DHL ASCHHEIM

• Conducted on

  Date

• Prepared by

• Location

  Select
Checking position

• CP NUMBER

DRIVES

• Is the conveyor mounted on correct line position according to the layout?

  Yes

  No

  N/A

• Is the conveyor mounted in correct direction? Conveyor must be mounted according to direction of flow.

  Yes

  No

  N/A

• Is the conveyor firmly fixed in place and the construction is rigid?

  Yes

  No

  N/A

• Transition between conveyors is aligned and overlaps are correct

  Yes

  No

  N/A

• Base anchor bolts: all fasteners must be verified or audited as secure and stable with a black permanent marker alignment line down the nut and across the base

  Yes

  No

  N/A

• Threads are not extended more than 25mm above the hex nut. (Measure all, but record all incorrect values)

  Yes

  No

  N/A

• Supports and tensioners are set correctly

  Yes

  No

  N/A

• All components for installation are available/delivered

  Yes

  No

  N/A

• Are all components installed and properly fixed?

  Yes

  No

  N/A

• Measuring device (i.e. Gauges, reducers) are mounted correctly, securelly and accessible for reading

  Yes

  No

  N/A

• Pressure regulator allow adjustments and has set point clearly marked

  Yes

  No

  N/A

• Air piping/tubing routed properly, no damage or possible contact with movable parts

  Yes

  No

  N/A

• All grease points are accessible without removing covers

  Yes

  No

  N/A

• If auto-lubrication system installed, it is possible to inspect it for leaks

  Yes

  No

  N/A

• Free of excessive noise

  Yes

  No

  N/A

• No overheating while operating

  Yes

  No

  N/A

• Sprockets are aligned

  Yes

  No

  N/A

• All rollers installed (no missing roller) and moving properly, no damage of bearings or oil leak

  Yes

  No

  N/A

• Check if correct torque is used to mount the screws/nuts

  Yes

  No

  N/A

• Measure the torque in 1 place at least, record the value

  Yes

  No

  N/A

• Correct motors installed (acc. to drawing), correct power

  Yes

  No

  N/A

• Review pulleys and transmission belts. No damage, cracks.

  Yes

  No

  N/A

• Record serial number of all installed motors and their positions to Critical material tracking sheet

  Yes

  No

  N/A

• Record serial number of all installed gearboxes and their positions to Critical material tracking sheet

  Yes

  No

  N/A

Belt Conveyor / BMB / TS 1100 / TS 1110 / TS 1200 / TS 1208 / TS 1600 / TS 6200 / TS 6565

• Belt is tracking properly on top of the conveyor<br>(belts are to be no less than 5mm from side guide), belt properly alligned

  Yes

  No

  N/A

• Review pulleys and transmission belts. Belts properly tensioned, value marked on the label.<br>Record value of tension roller position

  Yes

  No

  N/A

• Return side of belts should not be rubbing the side frames<br>(the belts should not overhand the pulleys)

  Yes

  No

  N/A

• Belts is routed properly through the drives, take-ups, etc.

  Yes

  No

  N/A

• Belt is cutted under correct angle (according to specification). Measure and record angle of cut

  Yes

  No

  N/A

• Conveyor belt is properly tensioned. Record the value

  Yes

  No

  N/A

• Timing belt (Drive belt) is properly tensioned. Record the value

  Yes

  No

  N/A

• Verify Direction of Flow (see arrows on conveyor)

  Yes

  No

  N/A

• Speed of belt is within specification. Record the speed.

  Yes

  No

  N/A

TS 2100 / TS 2111 / TS 2730 / TS 2732 / TS 2733 / TS 2734 / TS 2960 / TS 2964 / TS 3100 / TS 4800

• Conveyor Beds - Aligned, level and secured

  Yes

  No

  N/A

• Accumulation pressure is adjusted according to requirements

  Yes

  No

  N/A

• Correct type of belt is installed (V-Belt X Round Belt)

  Yes

  No

  N/A

• Drive belt should not be twisted

  Yes

  No

  N/A

• Drive belt is not shave (be aware of black debries)

  Yes

  No

  N/A

• Drive belt should not make a “popping or squeaking” sound on start up

  Yes

  No

  N/A

• Pulley bearing check – all pulleys on bearing should run smoothly without noise and vibration. Check manual spin

  Yes

  No

  N/A

• Are all swivels installed? (No missing swivel bar, no missing wheel)

  Yes

  No

  N/A

• All the swivel wheels are moving properly

  Yes

  No

  N/A

• Verify Direction of Flow

  Yes

  No

  N/A

• Speed is within specification. Record measured speed.

