Shackles used as terminal fittings are prevented from unscrewing, e.g. mousing or similar;
• High pressure hose attachment points shall not be extended through the use of multiple
shackles in order to be attached; (Rated Hammer locks and Chains acceptable); -
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Has restricted tooling ( pneumatic tools/ air tools) been authorized for use ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
As per document 100-PR-SA-1018 - Restricted items such as Pneumatic tools require department manager approval
-
Air outlets for handheld air tools to have a regulator fitted to reduce pressure
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC -Adequately rated whip checks/hose restraints to be fitted to all pressure hoses, they must be rated to the maximum pressure & volume of the hose, constructed from stainless or galvanised steel wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Completed unit must as a minimum:
• Shall have ≥900mm of hose grip, two attaching legs that are diametrically opposed with
protective coating, formed eyes securing the unit and each no longer than 450mm in length;
• In the event that the hose being secured is less than 900mm in length then a full-length whip
check shall be used and shall be secured at each end;
• Whip-checks are to have accredited certification from OEM; • No whip-check sock to be installed over potentially abrasive surface(s) (E.G: Dixon Boss bolt assembly) and any whip-check legs that are exposed to sharp, steel surface(s) shall have a protective coating or cover;
• Each whip check leg shall have its own engineered and rated attachment point that shall not be shared by any other devices; -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Ensure all required air hoses (as per standard) have full length whip socks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• Air lines connected to a booster or auxiliary compressor shall be full-length Whip Checks
-
Other Faults
-
Fault Description
-
Fault Description
ENGINE & ENGINE BAY
-
Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
Other Faults
-
Fault Description
-
Fault Description
HYDRAULIC SYSTEM
-
Are there any hydraulic leaks? check hoses, rams, blocks, control valves, hydraulic pumps and rotation motors across all systems and aux equipment.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
GENERAL HOUSEKEEPING
-
Is the drill site clear of unnecessary trip hazards, obstacles, hoses cords etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All tools and equipment stored correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rig site free of unnecessary rubbish
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATIONAL CHECKS
-
MH-CC - Check condition of WAH equipment, Harnesses, Lanyards, Static Lines etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Test E-Stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Lower jaws / foot clamps maintain pressure
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Test rod cage or drill platform cut-out/ proximity/ interlock switches are operational i.e rod cage rotation cut-out, swinging breakouts cut-out, rod presenter dead-man etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Are all gauges & warning lights operational
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Winch limiter switch/cut out operational on all lifting devices
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Checks Performed?
-
Operational check preformed
COMPLIANCE & CERTIFICATION DOCUMENTATION
-
Evidence to be provided on Drillers/Operators Certification
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• RC and Diamond Driller – Minimum Certificate III in Drilling (including VOC for method used);
• Trainee Driller – Minimum Certificate II / Enrolled in Certificate III;
• Licenced Waterwell Driller - As per the MCRWBA, only Drillers licensed by the Australian Drilling Industry Association (ADIA)
for the applicable state; class of work proposed; and endorsed for the drilling method used shall carry out work on a water
bore; and
• Any unlicensed Trainee Driller must be supervised by an appropriately licensed Driller at all times while carrying out the
work. -
Evidence to be provided of last mast inspection completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• There shall be a documented system in place to ensure mast inspections are completed
-
NDT report
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The NDT shall be carried out on a triennial (3 year) basis, refer to 8.3 - Non Destructive Testing (NDT), of the drill standard.
-
MH-CC - Pressure Vessel and PRV certification
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Ensure pressure relief valves are installed on all pressure vessels to
prevent uncontrolled release of stored energy due to over pressure and in accordance with AS
1210-2010: Pressure Relief Valve certificates are valid 1 year from inspection.
Pressure vessels shall comply with Australian Standards AS1210-2010, AS3788:2006 and AS4343-2005 as well as Regulation 6.34 of the MSIR-1995.
Each pressure vessel must have a logbook and an equipment file that contains copies of:
Manufacturer’s Data Reports;
Hydrostatic test certificates; and
Third Party Inspection reports and proof of design registration (if applicable). Inspection reports (2 yearly external / 4 yearly internal)
These items must be available on site at all times for review. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Verify certification for WAH anchorage points. WAH anchorage point must be rated to withstand 15kN for 1 person or 21kN for 2 persons.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - View evidence of WAH system (Static line, anchorage points, posts, stanchions etc) Annual Inspection.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Lifting Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Steel wire rope i.e winch, wireline, jib winch, pullback/ pulldown ropes etc inspection documentation.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All steel wire ropes shall be replaced annually or have a documented, accredited NDT inspection, which confirms wire ropes are within OEM specifications.
-
Electrical Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Safe Work Instructions/Procedure available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The Service Provider shall review all relevant SWI’s/SOP's for the work scope as a minimum every two years.
-
Emergency Response Plan and Map of Area available
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS documents shall be within 5 years of issue
EXCLUSION ZONE, BARRICADING & GUARDING
-
MH - Traffic adequately controlled in work area via cones / signs
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Exclusion zones identified / barricaded i.e. rod handling, high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Where a barricade / exclusion zone is in place, signs or information tags are to be used, informing of the hazard / restricted area
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - All rigs regardless of type will have guarding around the base of the mast to prevent entanglement in rotating rods, casing, clamps, breakouts, rod handlers, feed chains, etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Modifications & repairs to guarding must meet FMG and Australian standards. Is guarding in good condition, sufficient and without bent, broken or missing sections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Service Provider plant and equipment shall comply with Fortescue Guarding & Engineering requirements which apply to all permanent and temporary controls designed to limit personnel interaction with plant and activities (100-PR-SA-1034 & 100-SP-ME-0003) and AS 4024.1501-2006. Guards shall be constructed from 'ARC' mesh, 50x50x3 mm, with rolled edges, unless noted otherwise on the drawings. Finish paint colour Y14 Golden Yellow.
Guards on rotating equipment shall cover the complete rotating component with no gaps between the guard and housings, i.e. Low speed coupling guards and bearing housings. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Can monitoring & inspection of equipment be done with guards in place (if not, view the procedure for the task)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Line of fire risks identified & controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
ISOLATION POINTS & EMERGENCY STOPS
-
MH-CC - Are isolators fitted to equipment and are they labelled and identify what they control?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Are isolators able to be activated from ground level ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Minimum of 3x Emergency stops, clearly labelled, identified and accessible from ground level.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
ELECTRICAL
-
Anderson plug fitted & labelled with a cover
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Battery & leads in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
DRILLER OPERATING PLATFORM/ CONTROL PANEL
-
MH-CC - Overhead protection in place above Driller & control panel, rated for potential load
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Not too high, good access and egress
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Level, free of trip hazards, non-slip surface
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Structurally sound, free of sharp edges, obstacles, cracks and defects
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Adequate Lighting/work lights (if doing night shift)
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Good visibility of work area from platform
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Tetra Radio available at Control Panel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all levers & controls clearly labelled, functional & undamaged
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do levers return to centre / neutral position
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WORK PLATFORM, WALKWAYS, STEPS AND ACCESS LADDERS
-
Are removable sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do stairs and ladders terminate close enough to the ground and allow for 3 points of contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Open edges & potential to fall 2 x 2 identified and controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Do all gates open inward & are they self-closing, do handrails conform to design requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
FIRE SUPPRESSION & HANDHELD FIRE EXTINGUISHERS
-
MH - Are fire extinguishers & suppression systems clearly labelled on all equipment (note - not all equipment will have fire suppression)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Is the fire suppression system adequately charged & in date?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are there enough fire extinguishers available, in date & of suitable type
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
FIRST AID & COMMUNICATION EQUIPMENT
-
Trauma kit present at rig, correctly stocked & in date with tamper seals in tact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Back up communication device available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Functioning mine spec radio at site & signal receivable (perform radio check)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WATER PUMPS & HOSES
-
Are pumps, hoses & couplings in good condition with no leaks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Are hoses & couplings rated for the maximum likely pressure & do they have secondary retention i.e. pins or locking mechanisms?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Do high pressure delivery lines have suitable whip checks, anchor points?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are pumps inlets, outlets & controls labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - High pressure water pumps will have a PRV, (pressure set) with current Certs and discharge away from personnel
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
High pressure water pumps will have a relief valve that is pressure set and is monitored monthly and will be changed out every 12 months from install date. All relief valves must be on a register and have current certificates on the Drill Rig. High pressure water pumps used exclusively as a pressure cleaner and is not used for any other function i.e connected into the drill system, used for pumping out core etc, a pressure set PRV is not required.
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
DRILL HEAD ASSEMBLY
-
Water swivel condition, no leaks ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of head guides
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Head sub condition, no excessive wear
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Drill head alignment
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
FOOT CLAMPS & BREAKOUTS
-
MH - Breakouts shall be designed to prevent any manual handling during the rod handling process and will be hydraulically operated from a single point
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - No manual spanners in use, rigs must have hands free break out capability
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
No cracking, fatigued, worn or deformed components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Foot clamps are correctly sized & fit correctly with lifting points or suitable handles for removal
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of breakout jaw inserts
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Swinging breakouts, hydraulic spanners and casing drive chucks shall have a system in place to prevent unintended movement or activation
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
i.e proximity switch on rotation cage/ gate to cut out swinging breakouts, dead man switch on valve bank to prevent casing drive chuck activation
-
Other Faults
-
Fault Description
-
Fault Description
ROD HANDLER & ROD MANIPULATORS
-
MH-CC - Exclusion zones identified / barricaded i.e. high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Refer to section 4.20 in Drill Standard
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
All hydraulic hoses and fittings condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Rod handler/ Manipulator controls clearly labelled
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Control levers return to neutral
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - System operates via remote controls outside the exclusion zone & line of fire
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Rod handler operator & Driller have good visual contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No cracking, fatigued, worn or deformed components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is there a system in place to prevent dropped rods from occurring
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
CRANES, LIFTING EQUIPMENT, WINCHES & WIRELINES
-
MH-CC - Is the machine rated capacity (MRC) or Working Load Limit WLL clearly identified and marked on all relevant lifting devices/equipment?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Main/ haul winch will have a disc locking clevis pin & shackle arrangement on the main winch rope haul plug. Core retrieval wirelines will have a lockable overshot & rated safety chain/wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Core retrieval wirelines will have a lockable overshot & rated safety chain/wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH -No over spooling or bunching of wire ropes on cable drums. Check for winch & wireline creep
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Check steel wire ropes used in lifting devices (Winch, Wireline Winch, JIB Winch, Hoist) for excessive amounts of rust, broken wires, squashing and deformities
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Does all lifting equipment have its own unique identity code or number, excluding shackles?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Check wire rope lifting device/s (Winch, Wireline Winch, JIB Winch, Hoist) are fitted with Winch Limiter/Cut Out Switch
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Are all lifting hooks fitted with a safety latch except for grab & chain shortening hooks?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - No bent or deformed hooks & shackles
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Inspect a sample of various lifting equipment (slings, chains etc) to check for damage, excessive wear and compliance to requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
MAST STRUCTURE, CHASSIS, FRAME, PINS & PIVOT POINTS
-
Pivot points & pins receiving grease
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do all pins and bushes have retaining plates or lock pins
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is the mast structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Is the rig base structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 1 must not be operated
-
Anything below a score of 1 must not be operated
-
MH - Does the mast have a complete floor when in the down position to facilitate safe access for working in the mast or doing mast inspections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Anchorage points should be located overhead to prevent pendulum effect (WAH)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
ENGINE & ENGINE BAY
-
Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
Other Faults
-
Fault Description
-
Fault Description
HYDRAULIC SYSTEM
-
Are there any hydraulic leaks? check hoses, rams, blocks, control valves, hydraulic pumps and rotation motors across all systems and aux equipment.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
GENERAL HOUSEKEEPING
-
Is the drill site clear of unnecessary trip hazards, obstacles, hoses cords etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All tools and equipment stored correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rig site free of unnecessary rubbish
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATIONAL CHECKS
-
MH-CC - Check condition of WAH equipment, Harnesses, Lanyards, Static Lines etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Test E-Stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Test rod cage or drill platform cut-out switch operation
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Are all gauges & warning lights operational
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Winch limiter switch/cut out operational on all lifting devices
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Checks Performed?
