Title Page
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Production Date / Batch code
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DOC 21 / Written By :S Tyrrell / Authorised by: B Armstrong/ Issue No : 4 / DOI : 14/11/22 / RFC : Add input for plaster batch number
Metal Detector 1
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* Tests must be performed at the start of a production session (Start Time and Test Time must be recorded and be the same time).
* Tests must be performed a minimum of once per hour (Test Time must be recorded).
* Tests must be performed at the end of a production session (Start Time and Test Time must be recorded and be the same time).
* Metal detectable blue plaster test must be performed once per day at the beginning of the first packing session.
* Metal detectable blue plaster batch number must be recorded
* If any of the following incidents occur, production must be stopped and a Manager called to investigate:
a) Metal detected in a bag of ice.
b) Test stick sample not detected.
c) Belt stops, alarm sounds or light flasher activated.
* The Manager must follow the procedure for metal detection in a bag of ice and record all comments in the box below.
* The Manager must follow the procedure for test stick sample not detected and record all comments in the box below.
* Any potentially contaminated product must be placed in the QUARANTINE BIN and disposed of according to the procedure for non-conforming product.
Metal detector 1
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Metal detectable blue plaster test - sample detected?
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Metal detectable Blue Plaster Batch Number
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Signature
Test Time
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START/END/ HOURLY TEST
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Test Time
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Pallet Number
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BAG 1 -2.0mm F / Alarm Sounded and Belt Stopped
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BAG 2 - No Stick / Alarm Sounded and Belt Stopped
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BAG 3 -2.5mm NF / Alarm Sounded and Belt Stopped
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BAG 4 -No Stick / Alarm Sounded and Belt Stopped
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BAG 5 -2.5mm SS / Alarm Sounded and Belt Stopped
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Signature
Comments
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Non Test Stick Metal Detection Incidents and/or Non Test Stick Sample Detection Incidents - Comments / Actions Taken
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Name and Signature
Metal detector 2
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* Tests must be performed at the start of a production session (Start Time and Test Time must be recorded and be the same time).
* Tests must be performed a minimum of once per hour (Test Time must be recorded).
* Tests must be performed at the end of a production session (Start Time and Test Time must be recorded and be the same time).
* Metal detectable blue plaster test must be performed once per day at the beginning of the first packing session.
* Metal detectable blue plaster batch number must be recorded
* If any of the following incidents occur, production must be stopped and a Manager called to investigate:
a) Metal detected in a bag of ice.
b) Test stick sample not detected.
c) Belt stops, alarm sounds or light flasher activated.
* The Manager must follow the procedure for metal detection in a bag of ice and record all comments in the box below.
* The Manager must follow the procedure for test stick sample not detected and record all comments in the box below.
* Any potentially contaminated product must be placed in the QUARANTINE BIN and disposed of according to the procedure for non-conforming product.
Metal detector 2
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Metal detectable blue plaster test - sample detected?
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Metal detectable Blue Plaster Batch Number
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Signature
Test Time
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START/END/ HOURLY TEST
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Test Time
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Pallet Number
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BAG 1 -2.0mm F / Alarm Sounded and Belt Stopped
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BAG 2 - No Stick / Alarm Sounded and Belt Stopped
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BAG 3 -2.5mm NF / Alarm Sounded and Belt Stopped
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BAG 4 -No Stick / Alarm Sounded and Belt Stopped
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BAG 5 -2.5mm SS / Alarm Sounded and Belt Stopped
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Signature
Comments
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Non Test Stick Metal Detection Incidents and/or Non Test Stick Sample Detection Incidents - Comments / Actions Taken
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Name and Signature
