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Site conducted
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Take 2 photos of each component of the asset (Power Pack, Control Stand, Drill Rig, Mud Tank/ Bean pump.
Power Pack
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Are the panels, doors and guards on the power pack clean, straight, and in working order?
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Is motor / motor compartment clean and free of loose debris?
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Use Megaohmmeter to test motor insulation to ensure manufacturer specifications are met
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Inspect electrical compartments for disconnected wires, Scorch marks, Visible damage, General cleanliness
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Remove and check Solenoids in DCI panel
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Inspect all other electrical parts in Power Pack (Cables, Connectors,)
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replace all filters and breathers on power pack
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Inspect both power pack and DCI bulk heads are clean, rust, and leak free.
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ensure inside of power pack is clean and grease/ oil free.
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Inspect all hoses and replace any damaged or rusty ones.
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Disconnect heat sensor and ensure heat sensor is functioning. Monitor temp with thermometer to prevent damage. reconnect heat sensor
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Ensure hydraulic oil level is acceptable, Set main pump and main relief pressure (8-159 in manual)
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Case drain test Main pump (8-155 in manual) ensure 10lpm is not exceeded
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Ensure UV Dye is applied to power pack, hydraulic oil level is acceptable and run all drill functions for at least 10 minutes.
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Look closely inside of power pack using UV light. Ensure there are no leaks.
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Test oil fill level sensor
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Place camera in hydraulic tank to ensure it is clean and free of debris.
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Inspect cooling fan and clean thoroughly.
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Remove and acid wash heat exchanger.
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Inspect Heat exchanger for leaks
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Follow steps in Manual 6-17 to check and set valve pressures
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Follow steps in Manual 6-22 to check and set flow rates
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Complete circuit test chart (9-7 in Manual) laminate and place in power pack hood.