-
Operational check preformed
COMPLIANCE & CERTIFICATION DOCUMENTATION
-
Evidence to be provided on Drillers/Operators Certification
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• RC and Diamond Driller – Minimum Certificate III in Drilling (including VOC for method used);
• Trainee Driller – Minimum Certificate II / Enrolled in Certificate III;
• Licenced Waterwell Driller - As per the MCRWBA, only Drillers licensed by the Australian Drilling Industry Association (ADIA)
for the applicable state; class of work proposed; and endorsed for the drilling method used shall carry out work on a water
bore; and
• Any unlicensed Trainee Driller must be supervised by an appropriately licensed Driller at all times while carrying out the
work. -
Evidence to be provided of last mast inspection completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• There shall be a documented system in place to ensure mast inspections are completed
-
NDT report
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The NDT shall be carried out on a triennial (3 year) basis, refer to 8.3 - Non Destructive Testing (NDT), of the drill standard.
-
MH-CC - Verify certification for WAH anchorage points. WAH anchorage point must be rated to withstand 15kN for 1 person or 21kN for 2 persons.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - View evidence of WAH system (Static line, anchorage points, posts, stanchions etc) Annual Inspection.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Lifting Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Steel wire rope i.e winch, wireline, jib winch, pullback/ pulldown ropes etc inspection documentation.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All steel wire ropes shall be replaced annually or have a documented, accredited NDT inspection, which confirms wire ropes are within OEM specifications.
-
Electrical Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Haul plug/ head sub register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Safe Work Instructions/Procedure available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The Service Provider shall review all relevant SWI’s/SOP's for the work scope as a minimum every two years.
-
Emergency Response Plan and Map of Area available
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS documents shall be within 5 years of issue
EXCLUSION ZONE, BARRICADING & GUARDING
-
MH - Traffic adequately controlled in work area via cones / signs
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Exclusion zones identified / barricaded i.e. rod handling, high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Where a barricade / exclusion zone is in place, signs or information tags are to be used, informing of the hazard / restricted area
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - All rigs regardless of type will have guarding around the base of the mast to prevent entanglement in rotating rods, casing, clamps, breakouts, rod handlers, feed chains, etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Modifications & repairs to guarding must meet FMG and Australian standards. Is guarding in good condition, sufficient and without bent, broken or missing sections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Service Provider plant and equipment shall comply with Fortescue Guarding & Engineering requirements which apply to all permanent and temporary controls designed to limit personnel interaction with plant and activities (100-PR-SA-1034 & 100-SP-ME-0003) and AS 4024.1501-2006. Guards shall be constructed from 'ARC' mesh, 50x50x3 mm, with rolled edges, unless noted otherwise on the drawings. Finish paint colour Y14 Golden Yellow.
Guards on rotating equipment shall cover the complete rotating component with no gaps between the guard and housings, i.e. Low speed coupling guards and bearing housings. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Can monitoring & inspection of equipment be done with guards in place (if not, view the procedure for the task)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Line of fire risks identified & controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
ISOLATION POINTS & EMERGENCY STOPS
-
MH-CC - Are isolators fitted to equipment and are they labelled and identify what they control?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Are isolators able to be activated from ground level ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Minimum of 3x Emergency stops, clearly labelled, identified and accessible from ground level.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
ELECTRICAL
-
Anderson plug fitted & labelled with a cover
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Battery & leads in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATING PLATFORM/ DRILLERS CONTROL PANEL
-
MH-CC - Overhead protection in place above Driller & control panel, rated for potential load
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Not too high, good access and egress
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Level, free of trip hazards, non-slip surface
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Structurally sound, free of sharp edges, obstacles, cracks and defects
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Adequate Lighting/work lights (if doing night shift)
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Good visibility of work area from platform
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Tetra Radio available at Control Panel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all levers & controls clearly labelled, functional & undamaged
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do levers return to centre / neutral position
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WORK PLATFORM, WALKWAYS, STEPS AND ACCESS LADDERS
-
Are removable sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do stairs and ladders terminate close enough to the ground and allow for 3 points of contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Open edges & potential to fall 2 x 2 identified and controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Do all gates open inward & are they self-closing, do handrails conform to design requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
FIRE SUPPRESSION & HANDHELD FIRE EXTINGUISHERS
-
MH - Are fire extinguishers & suppression systems clearly labelled on all equipment (note - not all equipment will have fire suppression)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Is the fire suppression system adequately charged & in date?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are there enough fire extinguishers available, in date & of suitable type
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Visual Inspection every 6 months
-
Other Faults
-
Fault Description
-
Fault Description
FIRST AID & COMMUNICATION EQUIPMENT
-
Trauma kit present at rig, correctly stocked & in date with tamper seals in tact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Back up communication device available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Functioning mine spec radio at site & signal receivable (perform radio check)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WATER PUMPS & HOSES
-
Are pumps, hoses & couplings in good condition with no leaks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Are hoses & couplings rated for the maximum likely pressure & do they have secondary retention i.e. pins or locking mechanisms?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Do high pressure delivery lines have suitable whip checks, anchor points?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are inlets, outlets & controls labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Where fitted, do PRV’s discharge away from personnel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - High pressure water pumps will have a PRV, (pressure set) with current certs and discharge away from personnel.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
High pressure water pumps will have a relief valve that is pressure set and is monitored monthly and will be changed out every 12 months from install date. All relief valves must be on a register and have current certificates on the Drill Rig. High pressure water pumps used exclusively as a pressure cleaner and is not used for any other function i.e connected into the drill system, used for pumping out core etc, a pressure set PRV is not required.
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
DRILL HEAD ASSEMBLY
-
Air swivel condition, no air/water leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of head guides
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Head sub condition, no excessive wear
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Drill head alignment
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
SLIPS TABLE & BREAKOUTS
-
Are Breakout Tongs being used ?
-
Breakout Tongs in good condition , no cracked, deformed or worn components ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Breakout Tongs NDT certicate in date ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Breakout Tongs to be NDT tested as per OEM specifications.
-
Breakout Tongs "prestart" system in place and in use.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Breakouts shall be designed to prevent any manual handling during the rod handling process and will be hydraulically operated from a single point
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Swinging breakouts and hydraulic spanners shall have a system in place to prevent unintended movement or activation i.e proximity switch, dead man switch etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - No manual spanners in use, rigs must have hands free break out capability
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
The use of manual spanners require department manager approval
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
No cracking, fatigued, worn or deformed breakout components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Manual slips are correctly sized & fit correctly with lifting points or suitable handles for removal
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of breakout jaw inserts
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
CRANES, LIFTING EQUIPMENT, WINCHES & WIRELINES
-
MH-CC - Is the machine rated capacity (MRC) or Working Load Limit WLL clearly identified and marked on all relevant lifting devices/equipment?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH -No over spooling or bunching of wire ropes on cable drums. Check for winch & wireline creep
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Check steel wire ropes used in lifting devices (Winch, Wireline Winch, JIB Winch, Hoist) for excessive amounts of rust, broken wires, squashing and deformities
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Does all lifting equipment have its own unique identity code or number, excluding shackles?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Check wire rope lifting device/s (Winch, Wireline Winch, JIB Winch, Hoist) are fitted with Winch Limiter/Cut Out Switch
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Are all lifting hooks fitted with a safety latch except for grab & chain shortening hooks?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - No bent or deformed hooks & shackles
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Inspect a sample of various lifting equipment (slings, chains etc) to check for damage, excessive wear and compliance to requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
MAST STRUCTURE, CHASSIS, FRAME, PINS & PIVOT POINTS
-
Pivot points & pins receiving grease
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do all pins and bushes have retaining plates or lock pins
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is the mast structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Is the base structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 1 must not be operated
-
Anything below a score of 1 must not be operated
-
MH - Does the mast have a complete floor when in the down position to facilitate safe access for working in the mast or doing mast inspections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Anchorage points should be located overhead to prevent pendulum effect (WAH)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
ONBOARD COMPRESSORS & AIR SYSTEMS
-
Aux air inlets & outlets labelled correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Inlet & outlet connection assemblies plumbed 45 – 90 deg facing downwards
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Pressure relief valves to be installed on all pressure vessels to prevent uncontrolled release of stored energy
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Check condition of receiver tanks & PRV’s,
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Ensure PRV's discharge away from personnel and point in a downward direction
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Ensure any vertical PRV's have a bend (45 or 90 deg) on the outlet side to reduce any contamination or blockage
-
Ensure oil is present in sight glasses
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Visually inspect air hoses, whip checks & hammer locks for damage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Shackles to be rated the same strength or greater than the whip-check & have lock wires/pins if used above head height
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Bolted fixtures above head height shall have a form of secondary retention;
• Shackles must be a four-part configuration and appropriately rated;
• Shackles used as terminal fittings are prevented from unscrewing, e.g. mousing or similar;
• High pressure hose attachment points shall not be extended through the use of multiple
shackles in order to be attached; (Rated Hammer locks and Chains acceptable); -
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Has restricted tooling ( pneumatic tools/ air tools) been authorized for use ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
As per document 100-PR-SA-1018 - Restricted items such as Pneumatic tools require department manager approval
-
Air outlets for handheld air tools to have a regulator fitted to reduce pressure
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC -Adequately rated whip checks/hose restraints to be fitted to all pressure hoses, they must be rated to the maximum pressure & volume of the hose, constructed from stainless or galvanised steel wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Completed unit must as a minimum:
• Shall have ≥900mm of hose grip, two attaching legs that are diametrically opposed with
protective coating, formed eyes securing the unit and each no longer than 450mm in length;
• In the event that the hose being secured is less than 900mm in length then a full-length whip
check shall be used and shall be secured at each end;
• Whip-checks are to have accredited certification from OEM; • No whip-check sock to be installed over potentially abrasive surface(s) (E.G: Dixon Boss bolt assembly) and any whip-check legs that are exposed to sharp, steel surface(s) shall have a protective coating or cover;
• Each whip check leg shall have its own engineered and rated attachment point that shall not be shared by any other devices; -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Ensure all required air hoses (as per standard) have full length whip socks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• Air lines connected to a booster or auxiliary compressor shall be full-length Whip Checks
-
Other Faults
-
Fault Description
-
Fault Description
ENGINE & ENGINE BAY
-
Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
Other Faults
-
Fault Description
-
Fault Description
HYDRAULIC SYSTEM
-
Are there any hydraulic leaks? check hoses, rams, blocks, control valves, hydraulic pumps and rotation motors across all systems and aux equipment.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
GENERAL HOUSEKEEPING
-
Is the drill site clear of unnecessary trip hazards, obstacles, hoses cords etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All tools and equipment stored correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rig site free of unnecessary rubbish
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATIONAL CHECKS
-
MH-CC - Check condition of WAH equipment, Harnesses, Lanyards, Static Lines etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Test E-Stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Lower jaws / foot clamps maintain pressure
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Test rod cage or drill platform cut-out/ proximity/ interlock switches are operational i.e rod cage rotation cut-out, swinging breakouts cut-out, rod presenter dead-man etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Are all gauges & warning lights operational
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Winch limiter switch/cut out operational on all lifting devices
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Checks Performed?
