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DePuy Synthes, West Chester Lab Safety and Environmental Inspection Form

  • Laboratory:

  • Date:

  • Inspector(s):

A. Chemical Hazards Conditions - 

  • 1. All peroxidizable chemicals have dates recorded on label reflecting when received and when opened. These chemicals have not exceeded their site-specific storage and/or in-use expiration dates

  • 2. The appropriate containment devices are used for manipulation of chemicals, transfer of volatile liquids, aerosol-producing activities and handling of solids (i.e., pharmaceutical compounds, proteins, enzymes and potential dust generating materials)

  • 3. Appropriate sign posted at entrance(s) to all laboratories detailing the specific hazards in the laboratory

  • 4. All chemical containers are appropriately labeled

  • 5. All chemical containers are within their expiration dates

  • 6. Incompatible chemicals are segregated

  • 7. Chemical fume hood sash at appropriate height

  • 8. Chemical fume hood(s), vented balance enclosure(s) and isolator(s) certified within past 12 months

  • 9. All compressed gas cylinders, stored in the laboratory and hall closets, are supported/secured, tubing is in good condition and the complete installation is stored away from excessive heat

  • 10. Valve protection caps are on gas cylinders when not in use

B Biological Hazards Conditions

  • 1. Appropriate biohazard pictogram and emergency contact information on sign at the entrance of all labs. Biosafety Level 2, 3 and 4 labs must identify the BSL level and the list of biohazardous agents used

  • 2. Biosafety hazard sign posted at all storage areas/refrigerators/freezers

  • 3. Biosafety cabinet(s) and autoclaves (if applicable) are certified within the past 12 months

  • 4. Biohazardous specimens are stored, transported and shipped in secondary containers to prevent leakage. Secondary containers are labeled with the international biohazard label

  • 5. The appropriate containment device is used for aerosol producing activities (e.g. making biological agents homogeneous)

  • 6. Aerosol-producing equipment/ activities (centrifuges, vortexers, shakers, blenders, tissue homogenizers, sonicators, infected animal necropsy, intranasal inoculation of animals, pressurized vessels, etc.) involving infectious materials are properly contained

  • 7. The appropriate safe needle and sharps devices are used when available

  • 8. All biological waste containers, including all aspiration containers and carboys, are labeled with the words "biological waste"

C. Emergency Response Conditions

  • 1. Lab exits and aisles free from obstruction (>36 inch clearance in US or 80 cm in Europe)

  • 2. Name and telephone number of area supervisor posted at entry of laboratory. Appropriate postings for evacuation routes and site emergency numbers available and visible throughout the facility

  • 3. Safety eyewash(s) and safety shower(s) immediately available, free from obstruction, properly labeled and tested

  • 4. Spill clean-up materials readily available

  • 5. Secondary containment in use for all bench-top equipment using greater than or equal to 1-liter quantities of hazardous liquids

  • 6. Secondary containment in use where liquid chemicals are stored

  • 7. Laboratory entry doors not propped open

  • 8. Fire extinguisher(s) available, free from obstruction, properly labeled and certification/inspection tags are up-to-date

D. Environmental Conditions

  • 1. Waste disposal containers, safety cans, medical, biohazardous waste and sharps containers labeled with appropriate hazardous waste labels/tags

  • 2. Fume hood drains and floor drains protected from accidental spills

  • 3. Recycling bins available and all recyclables segregated for disposal

  • 4. All waste containers closed when not in use. This includes, but is not limited to, closed waste disposal processes for HPLCs

  • 5. Volatile compounds not disposed of by evaporation. Empty containers properly defaced and/or marked as 'empty'

  • 6. Secondary containment in use for liquid hazardous waste

  • 7. No uncovered or over-filled medical/biohazardous waste

E. Ergonomic Conditions

  • 1. Ensure that all objects greater than 35lbs. are stored on bottom shelves. Heavy objects are to be stored closer to the floor to eliminate awkward postures from heavy lifting. (Use material handling devices where appropriate.)

  • 2. Verify adjustable chairs/stools are available in office and laboratory areas

  • 3. Verify ergonomic tools (keyboard trays, anti-fatigue mats, etc.) are utilized for computer and laboratory workstations. (Applicable to workstations used > 2 hrs/day)

F. Fire Protection Conditions

  • 1. All 4 liter solvent bottles plastic coated

  • 2. Flammable materials stored away from heat and ignition sources and in appropriate flammable storage cabinets

  • 3. Are flammable or combustible liquids / mixtures only stored in explosion proof refrigerators or refrigerators specifically rated and labeled for flammable liquid storage? Refrigerators rated for flammable liquid storage are clearly labeled by the manufacturer

  • 4. Less than 8 liters per employee (North America) or 50 liters per lab (Europe) of flammable liquids outside of storage cabinets/waste cans

  • 5. No materials stored within 18 inches (North America) or 50 cm (Europe) of ceiling

G. General Conditions and Housekeeping

  • 1. Sharps and needles are stored in a way to reduce the potential of laceration or needle stick

  • 2. There is no evidence of chemical spills on benchtops, on or near balances, fume hood sills or floors

  • 3. Laboratory benches are generally organized with limited clutter & chemicals

  • 4. Chemical fume hood exhaust baffles not blocked and hood uncluttered

  • 5. No eating, drinking, storing food, applying cosmetics or handling contact lenses in labs

  • 6. Slips, trips or fall risks are not present in the laboratory (i.e., standing water on the floor, electrical cords, materials in aisles)

  • 7. Lab chairs are made of materials easy to clean (clothed chairs are not allowed)

H. Laboratory Equipment Safeguarding Conditions

  • 1. Verify machine guards do not allow the operators' hands, arm or other body parts to make contact with dangerous moving parts by reaching over, under, around or through the guard. Guards are closed when equipment is in use and safety systems are used

  • 2. Verify that equipment utilizing lasers or ultraviolet (UV) light have appropriate warning labels affixed to unit (exception TLC plate readers not required to be labeled)

  • 3 Equipment under pressure (hydrogenation, etc.) - verify pressure rating or netting/safety coating available

  • 4. Electrical cords in good condition and power strips are secured

  • 5. Laboratory equipment safely installed/positioned/secured. If necessary, local exhaust ventilation is installed to remove potentially hazardous vapors from the equipment

  • 6. Electrical cords/power strips are not linked (daisy chained)

  • 7. Does the equipment have a status indicator showing door status and cycle status?

  • 8. Are the utilities (i.e., steam, electric, pneumatic) clearly labeled?

I. Personal Protective Equipment Conditions

  • 1. A listing of the minimum required personal protective equipment is posted outside of the laboratory

  • 2. All employees working with chemicals, biological agents, pharmaceutical compounds, etc. at bench and/or hood are wearing gloves, when applicable

  • 3. Gloves and lab coat not worn in restricted areas (i.e., office areas, meeting rooms and any non-laboratory areas (excluding hallways))

  • 4. The appropriate level of personal protective equipment is worn based on the work being performed in the laboratory

  • General Comments:

  • Follow Up Actions Required:

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