  Yes

  No

  N/A

• All Photo Eye’s installed, are working and on target

  Yes

  No

  N/A

GENERAL ELECTRICAL CHECK

• Electrical installation layout/drawings available

  Yes

  No

  N/A

• All components for installation are available/delivered

  Yes

  No

  N/A

• All components for installation are installed and properly secured

  Yes

  No

  N/A

• Conveyors are grounded to PE bar in MP and interconnected (see installation guide for instructions).

  Yes

  No

  N/A

• All groundings connected to metal (not on painting etc.)

  Yes

  No

  N/A

• Earthing: The resistance between the PE terminal (see 5.2 and Figure 4) and relevant points that are part of the protective bonding circuit shall be measured with a current between at least 0,2 A and approximately 10 A derived from an electrically separated supply source

  Yes

  No

  N/A

• All measurement protocols are done (according to IEC and local standards)

  Yes

  No

  N/A

• Belt tracking and tensioning positions are not blocked by containment or support brackets

  Yes

  No

  N/A

• Electrical enclosure is free from any fluid handling systems (i.e. pneumatics, hydraulics)

  Yes

  No

  N/A

• Record serial number of all installed encoders and their positions to Critical material tracking sheet

  Yes

  No

  N/A

• Record serial number of all installed VFDs and their positions to Critical material tracking sheet

  Yes

  No

  N/A

Main panel

• Positioned and fixed as per area layout with no visible external damage

  Yes

  No

  N/A

• Kick plates, corner covers, fan cover and lifting eyes are fitted

  Yes

  No

  N/A

• Signal column and beacon are fitted

  Yes

  No

  N/A

• All required labels are installed (example: 400V Warning label, Isolation Warning label, Traffolyte identification label etc)

  Yes

  No

  N/A

• Equipotential bond from the cabinet earth bar to the area cable containment are installed

  Yes

  No

  N/A

• Equipotential bonds from the cabinet frame to the cabinet doors are fitted

  Yes

  No

  N/A

• No missing components

  Yes

  No

  N/A

• Field cables are terminated, all spare cores have the ends insulated, cable sheath markers are fitted

  Yes

  No

  N/A

• Unused cable glands are removed and replaced with blanking plugs

  Yes

  No

  N/A

• Trunking covers are present and fitted

  Yes

  No

  N/A

• Clean, free of debris and combustible material

  Yes

  No

  N/A

• Provide a safety measurement record of Live Test of AC Branches with certified measurement device (record shall be provided by Authorised person)

  Yes

  No

  N/A

• Provide a safety measurement record of Dead Test of AC branches with certified measurement device (record shall be provided by Authorised person)

  Yes

  No

  N/A

• Provide a safety measurement record of main cable feeding our MP from customers MDP (main distribution panel) (record shall be provided by Authorised person)

  Yes

  No

  N/A

• Provide a callibration certification of the measuring devices (electronicaly)

  Yes

  No

  N/A

Cable trays

• Routes are installed as per specifications; all deviations are approved by the HW EM Site Supervisor

  Yes

  No

  N/A

• All cable trays are securely fixed and lidded throughout

  Yes

  No

  N/A

• Support brackets / threaded rods are filed and painted at cut edges, end caps are fitted

  Yes

  No

  N/A

• Clean, free of debris and combustible material

  Yes

  No

  N/A

• Cable tray is grounded with an earth strap ≧6mm2

  Yes

  No

  N/A

• Edging strip fitted at point of contact with cables, filed and painted at cut edges. The edges of cable tray edges should be protected not to cut the cables

  Yes

  No

  N/A

Cables

• Cables are segregated as per drawings and the installation standard

  Yes

  No

  N/A

• Wraps are trimmed with no sharp edges

  Yes

  No

  N/A

• Cables are undamaged, with no cuts in the cable or core insulation. No exposed conductors.

  Yes

  No

  N/A

• Cables are terminated neatly (spare length kept to the minimum) using the correctly sized ferrules. All spare cores are fitted with sleeves at their bare ends

  Yes

  No

  N/A

• Sheath markers are fitted to both ends of all cables with the text reading away from the gland or terminal

  Yes

  No

  N/A

• Uniform cabling methods are used for similar situations with all cables securely tied to the containment as required, cable bend radius are not tight

  Yes

  No

  N/A

• Field cables are terminated, all spare cores have the ends insulated, cable sheath markers are fitted

  Yes

  No

  N/A

• MDR motor cables are not in contact with belt

  Yes

  No

  N/A

Panels installation

• Positioned and installed as per the mechanical installation layouts, deviations are approved by the HW EM Site Supervisor

  Yes

  No

  N/A

• No visible external damage

  Yes

  No

  N/A

• All required labels are installed

  Yes

  No

  N/A

• Local Cabinets are equipotentially bonded with cable containment by means of an earth-strap ≧6mm2