-
Operational check preformed
COMPLIANCE & CERTIFICATION DOCUMENTATION
-
Evidence to be provided on Drillers/Operators Certification
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• RC and Diamond Driller – Minimum Certificate III in Drilling (including VOC for method used);
• Trainee Driller – Minimum Certificate II / Enrolled in Certificate III;
• Licenced Waterwell Driller - As per the MCRWBA, only Drillers licensed by the Australian Drilling Industry Association
(ADIA) for the applicable state; class of work proposed; and endorsed for the drilling method used shall carry out
work on a water bore; and
• Any unlicensed Trainee Driller must be supervised by an appropriately licensed Driller at all times while carrying out
the work. -
Evidence to be provided of last mast inspection completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• There shall be a documented system in place to ensure mast inspections are completed
-
NDT report
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The NDT shall be carried out on a triennial (3 year) basis, refer to 8.3 - Non Destructive Testing (NDT), of the drill standard.
-
MH-CC - Pressure Vessel and PRV certification
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Ensure pressure relief valves are installed on all pressure vessels to
prevent uncontrolled release of stored energy due to over pressure and in accordance with AS
1210-2010: Pressure Relief Valve certificates are valid 1 year from inspection.
Pressure vessels shall comply with Australian Standards AS1210-2010, AS3788:2006 and AS4343-2005 as well as Regulation 6.34 of the MSIR-1995.
Each pressure vessel must have a logbook and an equipment file that contains copies of:
Manufacturer’s Data Reports;
Hydrostatic test certificates; and
Third Party Inspection reports and proof of design registration (if applicable). Inspection reports (2 yearly external / 4 yearly internal)
These items must be available on site at all times for review. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Verify certification for WAH anchorage points. WAH anchorage point must be rated to withstand 15kN for 1 person or 21kN for 2 persons.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - View evidence of WAH system (Static line, anchorage points, posts, stanchions etc) Annual Inspection.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Lifting Equipment Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Steel wire rope i.e winch, wireline, jib winch, pullback/ pulldown ropes etc inspection documentation.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All steel wire ropes shall be replaced annually or have a documented, accredited NDT inspection, which confirms wire ropes are within OEM specifications.
-
Electrical Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Safe Work Instructions/Procedure available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The Service Provider shall review all relevant SWI’s/SOP's for the work scope as a minimum every two years.
-
Emergency Response Plan and Map of Area available
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS documents shall be within 5 years of issue
EXCLUSION ZONE, BARRICADING & GUARDING
-
MH - Traffic adequately controlled in work area via cones / signs
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Exclusion zones identified / barricaded i.e. rod handling, high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Where a barricade / exclusion zone is in place, signs or information tags are to be used, informing of the hazard / restricted area
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - All rigs regardless of type will have guarding around the base of the mast to prevent entanglement in rotating rods, casing, clamps, breakouts, rod handlers, feed chains, etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Modifications & repairs to guarding must meet FMG and Australian standards. Is guarding in good condition, sufficient and without bent, broken or missing sections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Service Provider plant and equipment shall comply with Fortescue Guarding & Engineering requirements which apply to all permanent and temporary controls designed to limit personnel interaction with plant and activities (100-PR-SA-1034 & 100-SP-ME-0003) and AS 4024.1501-2006. Guards shall be constructed from 'ARC' mesh, 50x50x3 mm, with rolled edges, unless noted otherwise on the drawings. Finish paint colour Y14 Golden Yellow.
Guards on rotating equipment shall cover the complete rotating component with no gaps between the guard and housings, i.e. Low speed coupling guards and bearing housings. -
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Can monitoring & inspection of equipment be done with guards in place (if not, view the procedure for the task)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Line of fire risks identified & controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
ISOLATION POINTS & EMERGENCY STOPS
-
MH - Are isolators fitted to equipment and are they labelled and identify what they control?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Are isolators able to be activated from ground levels
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Minimum of 3x Emergency stops, clearly labelled, identified and accessible from ground level.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Other Faults
-
Fault Description
-
Fault Description
ELECTRICAL
-
Anderson plug fitted & labelled with a cover
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Battery & leads in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATING PLATFORM/ DRILLERS CONTROL PANEL
-
MH - Overhead protection in place above Driller & control panel, rated for potential load
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Not too high, good access and egress
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Level, free of trip hazards, non-slip surface
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Structurally sound, free of sharp edges, obstacles, cracks and defects
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Adequate Lighting/work lights (if doing night shift)
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Good visibility of work area from platform
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Tetra Radio available at Control Panel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all levers & controls clearly labelled, functional & undamaged
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do levers return to centre / neutral position
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Other Faults
-
Fault Description
WORK PLATFORM, WALKWAYS, STEPS AND ACCESS LADDERS
-
Are removable sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do stairs and ladders terminate close enough to the ground and allow for 3 points of contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Open edges & potential to fall 2 x 2 identified and controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Do all gates open inward & are they self-closing, do handrails conform to design requirements
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Other Faults
-
Fault Description
-
Fault Description
CYCLONE, SPLITTER & SAMPLE SYSTEM
-
No wear holes in cyclones or T Pieces, Wear bends & elbows in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Cyclone is securely mounted & level with no cracks in mounting structure. If cyclone is on a trailer is it chocked & level?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Every three (3) years – Inspection of all load-bearing attachment points, welds and critical
load bearing path areas, which will include cyclone support arm and attachment; -
MH - Splitter rams & knife gates operational with isolation point fitted to knife draw
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Sample hose to be mineral sample hose rated to no less than 500 psi
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
T Piece/ Outside return pipe secure and has deflector fitted to end of pipe.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
FIRE SUPPRESSION & HANDHELD FIRE EXTINGUISHERS
-
MH - Are fire extinguishers & suppression systems clearly labelled on all equipment (note - not all equipment will have fire suppression)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Is the fire suppression system adequately charged & in date?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Are there enough fire extinguishers available, in date & of suitable type
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
FIRST AID & COMMUNICATION EQUIPMENT
-
Trauma kit present at rig, correctly stocked & in date with tamper seals in tact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Back up communication device available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Functioning mine spec radio at site & signal receivable (perform radio check)
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
WATERPUMPS & HOSES
-
Are pumps, hoses & couplings in good condition with no leaks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Are hoses & couplings rated for the maximum likely pressure & do they have secondary retention i.e. pins or locking mechanisms?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Do high pressure delivery lines have suitable whip checks, anchor points?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Diamond rigs will have a hydraulic driven agitator for mixing mud
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are inlets, outlets & controls labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Where fitted, do PRV’s discharge away from personnel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rigs utilizing pneumatic drilling techniques are to have water injection capability & dust suppression to the cyclone & outside air return
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - High pressure water pumps will have a PRV, (pressure set) with current Certs.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
High pressure water pumps will have a relief valve that is pressure set and is monitored monthly and will be changed out every 12 months from install date. All relief valves must be on a register and have current certificates on the Drill Rig. High pressure water pumps used exclusively as a pressure cleaner and is not used for any other function i.e connected into the drill system, used for pumping out core etc, a pressure set PRV is not required.
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Other Faults
-
Fault Description
-
Fault Description
DRILL HEAD ASSEMBLY
-
Air swivel condition, no air/water leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of head guides
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Head sub condition, no excessive wear
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Drill head alignment
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
SLIPS TABLE & BREAKOUTS
-
Breakouts shall be designed to prevent any manual handling during the rod handling process and will be hydraulically operated from a single point
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No manual spanners in use, rigs must have hands free break out capability
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No cracking, fatigued, worn or deformed components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Manual slips are correctly sized & fit correctly with lifting points or suitable handles for removal
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of breakout jaw inserts
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
ROD HANDLER
-
MH - Exclusion zones identified / barricaded i.e. high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Refer to section 4.20 in Drill Standard
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
All hydraulic hoses and fittings condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all rotating/moving parts identified & guarded.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rod stopper condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rod loader controls clearly labelled
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Control levers return to neutral
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rod loader operation in suitable position
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No over spooling or bunching of wire ropes on cable drums. Check for winch & wireline creep
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - System operates via remote controls outside the exclusion zone & line of fire
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Rod handler operator & Driller have good visual contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No cracking, fatigued, worn or deformed components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is there a system in place to prevent dropped rods from occurring
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Other Faults
-
Fault Description
-
Fault Description
CRANES, LIFTING EQUIPMENT, WINCHES & WIRELINES
-
MH - Is the machine rated capacity (MRC) or Working Load Limit WLL clearly identified and marked on all relevant lifting devices/equipment?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Diamond rigs will have a disc locking clevis pin & shackle arrangement on the main winch rope. Core retrieval wirelines will have a lockable overshot & rated safety chain/wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH -No over spooling or bunching of wire ropes on cable drums. Check for winch & wireline creep
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Check for excessive amounts of rust, broken wires, squashing & deformities in cables & wirelines
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
All steel wire ropes shall be replaced annually or have a documented, accredited NDT inspection, which confirms wire ropes are within OEM specifications.
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Does all lifting equipment have its own unique identity code or number, excluding shackles?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Check wire rope lifting device/s (Winch, Wireline Winch, JIB Winch, Hoist) are fitted with Winch Limiter/Cut Out Switch
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Are all lifting hooks fitted with a safety latch except for grab & chain shortening hooks?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - No bent or deformed hooks & shackles
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Inspect a sample of various lifting equipment to check for damage, excessive wear and compliance to requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Other Faults
-
Fault Description
-
Fault Description
MAST STRUCTURE, CHASSIS, FRAME, PINS & PIVOT POINTS
-
Pivot points & pins receiving grease
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do all pins and bushes have retaining plates or lock pins
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is the mast structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Does the mast have a complete floor when in the down position to facilitate safe access for working in the mast or doing mast inspections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Anchorage points should be located overhead to prevent pendulum effect (WAH)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Other Faults
-
Fault Description
-
Fault Description
ONBOARD COMPRESSORS & AIR SYSTEMS
-
Aux air inlets & outlets labelled correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Inlet & outlet connection assemblies plumbed 45 – 90 deg facing downwards
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Pressure relief valves to be installed on all pressure vessels to prevent uncontrolled release of stored energy
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Check condition of receiver tanks & PRV’s,
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Ensure PRV's discharge away from personnel and have 45 deg bend on outlet
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Ensure any vertical PRV's have a bend (45 or 90 deg) on the outlet side to reduce any contamination or blockage
-
Ensure oil is present in sight glasses
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Visually inspect air hoses, whip checks & hammer locks for damage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Shackles to be rated the same strength or greater than the whip-check & have lock wires/pins if used above head height
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Bolted fixtures above head height shall have a form of secondary retention;
• Shackles must be a four-part configuration and appropriately rated;
• Shackles used as terminal fittings are prevented from unscrewing, e.g. mousing or similar;
• High pressure hose attachment points shall not be extended through the use of multiple
shackles in order to be attached; (Rated Hammer locks and Chains acceptable); -
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Air outlets for handheld air tools to have a regulator fitted to reduce pressure
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH -Adequately rated whip checks/hose restraints to be fitted to all pressure hoses, they must be rated to the maximum pressure & volume of the hose, constructed from stainless or galvanised steel wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Completed unit must as a minimum:
• Shall have ≥900mm of hose grip, two attaching legs that are diametrically opposed with
protective coating, formed eyes securing the unit and each no longer than 450mm in length;
• In the event that the hose being secured is less than 900mm in length then a full-length whip
check shall be used and shall be secured at each end;
• Whip-checks are to have accredited certification from OEM; • No whip-check sock to be installed over potentially abrasive surface(s) (E.G: Dixon Boss bolt assembly) and any whip-check legs that are exposed to sharp, steel surface(s) shall have a protective coating or cover;
• Each whip check leg shall have its own engineered and rated attachment point that shall not be shared by any other devices; -
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Ensure all required air hoses (as per standard) have full length whip socks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• Air lines connected to a booster or auxiliary compressor shall be full-length Whip Checks
-
RC Rigs to have an automated blow down system, (Max 180psi on blowback)
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
ENGINE & ENGINE BAY
-
Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
HYDRAULIC SYSTEM
-
Are there any hydraulic leaks? check hoses, rams, blocks, control valves, hydraulic pumps and rotation motors across all systems and aux equipment.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
GENERAL HOUSEKEEPING
-
Is the drill site clear of unnecessary trip hazards, obstacles, hoses cords etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All tools and equipment stored correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rig site free of unnecessary rubbish
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATIONAL CHECKS
-
MH - Check condition of WAH equipment, Harnesses, Lanyards, Static Lines etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Test E-Stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Lower jaws / foot clamps maintain pressure
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Dead man / proximity switches must be operational – proof required
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Are all gauges & warning lights operational
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
MH - Winch limiter switch/cut out operational on all lifting devices
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
MH - Cyclone knife gate isolation function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 2 must not be operated
-
Anything below a score of 2 must not be operated
-
Other Checks Performed?
-
Operational check preformed
COMPLIANCE & CERTIFICATION DOCUMENTATION
-
Evidence to be provided on Drillers/Operators Certification
-
• RC and Diamond Driller – Minimum Certificate III in Drilling (including VOC for method used);
• Trainee Driller – Minimum Certificate II / Enrolled in Certificate III;
• Licenced Waterwell Driller - As per the MCRWBA, only Drillers licensed by the Australian Drilling Industry Association
(ADIA) for the applicable state; class of work proposed; and endorsed for the drilling method used shall carry out
work on a water bore; and
• Any unlicensed Trainee Driller must be supervised by an appropriately licensed Driller at all times while carrying out
the work. -
Evidence to be provided of last mast inspection completed
-
• There shall be a documented system in place to ensure mast inspections are completed
-
NDT report
-
• Every three (3) years – Inspection of all load-bearing attachment points, welds and critical
load bearing path areas, which will include cyclone support arm and attachment;
• Every six (6) years – Full mast and chassis Inspection including mast weldment, hoist, jib
boom, mast pivot frame, rig carrier chassis or any other critical path load bearing member or
attachment point; -
Pressure Vessel and PRV certification
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Ensure pressure relief valves are installed on all pressure vessels to
prevent uncontrolled release of stored energy due to over pressure and in accordance with AS
1210-2010: Pressure Relief Valve certificates are valid 1 year from inspection.
Pressure vessels shall comply with Australian Standards AS1210-2010, AS3788:2006 and AS4343-2005 as well as Regulation 6.34 of the MSIR-1995.
Each pressure vessel must have a logbook and an equipment file that contains copies of:
Manufacturer’s Data Reports;
Hydrostatic test certificates; and
Third Party Inspection reports and proof of design registration (if applicable). Inspection reports (2 yearly external / 4 yearly internal)
These items must be available on site at all times for review. -
!!! ANYTHING BELOW A SCORE OF 2 MUST NOT BE OPERATED
-
!!! ANYTHING BELOW A SCORE OF 2 MUST NOT BE OPERATED
-
MH-CC - Verify certification for WAH anchorage points. WAH anchorage point must be rated to withstand 15kN for 1 person or 21kN for 2 persons.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - View evidence of WAH system (Static line, anchorage points, posts, stanchions etc) Annual Inspection.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Lifting Register
-
Electrical Register
-
Safe Work Instructions/Procedure available in work area
-
The Service Provider shall review all relevant SWI’s/SOP's for the work scope as a minimum every two years.
-
Emergency Response Plan and Map of Area available
-
SDS available in work area
-
SDS documents shall be within 5 years of issue
EXCLUSION ZONE, BARRICADING & GUARDING
-
MH - Traffic adequately controlled in work area via cones / signs
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Exclusion zones identified / barricaded i.e. rod handling, high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Where a barricade / exclusion zone is in place, signs or information tags are to be used, informing of the hazard / restricted area
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - All rigs regardless of type will have guarding around the base of the mast to prevent entanglement in rotating rods, casing, clamps, breakouts, rod handlers, feed chains, etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Modifications & repairs to guarding must meet FMG and Australian standards. Is guarding in good condition, sufficient and without bent, broken or missing sections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Service Provider plant and equipment shall comply with Fortescue Guarding & Engineering requirements which apply to all permanent and temporary controls designed to limit personnel interaction with plant and activities (100-PR-SA-1034 & 100-SP-ME-0003) and AS 4024.1501-2006. Guards shall be constructed from 'ARC' mesh, 50x50x3 mm, with rolled edges, unless noted otherwise on the drawings. Finish paint colour Y14 Golden Yellow.
Guards on rotating equipment shall cover the complete rotating component with no gaps between the guard and housings, i.e. Low speed coupling guards and bearing housings. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Can monitoring & inspection of equipment be done with guards in place (if not, view the procedure for the task)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Line of fire risks identified & controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
ISOLATION POINTS & EMERGENCY STOPS
-
MH-CC - Are isolators fitted to equipment and are they labelled and identify what they control?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Are isolators able to be activated from ground level ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Minimum of 3x Emergency stops, clearly labelled, identified and accessible from ground level.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
ELECTRICAL
-
Anderson plug fitted & labelled with a cover
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Battery & leads in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
DRILLER OPERATING PLATFORM/ CONTROL PANEL
-
MH-CC - Overhead protection in place above Driller & control panel, rated for potential load
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Not too high, good access and egress
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Level, free of trip hazards, non-slip surface
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Structurally sound, free of sharp edges, obstacles, cracks and defects
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Adequate Lighting/work lights (if doing night shift)
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Good visibility of work area from platform
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Tetra Radio available at Control Panel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all levers & controls clearly labelled, functional & undamaged
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do levers return to centre / neutral position
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WORK PLATFORM, WALKWAYS, STEPS AND ACCESS LADDERS
-
Are removable sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do stairs and ladders terminate close enough to the ground and allow for 3 points of contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Open edges & potential to fall 2 x 2 identified and controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Do all gates open inward & are they self-closing, do handrails conform to design requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
FIRE SUPPRESSION & HANDHELD FIRE EXTINGUISHERS
-
MH - Are fire extinguishers & suppression systems clearly labelled on all equipment (note - not all equipment will have fire suppression)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Is the fire suppression system adequately charged & in date?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are there enough fire extinguishers available, in date & of suitable type
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
FIRST AID & COMMUNICATION EQUIPMENT
-
Trauma kit present at rig, correctly stocked & in date with tamper seals in tact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Back up communication device available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Functioning mine spec radio at site & signal receivable (perform radio check)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
WATER PUMPS & HOSES
-
Are pumps, hoses & couplings in good condition with no leaks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Are hoses & couplings rated for the maximum likely pressure & do they have secondary retention i.e. pins or locking mechanisms?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Do high pressure delivery lines have suitable whip checks, anchor points?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are pumps inlets, outlets & controls labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - High pressure water pumps will have a PRV, (pressure set) with current Certs and discharge away from personnel
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
High pressure water pumps will have a relief valve that is pressure set and is monitored monthly and will be changed out every 12 months from install date. All relief valves must be on a register and have current certificates on the Drill Rig. High pressure water pumps used exclusively as a pressure cleaner and is not used for any other function i.e connected into the drill system, used for pumping out core etc, a pressure set PRV is not required.