  Yes

  No

  N/A

• All unused cable glands are removed and replaced with blanking plugs

  Yes

  No

  N/A

• Clean, free of debris and combustible material

  Yes

  No

  N/A

Field Kit installation

• Connectors to field devices are secure (PEC’s/Proximity switches)

  Yes

  No

  N/A

• Legends fitted to all control switches, push buttons and indicators

  Yes

  No

  N/A

• Pen marks and temporary tape labels have been removed

  Yes

  No

  N/A

Profinet and communication Installation

• Cable segregated from all power cables by means of barriers

  Yes

  No

  N/A

• Minimum length of cable between nodes ≥ 1m

  Yes

  No

  N/A

• Segment lengths are within the specification / schematics

  Yes

  No

  N/A

• Cables do not run parallel to power cables inside cabinets

  Yes

  No

  N/A

• All terminators are set as per the schematics

  Yes

  No

  N/A

• Network Report completed

  Yes

  No

  N/A

GUARDING

• Belt/Chain drive guards installed & free of damage

  Yes

  No

  N/A

• Pinch point on the conveyor - no overlap

  Yes

  No

  N/A

• Exposed rotating devices covered

  Yes

  No

  N/A

• All finger guards installed

  Yes

  No

  N/A

• Max. gap of 5 mm between fingerguard and movable part allowed

  Yes

  No

  N/A

• All covers (bottom cover etc.) installed

  Yes

  No

  N/A

• Guards and covers fixed with all the bolts, no missing bolts

  Yes

  No

  N/A

• No loose hardware (screws, nuts etc. remains in conveyor)

  Yes

  No

  N/A

SIDE GUIDE

• Guide rail lapped correctly

  Yes

  No

  N/A

• Correct side guide rail installed

  Yes

  No

  N/A

• Guide rail installed straight

  Yes

  No

  N/A

• Guide rail transitioned correctly

  Yes

  No

  N/A

• Cut sections are clean, straight & touched up

  Yes

  No

  N/A

• Guide rail free of sharp edges

  Yes

  No

  N/A

• Guide rail has proper hardware & connections

  Yes

  No

  N/A

• Max. gap of 5 mm between sideguard and movable part allowed

  Yes

  No

  N/A

ALIGNED LEVEL & SECURED

• Conveyor is installed straight, it does not walk/bow

  Yes

  No

  N/A

• Conveyor is installed level or angled continuous (acc to the product specification). Record value

  Yes

  No

  N/A

• Conveyor is racked properly

  Yes

  No

  N/A

• Conveyor supports are plumb, anchored, proper bracing and proper locations

  Yes

  No

  N/A

• Conveyor to conveyor transitions are set to proper heights

  Yes

  No

  N/A

APPEARANCE

• Conveyor contains no damaged parts

  Yes

  No

  N/A

• Conveyor does not have scratches paint

  Yes

  No

  N/A

• Touch up paint matches original paint

  Yes

  No

  N/A

• Conveyors are not dirty

  Yes

  No

  N/A

• Conveyors do not have sharpie or other markings

  Yes

  No

  N/A

• Conveyor is in "New" condition

  Yes

  No

  N/A

• No leakage on motors/gearboxes. Check flanges, vents etc.

  Yes

  No

  N/A

PRODUCT CONVEYANCE GENERAL

• All types of parcels (boxes, totes, envelopes, bags) flow smoothly through the conveyor, they don't touch any equipment (photoeyes etc.), they don't catch on or jam over.

  Yes

  No

  N/A

• All types and sizes of parcels are diverted fully and correctly

  Yes

  No

  N/A

ACCUMULATION CONVEYOR

• Does the product stay edge aligned

  Yes

  No

  N/A

• Does the product accumulate correctly (No excessive line pressure. No large gaps between product)

  Yes

  No

  N/A

• Does the product restart correctly (No delay when the zone turns on)

  Yes

  No

  N/A

• Does the product stop correctly (Product does not over shoot zone. Product does not "crash" into product downstream)

  Yes

  No

  N/A

• When accumulating does product become "skewed" to the correct side (brings boxes to the right or left of the conveyor)

  Yes

  No

  N/A

DIVERTING

• Are all types of parcel diverted properly?

  Yes

  No

  N/A

GRAVITY

• Does the light small product make it down <br>the line when starting from a stopped position?

  Yes

  No

  N/A

• Does the product "rock" due to roller/skate wheels centers?

  Yes

  No

  N/A

• All types and sizes of parcels slide freely from infeed to outfeed of chute

  Yes

  No

  N/A

• Infeed of spiral vonveyor is lower than proceeding conveyor

  Yes

  No

  N/A

• Output of spiral conveyor is higher than following conveyor

  Yes

  No

  N/A

LIFT-UP CONVEYORS

• Does all types of parcels move properly, parcels don't stuck

  Yes

  No

  N/A

• The parcels stay on their place when conveyor stops

  Yes

  No

  N/A