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
DRILL HEAD ASSEMBLY
-
Water swivel condition, no leaks ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of head guides
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Head sub condition, no excessive wear
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Drill head alignment
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
FOOT CLAMPS & BREAKOUTS
-
MH - Breakouts shall be designed to prevent any manual handling during the rod handling process and will be hydraulically operated from a single point
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - No manual spanners in use, rigs must have hands free break out capability
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
No cracking, fatigued, worn or deformed components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Foot clamps are correctly sized & fit correctly with lifting points or suitable handles for removal
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Condition of breakout jaw inserts
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Swinging breakouts, hydraulic spanners and casing drive chucks shall have a system in place to prevent unintended movement or activation
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
i.e proximity switch on rotation cage/ gate to cut out swinging breakouts, dead man switch on valve bank to prevent casing drive chuck activation
-
Other Faults
-
Fault Description
-
Fault Description
ROD HANDLER & ROD MANIPULATORS
-
MH-CC - Exclusion zones identified / barricaded i.e. high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Refer to section 4.20 in Drill Standard
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
All hydraulic hoses and fittings condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Rod handler/ Manipulator controls clearly labelled
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Control levers return to neutral
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - System operates via remote controls outside the exclusion zone & line of fire
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Rod handler operator & Driller have good visual contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No cracking, fatigued, worn or deformed components
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is there a system in place to prevent dropped rods from occurring
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
CRANES, LIFTING EQUIPMENT, WINCHES & WIRELINES
-
MH-CC - Is the machine rated capacity (MRC) or Working Load Limit WLL clearly identified and marked on all relevant lifting devices/equipment?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Main/ haul winch will have a disc locking clevis pin & shackle arrangement on the main winch rope haul plug. Core retrieval wirelines will have a lockable overshot & rated safety chain/wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Core retrieval wirelines will have a lockable overshot & rated safety chain/wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH -No over spooling or bunching of wire ropes on cable drums. Check for winch & wireline creep
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Check steel wire ropes used in lifting devices (Winch, Wireline Winch, JIB Winch, Hoist) for excessive amounts of rust, broken wires, squashing and deformities
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Does all lifting equipment have its own unique identity code or number, excluding shackles?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Check wire rope lifting device/s (Winch, Wireline Winch, JIB Winch, Hoist) are fitted with Winch Limiter/Cut Out Switch
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH-CC - Are all lifting hooks fitted with a safety latch except for grab & chain shortening hooks?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - No bent or deformed hooks & shackles
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Inspect a sample of various lifting equipment (slings, chains etc) to check for damage, excessive wear and compliance to requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - All lifting points shall have signage indicating WLL or an identifier which aligns with a register. The register identifies the location, item, sling type, sling configuration, lifting point and WLL of each point.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
The register identifies the location, item, lifting point and WLL of each point
-
All components or items to be lifted shall have signage indicating total weight or an identifier which aligns with a register.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
MAST STRUCTURE, CHASSIS, FRAME, PINS & PIVOT POINTS
-
Pivot points & pins receiving grease
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do all pins and bushes have retaining plates or lock pins
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is the mast structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Is the rig base structure free from cracks and signs of fatigue
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Anything below a score of 1 must not be operated
-
Anything below a score of 1 must not be operated
-
MH - Does the mast have a complete floor when in the down position to facilitate safe access for working in the mast or doing mast inspections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
MH - Anchorage points should be located overhead to prevent pendulum effect (WAH)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
ENGINE & ENGINE BAY
-
Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
Other Faults
-
Fault Description
-
Fault Description
HYDRAULIC SYSTEM
-
Are there any hydraulic leaks? check hoses, rams, blocks, control valves, hydraulic pumps and rotation motors across all systems and aux equipment.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
GENERAL HOUSEKEEPING
-
Is the drill site clear of unnecessary trip hazards, obstacles, hoses cords etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All tools and equipment stored correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rig site free of unnecessary rubbish
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATIONAL CHECKS
-
MH-CC - Check condition of WAH equipment, Harnesses, Lanyards, Static Lines etc
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Test E-Stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Test rod cage or drill platform rod rotation cut-out, proximity or interlock switch are operational
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Are all gauges & warning lights operational
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Winch limiter switch/cut out operational on all lifting devices
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate controls and department manager approval is in place
-
Other Checks Performed?
-
Operational check preformed
COMPLIANCE & CERTIFICATION DOCUMENTATION
-
Evidence to be provided on Drillers/Operators Certification
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• RC and Diamond Driller – Minimum Certificate III in Drilling (including VOC for method used);
• Trainee Driller – Minimum Certificate II / Enrolled in Certificate III;
• Licenced Waterwell Driller - As per the MCRWBA, only Drillers licensed by the Australian Drilling Industry Association (ADIA)
for the applicable state; class of work proposed; and endorsed for the drilling method used shall carry out work on a water
bore; and
• Any unlicensed Trainee Driller must be supervised by an appropriately licensed Driller at all times while carrying out the
work. -
Evidence to be provided of personnel with Rigger or Dogman certification
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Evidence to be provided of last mast inspection completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
• There shall be a documented system in place to ensure mast inspections are completed
-
NDT report - refer to Reference
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The NDT shall be carried out on a triennial (3 year) basis, refer to 8.3 - Non Destructive Testing (NDT), of the drill standard. Lifting points used in slinging operations of components, modules or equipment shall be tested to the following methods - Eddy Current (ET), Magnetic Particle (MPI) or a combination of both.
-
MH-CC - Verify certification for WAH anchorage points. WAH anchorage point must be rated to withstand 15kN for 1 person or 21kN for 2 persons.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - View evidence of WAH system (Static line, anchorage points, posts, stanchions etc) Annual Inspection.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Lifting Register - refer to Reference
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The register shall include details such as but not limited too :
- Lifting point location
- Number of Lifting Points on individual components, equipment or module - Individual Component, equipment or module weight
- Predetermined sling type and configuration - Individual lifting point WLL -
Steel wire rope i.e winch, wireline, jib winch, pullback/ pulldown ropes etc inspection documentation.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Steel wire rope i.e winch, wireline, jib winch, pullback/ pulldown ropes etc inspection documentation.
-
Electrical Register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Haul plug/ head sub register
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Safe Work Instructions/Procedure available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The Service Provider shall review all relevant SWI’s/SOP's for the work scope as a minimum every two years.
-
Emergency Response Plan and Map of Area available
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS available in work area
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
SDS documents shall be within 5 years of issue
AUXILIARY COMPRESSOR(S) & BOOSTER(S)
- AUXILIARY COMPRESSOR
-
Any Auxiliary Compressors?
-
Asset Number(s)
-
Take a Photo of the Equipment being Inspected
EXCLUSION ZONE, BARRICADING & GUARDING
-
MH-CC - Exclusion zones identified / barricaded i.e. rod handling, high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Where a barricade / exclusion zone is in place, signs or information tags are to be used, informing of the hazard / restricted area
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Modifications & repairs to guarding must meet FMG and Australian standards. Is guarding in good condition, sufficient and without bent, broken or missing sections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Service Provider plant and equipment shall comply with Fortescue Guarding & Engineering requirements which apply to all permanent and temporary controls designed to limit personnel interaction with plant and activities (100-PR-SA-1034 & 100-SP-ME-0003) and AS 4024.1501-2006. Guards shall be constructed from 'ARC' mesh, 50x50x3 mm, with rolled edges, unless noted otherwise on the drawings. Finish paint colour Y14 Golden Yellow.
Guards on rotating equipment shall cover the complete rotating component with no gaps between the guard and housings, i.e. Low speed coupling guards and bearing housings. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Line of fire risks identified & controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
ISOLATION POINTS & EMERGENCY STOPS
-
MH-CC - Are isolators fitted to equipment and are they labelled and identify what they control?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Is the remote emergency stop clearly labelled, accessible from ground level and outside the compressor exclusion zone ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine cannot be operated until fault rectified.
ELECTRICAL
-
Anderson plug battery connector point available, labelled for circuit and voltage with cover
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Battery & leads in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault description
WORK PLATFORM, WALKWAYS, STEPS AND ACCESS LADDERS
-
Are removable sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do stairs and ladders terminate close enough to the ground and allow for 3 points of contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Do all gates open inward & are they self-closing, do handrails conform to design requirements
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Are all accesses and egresses i.e. walk ways and stairs adequate, free of trip hazards & obstacles
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Open edges & potential to fall 2 x 2 identified and controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
FIRE SUPPRESSION & HANDHELD FIRE EXTINGUISHERS
-
MH - Are fire extinguishers & suppression systems clearly labelled on all equipment (note - not all equipment will have fire suppression)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Are there enough fire extinguishers available, in date & of suitable type
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Is the fire suppression system adequately charged & in date?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
ONBOARD COMPRESSORS & AIR SYSTEMS
-
Inlet & outlet connection assemblies plumbed 45 – 90 deg facing downwards
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Aux air inlets & outlets labelled correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Air outlets for handheld air tools to have a regulator fitted to reduce pressure
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Check condition of receiver tanks & PRV’s,
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Pressure relief valves to be installed on all pressure vessels to prevent uncontrolled release of stored energy
-
Ensure PRV's discharge away from personnel and point in a downward direction
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Ensure any vertical PRV's have a bend (45 or 90 deg) on the outlet side to reduce any contamination or blockage
-
MH - Shackles to be rated the same strength or greater than the whip-check & have lock wires/pins
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Bolted fixtures above head height shall have a form of secondary retention;
• Shackles must be a four-part configuration and appropriately rated;
• Shackles used as terminal fittings are prevented from unscrewing, e.g. mousing or similar;
• High pressure hose attachment points shall not be extended through the use of multiple
shackles in order to be attached; (Rated Hammer locks and Chains acceptable); -
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH-CC - Adequately rated whip checks/hose restraints to be fitted to all pressure hoses, they must be rated to the maximum pressure & volume of the hose, constructed from stainless or galvanised steel wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Completed unit must as a minimum:
• Shall have ≥900mm of hose grip, two attaching legs that are diametrically opposed with
protective coating, formed eyes securing the unit and each no longer than 450mm in length;
• In the event that the hose being secured is less than 900mm in length then a full-length whip
check shall be used and shall be secured at each end;
• Whip-checks are to have accredited certification from OEM; • No whip-check sock to be installed over potentially abrasive surface(s) (E.G: Dixon Boss bolt assembly) and any whip-check legs that are exposed to sharp, steel surface(s) shall have a protective coating or cover;
• Each whip check leg shall have its own engineered and rated attachment point that shall not be shared by any other devices; -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Ensure all required air hoses (as per standard) have full length whip socks
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Air lines connected to a booster or auxiliary compressor shall be full-length Whip Checks
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Ensure oil is present in sight glasses
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Visually inspect air hoses, whip checks & hammer locks for damage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault description
ENGINE & ENGINE BAY
-
Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
Other Faults
-
Fault Description
-
Fault Description
OPERATIONAL CHECKS
-
MH-CC - Test emergency stop function. If multiple compressors are used, remote emergency stop shall shut down all compressors.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
COMPLIANCE & CERTIFICATION DOCUMENTATION
-
MH-CC - Inspect MDR, design and plant registration, internal/ external inspection report for pressure vessels and PRV test certificates.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Each item of classified plant shall have the following documentation:
• Design information and drawings;
• Design registration information (compliance to AS1210-2010);
• Evidence of plant registration;
• Inspection reports (2 yearly external / 4 yearly internal as per AS3788:2006);
• Manufacturer Data Report (MDR);
• Hydrostatic test report;
• Pressure Relief Valve certificates (valid 1 year from inspection);
• Detailed logbook relating to defects, damage, repairs or component replacement; and
• General information on the equipment. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
AIR BOOSTER
-
Any Air Boosters?
-
Asset number(s)
-
Take a Photo of the Equipment being Inspected
-
Identifiable & Lockable isolator fitted ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
EXCLUSION ZONE, BARRICADING & GUARDING
-
MH-CC - Exclusion zones identified / barricaded i.e. rod handling, high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Where a barricade / exclusion zone is in place, signs or information tags are to be used, informing of the hazard / restricted area
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Modifications & repairs to guarding must meet FMG and Australian standards. Is guarding in good condition, sufficient and without bent, broken or missing sections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Service Provider plant and equipment shall comply with Fortescue Guarding & Engineering requirements which apply to all permanent and temporary controls designed to limit personnel interaction with plant and activities (100-PR-SA-1034 & 100-SP-ME-0003) and AS 4024.1501-2006. Guards shall be constructed from 'ARC' mesh, 50x50x3 mm, with rolled edges, unless noted otherwise on the drawings. Finish paint colour Y14 Golden Yellow.
Guards on rotating equipment shall cover the complete rotating component with no gaps between the guard and housings, i.e. Low speed coupling guards and bearing housings. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Line of fire risks identified & controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
ISOLATION POINTS & EMERGENCY STOPS
-
MH-CC - Are isolators fitted to equipment and are they labelled and identify what they control?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Is the remote emergency stop clearly labelled, accessible from ground level and outside the compressor exclusion zone ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
ELECTRICAL
-
Anderson plug battery connector point available, labelled for circuit and voltage with cover
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Battery & leads in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
WORK PLATFORM, WALKWAYS, STEPS AND ACCESS LADDERS
-
Are removable sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do stairs and ladders terminate close enough to the ground and allow for 3 points of contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Do all gates open inward & are they self-closing, do handrails conform to design requirements
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Are all accesses and egresses i.e. walk ways and stairs adequate, free of trip hazards & obstacles
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Open edges & potential to fall 2 x 2 identified and controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Other Faults
-
Fault Description
-
Fault Description
FIRE SUPPRESSION & HANDHELD FIRE EXTINGUISHERS
-
MH - Are fire extinguishers & suppression systems clearly labelled on all equipment (note - not all equipment will have fire suppression)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Are there enough fire extinguishers available, in date & of suitable type
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Is the fire suppression system adequately charged & in date?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
ONBOARD COMPRESSORS & AIR SYSTEMS
-
Inlet & outlet connection assemblies plumbed 45 – 90 deg facing downwards
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Aux air inlets & outlets labelled correctly
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Air outlets for handheld air tools to have a regulator fitted to reduce pressure
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Check condition of receiver tanks & PRV’s,
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Pressure relief valves to be installed on all pressure vessels to prevent uncontrolled release of stored energy
-
Ensure PRV's discharge away from personnel and point in a downward direction
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Ensure any vertical PRV's have a bend (45 or 90 deg) on the outlet side to reduce any contamination or blockage
-
MH - Shackles to be rated the same strength or greater than the whip-check & have lock wires/pins if used above head height
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Bolted fixtures above head height shall have a form of secondary retention;
• Shackles must be a four-part configuration and appropriately rated;
• Shackles used as terminal fittings are prevented from unscrewing, e.g. mousing or similar;
• High pressure hose attachment points shall not be extended through the use of multiple
shackles in order to be attached; (Rated Hammer locks and Chains acceptable); -
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH-CC - Adequately rated whip checks/hose restraints to be fitted to all pressure hoses, they must be rated to the maximum pressure & volume of the hose, constructed from stainless or galvanised steel wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Completed unit must as a minimum:
• Shall have ≥900mm of hose grip, two attaching legs that are diametrically opposed with
protective coating, formed eyes securing the unit and each no longer than 450mm in length;
• In the event that the hose being secured is less than 900mm in length then a full-length whip
check shall be used and shall be secured at each end;
• Whip-checks are to have accredited certification from OEM; • No whip-check sock to be installed over potentially abrasive surface(s) (E.G: Dixon Boss bolt assembly) and any whip-check legs that are exposed to sharp, steel surface(s) shall have a protective coating or cover;
• Each whip check leg shall have its own engineered and rated attachment point that shall not be shared by any other devices; -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Ensure all required air hoses (as per standard) have full length whip socks
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Air lines connected to a booster or auxiliary compressor shall be full-length Whip Checks
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Visually inspect air hoses, whip checks & hammer locks for damage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
ENGINE & ENGINE BAY
-
Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
Other Faults
-
Fault Description
-
Fault Description
OPERATIONAL CHECKS
-
MH-CC - Test emergency stop function. If multiple compressors are used, remote emergency stop shall shut down all compressors.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
COMPLIANCE & CERTIFICATION DOCUMENTATION
-
MH-CC - Inspect MDR, design and plant registration, internal/ external inspection report for pressure vessels and PRV test certificates.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Each item of classified plant shall have the following documentation:
• Design information and drawings;
• Design registration information (compliance to AS1210-2010);
• Evidence of plant registration;
• Inspection reports (2 yearly external / 4 yearly internal as per AS3788:2006);
• Manufacturer Data Report (MDR);
• Hydrostatic test report;
• Pressure Relief Valve certificates (valid 1 year from inspection);
• Detailed logbook relating to defects, damage, repairs or component replacement; and
• General information on the equipment. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
TRUCKS & TRACKED EQUIPMENT (Including Rig Carriers)
- TRUCKS & TRACKED EQUIPMENT
-
Any Trucks?
-
Take a Photo of the Equipment being Inspected
-
Equipment Asset ID Number
-
Equipment Make & Model
-
KM/ Hour Reading
SUPPORTING INFORMATION REQUIRED
-
Operations Manual in Equipment
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Copy of SME Registration/Certification
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Weed & Seed clearance documentation completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
MANDATORY REQUIREMENTS
-
Identifiable & Lockable ground level isolator at point of access
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated until fault rectified
-
Effective guarding on all accessible moving parts.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Adequate access and egress.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Has a Certified Rollover Protection (ROPS) been fitted ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
For a ROPS system to be deemed compliant, the following is required - Visual inspection of the ROPS shall be part of the truck/ vehicle pre-start.
- Visual inspection of the ROPS shall be part of the truck/ vehicle service.
- ROPS system shall be inspected by a 3rd party every 2 years or as per OEM specification. -
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Approved ROP's exemption must be in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Approved ROP's exemption must be place
-
All seating positions have inertia reel seal belts, in good operating condition and not frayed.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Permanent flashing amber light fitted & operational — exception, Off Highway Haul trucks. (magnetic beacons are not acceptable)
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Adequate lighting for activities associated with vehicle
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Identification signage on 3 sides (sides & rear).
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Windscreen wipers & washers fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Enclosed, sealed air-conditioned operator cabin.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Wheel Chocks available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Pre Start Inspection Booklet
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
Hand-held fire suppression, charged & in date.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Battery secured, covered and in good general condition.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No visible damage to vehicle / machine that can affect its safe operation.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Wheel nut indicators
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
OPERATIONAL AND MAINTENANCE CHECKS
-
Radio fitted and operates on site channels.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Horn operational
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Reversing alarm fitted & operational.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All fitted Warning lights and indicators operational (head, brake, indicator, park & reverse lights).
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Test operation of windscreen washers, wipers and check windscreen for cracks.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Apply foot brake and check for air leaks.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
To test for air leaks in brake system -
1/ Ensure truck is fundamentally stable
2/ Ensure brake system air is at least 8 bar ( pressure gauges for brake system on dash board) 3/ If engine running, shutdown engine/ switch off truck. 4/ Listen for air leaks when brakes applied. -
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Hydraulic, fuel and turbo oil lines free of abrasion and leaks.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Air lines and wiring looms are secure and in good condition.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Engine and transmission free of oil/ fuel/ coolant leaks.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Operator cabin tidy and accessories/ equipment secured ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Ensure no loose items are in cabin i.e jacks, jack poles, tools etc
-
Inspect and check operation of seat adjustment and air suspension seats (if applicable )
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
-
Any Tracked Equipment?
-
Take a Photo of the Equipment being Inspected
-
Equipment Asset ID Number
-
Grouser Plates and track Link condition
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Roller and Idler condition
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Sprocket condition
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Final Drive condition
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Other faults?
-
Fault Description
-
Fault Description
STANDALONE ROD HANDLER/ PIPE LOADER
- STANDALONE ROD HANDLER/ PIPE LOADER
-
Is there a standalone Rod Handler or Pipe Loader ?
-
Asset number
-
Take Photo of Equipment being Inspected
TRAILER & JACK UP SLOOP
-
Is the rod handler or pipe loader mounted on a jack up sloop or trailer ?
-
Jack up Sloop - Asset number
-
Take Photo of Equipment being Inspected
-
Jack up Sloop - Identifiable & lockable isolator fitted and accessible from ground level ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Jack up Sloop - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Jack up Sloop - Is the sloop remotely operated or out of the line of fire ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Control panel functions clearly labelled
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - View documented evidence of the last prestart and service completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
If access to power pack could result in a fall from height resulting in injury, view safe work procedure to safely access power pack for servicing and prestarts.
-
Jack up Sloop - Automatic fire suppression system or sufficient fire extinguishers that are charged and in date ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Jack up Sloop - Machine Rated Capacity MRC or Working Load Limit WLL clearly identified.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Audible alarm shall be fitted to indicate when sloop in operation
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Over-centre valves shall be installed on jack legs
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Coupling system i.e container locks, suitable for safe transportation. Chain, straps or rope not permitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Emergency stops clearly labelled and accessible from ground level
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Jack up Sloop - Anderson plug battery connector point available and labelled for circuit and voltage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Inspect for any cracks or fatigue
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Test emergency stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Jack up Sloop - Other faults
-
Fault Description
-
Fault Description
-
Trailer - Asset number
-
Trailer - Take Photo of Equipment being Inspected
-
Inspect trailer assembly i.e. tow hitch, mounting points, general condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Trailer - Wheel nut indicators
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Trailer - Wheel Chocks available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Trailer - All fitted Warning lights and indicators operational (head, brake, indicator, park & reverse lights).
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Trailer - View documented evidence of the last prestart and service completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
ROD HANDLER/ PIPE LOADER ASSEMBLY
-
Gravitational energy/dropped objects controlled via exclusion zones & barricading
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Refer to section 4.20 in Drill Standard
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
All hydraulic hoses and fittings condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Rod stopper condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rod loader controls clearly labelled
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Rod loader operation in suitable position
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No over spooling or bunching of wire ropes on cable drums. Check for winch & wireline creep
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Inspect rod handler or pipe loader for cracks and/ or fatigue
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Isolator(s) fitted, labelled & functional
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Test dead man / proximity/interlock switches are operational
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Test emergency stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
STANDALONE MUD PUMPS & BULK FLUID/ MIXING TANKS
- STANDALONE MUD PUMPS
-
Any Mud Pumps ?
-
Asset number
-
Take Photo of Equipment being Inspected
SKID, TRAILER & JACK UP SLOOP
-
Is the mud pump mounted on a skid, trailer or jack up sloop ?
-
Jack up Sloop - Asset number
-
Take Photo of Equipment being Inspected
-
MH-CC - Jack up Sloop - Identifiable & lockable isolator fitted and accessible from ground level ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Jack up Sloop - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Jack up Sloop - Is the sloop remotely operated or out of the line of fire ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Control panel functions clearly labelled
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - View documented evidence of the last prestart and service completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
If access to power pack could result in a fall from height resulting in injury, view safe work procedure to safely access power pack for servicing and prestarts.
-
Jack up Sloop - Automatic fire suppression system or sufficient fire extinguishers that are charged and in date ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Jack up Sloop - Machine Rated Capacity MRC or Working Load Limit WLL clearly identified.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Audible alarm shall be fitted to indicate when sloop in operation
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Over-centre valves shall be installed on jack legs
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Coupling system i.e container locks, suitable for safe transportation. Chain, straps or rope not permitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Emergency stops clearly labelled and accessible from ground level
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Jack up Sloop - Anderson plug battery connector point available and labelled for circuit and voltage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Inspect for any cracks or fatigue
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Test emergency stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Jack up Sloop - Other faults
-
Fault Description
-
Fault Description
-
Trailer - Asset number
-
Trailer - Take Photo of Equipment being Inspected
-
Inspect trailer assembly i.e. tow hitch, mounting points, general condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Trailer - Wheel nut indicators
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Trailer - Wheel Chocks available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Trailer - All fitted Warning lights and indicators operational (head, brake, indicator, park & reverse lights).
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Trailer - View documented evidence of the last prestart and service completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Lifting points/ fork tynes rated for application and in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Sticker or signage indicating Tare weight
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
POWER-PACK
-
Does the Mud pump have a stand alone engine
-
Identifiable & Lockable isolator fitted ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Battery(s) secured and covered
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is the fire suppression system adequate, charged & in date?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
MUD PUMP ASSEMBLY
-
Are hoses & couplings in good condition with no leaks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are hoses & couplings rated for the maximum likely pressure & do they have secondary retention
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do high pressure delivery lines have suitable whip checks, anchor points?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are inlets, outlets & controls labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is an accumulator fitted ?
-
Does the accumulator comply with AS1210 - Pressure vessels ? Pressure vessels with a hazard level greater than E are itinerant classified plant.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
To determine the hazard level for a gas charged accumulator used with a non hazardous fluid and non hazardous gas , multiply the accumulator volume in litres by the design pressure in Megapascals. If the answer is a value of 30 or greater, the vessel has a hazard level greater than E. Pressure vessels with a hazard level greater than E are classified plant and therefore require MDR, Inspection reports, design registration etc. Accumulator volume and design pressure should be stamped on the accumulator.
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Adjusted/ shear pin style PRV or fixed/ pressure set PRV fitted?
- Shear pin PRV
- Fixed (non adjustable/ pressure set) PRV
-
Are the manufacturers adjustment instructions readily available i.e OEM manual, information plaque etc ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Discharge away from personnel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is the adjustment/ shear pin as per manufacturers specification ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Ensure home made or make shift pins are not being used i.e nails, thick wire, allen keys etc
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Test certificate current ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Discharge away from personnel
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Emergency stops clearly labelled and accessible from ground level
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Test emergency stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
BULK FLUID & MIXING TANKS
-
Any Mixing tanks ?
-
Asset number
-
Take Photo of Equipment being Inspected
SKID, TRAILER & JACK-UP SLOOP
-
Is the tank mounted on a skid, trailer or jack up sloop ?
-
Jack up Sloop - Asset number
-
Take Photo of Equipment being Inspected
-
Jack up Sloop - Identifiable & lockable isolator fitted and accessible from ground level ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Jack up Sloop - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Jack up Sloop - Is the sloop remotely operated or out of the line of fire ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Control panel functions clearly labelled
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - View documented evidence of the last prestart and service completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
If access to power pack could result in a fall from height resulting in injury, view safe work procedure to safely access power pack for servicing and prestarts.
-
Jack up Sloop - Automatic fire suppression system or sufficient fire extinguishers that are charged and in date ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Jack up Sloop - Machine Rated Capacity MRC or Working Load Limit WLL clearly identified.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Audible alarm shall be fitted to indicate when sloop in operation
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Over-centre valves shall be installed on jack legs
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Coupling system i.e container locks, suitable for safe transportation. Chain, straps or rope not permitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Emergency stops clearly labelled and accessible from ground level
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Jack up Sloop - Anderson plug battery connector point available and labelled for circuit and voltage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Inspect for any cracks or fatigue
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Jack up Sloop - Test emergency stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Jack up Sloop - Other faults
-
Fault Description
-
Fault Description
-
Trailer - Asset number
-
Trailer - Take Photo of Equipment being Inspected
-
Inspect trailer assembly i.e. tow hitch, mounting points, general condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Trailer - Wheel nut indicators
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Trailer - Wheel Chocks available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Trailer - All fitted Warning lights and indicators operational (head, brake, indicator, park & reverse lights).
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Trailer - View documented evidence of the last prestart and service completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Lifting points/ fork tynes rated for application and in good condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Sticker or signage indicating Tare weight
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
POWER-PACK
-
Does the mixing tank have a stand alone engine
-
Identifiable & Lockable isolator fitted ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Battery(s) secured and covered
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Automatic fire suppression system or sufficient fire extinguishers that are charged and in date ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
Emergency stops clearly labelled and accessible from ground level
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Test emergency stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
TANK & MIXING ASSEMBLY
-
Are the hydraulic hoses & couplings in good condition with no leaks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are hoses & couplings rated for the maximum likely pressure & do they have secondary retention
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do high pressure delivery lines have suitable whip checks, anchor points?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Mixing tank hydraulic agitator condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Fluid inlets, outlets & controls labelled ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Is the tank securely attached/ fitted ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
JACK UP SLOOPS
- JACK UP SLOOPS
-
Any Jack up sloops ?
-
Asset number
-
Take Photo of Equipment being Inspected
-
MH-CC - Identifiable & lockable isolator fitted and accessible from ground level ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Is the sloop remotely operated or out of the line of fire ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Control panel functions clearly labelled
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
View documented evidence of the last prestart and service completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
If access to power pack could result in a fall from height resulting in injury, view safe work procedure to safely access power pack for servicing and prestarts.
-
Automatic fire suppression system or sufficient fire extinguishers that are charged and in date ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Machine Rated Capacity MRC or Working Load Limit WLL clearly identified.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Audible alarm shall be fitted to indicate when sloop in operation
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Over-centre valves shall be installed on jack legs
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Coupling system i.e container locks, suitable for safe transportation. Chain, straps or rope not permitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Emergency stops clearly labelled and accessible from ground level
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Anderson plug battery connector point available and labelled for circuit and voltage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Inspect for any cracks or fatigue
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Test emergency stop function
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other faults
- Failed
- Present but non-compliant
- N/A
-
Fault Description
-
Fault Description
BACKHOE/ TELEHANDLER/ FRONT END LOADERS
- BACKHOE/ TELEHANDLER/ FRONT END LOADERS
-
Backhoe/Telehandler or Front end loader?
-
Asset number(s)
-
Take Photo of Equipment being Inspected
-
Do all telehandler, backhoe, and front end loaders using forks for handling drill rods & bore casing have engineered and rated pipe grab attachments which are fit for purpose?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Do all telehandler, backhoe and front end loader attachments have secondary retention on locking and mounting pins for attachments?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Ensure that telehandlers, backhoes and front end loaders have lifting load charts present and legible.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All indicators, flashing lights, head lights and reversing lights working?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Reversing Alarms / Horn working
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Two-way radio, compatible with site system
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
High visibility signage that allows clear and easy Identification from all sides
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Electronic or Hard Copy Pre-start are present & being used
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Anderson lead battery connector point available and labelled for circuit and voltage
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Identifiable & Lockable isolator fitted ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there any hydraulic leaks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are there enough fire extinguishers available, in date & of suitable type
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
View evidence that the telehandler inspection frequency comply with Australian standard AS2550.19
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
As per Australian Standard - AS2550.19, inspection frequency shall be as follows - pre operational, routine (3 monthly), periodic (annual) and major (10 yearly, if applicable). Periodic and major inspections must be carried out by a 3rd party.
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
ROP's system or ROP's approved cabin ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other faults ?
-
Fault Description
-
Fault Description
WORK PLATFORMS & LADDERS
- WORK PLATFORMS & LADDERS
-
Any Work Platforms or Ladders present?
-
Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Is the frame and all steps, gates etc in good condition; i.e. welds free of cracks or fatigue
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do all gates open inward & are they self-closing, do handrails conform to design requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
VLC & LIFTING EQUIPMENT
- VLC & LIFTING EQUIPMENT
-
Any VLC and/or Lifting equipment present?
-
Asset or serial number
-
Take a Photo of the Equipment being Inspected
-
Machine Rated Capacity MRC or Working Load Limit WLL clearly identified and marked on all relevant lifting devices/equipment?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Winch limiter/Cut out switch installed and operational
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Check for excessive amounts of rust, broken wires, squashing & deformities in cables & wirelines
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All steel wire ropes shall be replaced annually or have a documented, accredited NDT inspection, which confirms wire ropes are within OEM specifications.
-
Does all lifting equipment have its own unique identity code or number, excluding shackles?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all lifting hooks fitted with a safety latch except for grab & chain shortening hooks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
No bent or deformed hooks & shackles
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
VLC shall have evidence of inspections in conformance to Australian Standard - AS 2550.1
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
As per Australian Standard - AS2550.1, inspection frequency shall be as follows - pre operational, routine (3 monthly), periodic (annual) and major (10 yearly, if applicable). Periodic and major inspections must be carried out by a 3rd party.
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
GEN SETS/ PORTABLE WELDERS/ LIGHTING PLANTS/ 240V ELECTRICAL EQUIPMENT
- GEN SETS/ PORTABLE WELDERS/ LIGHTING PLANTS/ 240V ELECTRICAL EQUIPMENT
-
Any Gen sets/ Portable Welders/ Lighting Plants or 240V Electrical Equipment ?
-
Any 240v electrical equipment ( drills, angle grinders etc ) ?
-
Check portable electrical equipment has a current test tag
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Mobile electrical equipment such as caravan & workshops are RCD protected, test & tagged
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Is Genset hardwired to a building or Caravan correctly earthed?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
There is no requirement for portable generators to be separately earthed, and it is generally not recommended. For stand-alone generators, the generator frame effectively forms the ‘earth’ of the electrical system. Earthing via an electrode to the general mass of the earth is not required nor recommended. A MEN link at the generator is required. For stand-alone welding generating sets, it is strongly recommended that NO earth electrode is installed; otherwise the welding current might flow via unintended paths and create risks to personnel and equipment.
GENSET/ WELDER/ LIGHTING PLANT
-
Is there a Genset, Welder or Lighting Plant ?
-
Asset number(s)
-
Take a Photo of the Equipment being Inspected
-
Identifiable & Lockable isolator fitted ?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Is the genset or lighting plant trailer mounted ?
-
Inspect trailer assembly i.e. tow hitch, mounting points, general condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Wheel nut indicators
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Wheel Chocks available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Structurally sound, free of sharp edges, obstacles, cracks and defects
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are removable handrail and/ or platform sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
All fitted Warning lights and indicators operational (head, brake, indicator, park & reverse lights).
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
RCD installed, tested and tagged ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
240v outlets shall be IP56 (minimum) rated, switched sockets
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Pre start book present
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Voltage reduction device (VRD) fitted to welder ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated until fault rectified
-
Equipment/ machine must not be operated until fault rectified
-
Welding leads condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Emergency stops clearly labelled and operational
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated until fault rectified
-
Equipment/ machine must not be operated until fault rectified
-
Are there enough fire extinguishers available, in date & of suitable type
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated until fault rectified
-
Equipment/ machine must not be operated until fault rectified
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
-
General Condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
DCU
- DCU
-
DCU present?
-
Asset number(s)
-
Take a Photo of the Equipment being Inspected
-
DCU is securely mounted & level with no cracks in mounting structure.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Every three (3) years – Inspection of all load-bearing attachment points, welds and critical
load bearing path areas, which will include cyclone support arm and attachment; -
Secondary retention on any attachments
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Inspect DCU trailer i.e. tow hitch, mounting points, general condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Sample hose condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Sampler not in line of fire
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
DCU fundamentally stable
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description
MUD CLEANING SYSTEM/ SOLIDS CONTROL UNIT
- MUD CLEANING SYSTEM/ SOLIDS CONTROL UNIT
-
Mud cleaning system present ?
-
Asset number(s)
-
Take a Photo of the Equipment being Inspected
-
MH-CC - Exclusion zones identified / barricaded i.e. rod handling, high pressure air/fluids, dropped objects, open edges
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Where a barricade / exclusion zone is in place, signs or information tags are to be used, informing of the hazard / restricted area
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
TRAILER & SKID MOUNTED
-
Is the mud cleaning system skid or trailer mounted ?
-
Trailer - Asset number
-
Trailer - Take Photo of Equipment being Inspected
-
Inspect trailer assembly i.e. tow hitch, mounting points, general condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Trailer - Wheel nut indicators
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Trailer - Wheel Chocks available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Trailer - All fitted Warning lights and indicators operational (head, brake, indicator, park & reverse lights).
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Trailer - View documented evidence of the last prestart and service completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
POWER-PACK
-
Select Power-pack type
-
Power-pack - Asset number(s)
-
Power-pack - Take a Photo of the Equipment being Inspected
-
Power-pack - Isolator fitted to equipment and are they labelled and identify what they control?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Power-pack - RCD installed, tested and tagged ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Power-pack - 240v outlets shall be IP56 (minimum) rated, switched sockets
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Power-pack - Pre start book present
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Power-pack - Earthing rod present and correctly installed?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
There is no requirement for portable generators to be separately earthed, and it is generally not recommended. For stand-alone generators, the generator frame effectively forms the ‘earth’ of the electrical system. Earthing via an electrode to the general mass of the earth is not required nor recommended. A MEN link at the generator is required. For stand-alone welding generating sets, it is strongly recommended that NO earth electrode is installed; otherwise the welding current might flow via unintended paths and create risks to personnel and equipment.
-
Power-pack - Emergency stops clearly labelled and operational
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Power-pack - Are there enough fire extinguishers available, in date & of suitable type
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Power-pack - General Condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Power-pack - Asset number(s)
-
Power-pack - Take Photo of Equipment being Inspected
-
Power-pack - Identifiable & Lockable isolator fitted ?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Power-pack - Hot surfaces clearly labelled?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Power-pack - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Power-pack - Are turbos, exhaust manifolds and exhaust components wrapped in lagging or guarded to prevent fires and contact with personnel.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Power-pack - Are there any engine oil leaks, coolant leaks or fuel leaks
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Power-pack - Is there a build-up of oily rags / hydrocarbons creating fire risk
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Power-pack - Is there any wear on turbo oil feed lines, fuel lines etc
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Power-pack - Suitable access and egress for checking pre-start items
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Power-pack - Battery(s) secured and covered
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Power-pack - Is the fire suppression system adequate, charged & in date?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
• Visual Inspection every 6 months
• Recharge of fire suppression every 12 months. -
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Power-pack - Are hydraulic & fuel hoses & couplings in good condition with no leaks?
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Radiator has a manually operable or built in pressure relief valve cap and has overflow tube fitted.
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
The cooling system shall have the ability for the pressure to be completely relieved before the cap is removed. If a pressure relieving radiator cap cannot be fitted, the service provider shall ensure the coolant level can be checked and replenished without the removal of the radiator cap.
SOLIDS/ SEPARATION TANKS & ASSEMBLY
-
MH-CC - Modifications & repairs to guarding must meet FMG and Australian standards. Is guarding in good condition, sufficient and without bent, broken or missing sections?
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Service Provider plant and equipment shall comply with Fortescue Guarding & Engineering requirements which apply to all permanent and temporary controls designed to limit personnel interaction with plant and activities (100-PR-SA-1034 & 100-SP-ME-0003) and AS 4024.1501-2006. Guards shall be constructed from 'ARC' mesh, 50x50x3 mm, with rolled edges, unless noted otherwise on the drawings. Finish paint colour Y14 Golden Yellow.
Guards on rotating equipment shall cover the complete rotating component with no gaps between the guard and housings, i.e. Low speed coupling guards and bearing housings. -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Are all rotating/moving parts identified & guarded.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Structurally sound, free of sharp edges, obstacles, cracks and defects
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are all levers & controls clearly labelled, functional & undamaged
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do levers return to centre / neutral position
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Are removable handrail and/ or platform sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Removable framing and/ or equipment fitted at height such as the silt funnel assembly, hoses, piping etc shall have secondary retention.
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Do stairs and ladders terminate close enough to the ground and allow for 3 points of contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Open edges & potential to fall 2 x 2 identified and controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Do all gates open inward & are they self-closing, do handrails conform to design requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH-CC - Adequately rated whip checks/hose restraints to be fitted to all pressure hoses, they must be rated to the maximum pressure & volume of the hose, constructed from stainless or galvanised steel wire rope
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Completed unit must as a minimum:
• Shall have ≥900mm of hose grip, two attaching legs that are diametrically opposed with
protective coating, formed eyes securing the unit and each no longer than 450mm in length;
• In the event that the hose being secured is less than 900mm in length then a full-length whip
check shall be used and shall be secured at each end;
• Whip-checks are to have accredited certification from OEM; • No whip-check sock to be installed over potentially abrasive surface(s) (E.G: Dixon Boss bolt assembly) and any whip-check legs that are exposed to sharp, steel surface(s) shall have a protective coating or cover;
• Each whip check leg shall have its own engineered and rated attachment point that shall not be shared by any other devices; -
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
Other Faults
-
Fault Description
-
Fault Description
TRAILERS
- TRAILERS
-
Any trailers ?
-
Asset number
-
Take Photo of Equipment being Inspected
-
Inspect trailer assembly i.e. tow hitch, mounting points, general condition
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Wheel nut indicators
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Wheel Chocks available
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
MH - Crush points identified, labelled & where possible, guarded
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Structurally sound, free of sharp edges, obstacles, cracks and defects
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Are removable handrail and/ or platform sections retained
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Do stairs and ladders terminate close enough to the ground and allow for 3 points of contact
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
MH-CC - Open edges & potential to fall 2 x 2 identified and controlled
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH-CC - Work platforms, elevated work areas and scaffolds shall have complete floors, hand rails, edge protection, barricades, toe boards & safe access & egress
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine cannot be operated until fault rectified.
-
Equipment/ machine cannot be operated until fault rectified.
-
MH - Do all gates open inward & are they self-closing, do handrails conform to design requirements
- FAILED
- 0 - Present but Non Compliant
- 1 - Minimum compliance, Improvement required
- 2 - Compliant, no action required
- N/A - Please detail in comments.
- Reference
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
Equipment/ machine must not be operated unless appropriate control and department manager approval is in place
-
All fitted Warning lights and indicators operational (head, brake, indicator, park & reverse lights).
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
View documented evidence of the last prestart and service completed
- 0 - Failed
- 1 - Present but non compliant
- 2 - Minimum compliance, Improvement required
- 3 - Compliant
- N/A
- Reference
-
Other Faults
-
Fault Description
-
Fault Description