Title Page

  • Vestas - Quality InspectionTurbine

  • Inspection date

  • Name of Inspector

  • Location

Platform & turbine Conditions

  • Pad condition, no debris around, space for maneuvers

  • Concrete (and Sealing) around tower

  • Bolts protections, cups and anti-corrosion spray

  • Check for paint damage Outside the tower

  • Check that stairs are installed correctly.

  • Earth cable connection ( if apply)

  • Check for tower door misalignment, rubber seal and air filter conditions

1. Turbine Data

  • Inspector

  • Country:

  • Region name:

  • Site Name

  • Turbine Serial No

  • WTG Pad No

  • Turbine Type

  • MK Version

  • Nominal Power kW

  • Software version:

  • Power curve according to specifications ( take from SCADA system)

  • Turbine Startup date

  • Total Production

  • Run Hours

  • Hours Total

(Turbine Inspection)

  • Date last task performed:

  • Task performed

  • Turbine status at arrival at turbine:

  • Turbine status after inspection:

  • Active Warnings / Alarms Status

  • Check menu 6 Temperatures

Ground Controller / Bottom Controlller / Tower Base

  • Lights

  • Emergency lights

  • Signals (correct install, visual, and status condition)

  • Tower Base / GroundController / Bottom controller general view

  • Test Mode selectors key (++01-615-08-S1) modes 2, 3 or 4

  • Electric single Line schematic on the cabinet door (if apply)

  • Check Inspection TAG of stairs, installed correctly, earth cable connection

  • Is access to Nacelle/Tower clearly marked as "NOT ALLOWED" ?

  • Check the torque mark of stairs bolts

  • Cable work (electric cables and plugs)

  • Communication Box, cables, and connections

  • Check internal foundation bolt's torque marks and date

  • Check dehumidifier adequately installed (if applicable)

  • Check inside all Cabinets for dirt/dust, door latches, and hinges

  • Check Grounding on the base tower (proper connection in bounding bar, if present). Test continuity with Fluke

  • Check Inspection Tag of service lift / Climber helper

  • is access to service lift marked as "NOT ALLOWED"?

  • Inspection of service lift / Climber helper

  • Is access to service lift marked ad "Access NOT ALLOWED, Do NOT use"?

  • Cabinets Number and Serial Number and picture of the Nameplate

  • Controller Cabinet : Function, conditions inside the cabinet, fans and heating function, connections, cabling

  • UPS : Function, conditions inside the cabinet, fans and heating function, connections, cabling, batteries

  • UPS - check settings of timers and contractors. UPS test.

  • Cabinet on the ground:Function, conditions inside the cabinet, fans and heating function, connections, cabling (extra)

  • Cabinet on the ground: Function, conditions inside the cabinet, fans and heating function, connections, cabling (extra)

  • Cabinet on the ground: Function, conditions inside the cabinet, fans and heating function, connections, cabling (extra)

  • Cabinet on the ground: Function, conditions inside the cabinet, fans and heating function, connections, cabling (extra)

  • Switchgear conditions (SF6 level, Instructions/signs, paint damages, electrical and mechanical functionality)

  • Trip Test Switchgear

  • Check the power cables from the tower control cabinet are connected to the HV switchgear is connected correctly.

  • Test Control reconnect of HV Switchgear

  • Check KEY interlock system (key of trafo room)

  • Test Emergency Button

  • Corrosion on electrical parts, cabinets

  • Corrosion on Mechanic parts

  • Visual check for overall cleanliness

Tower

  • Check Ladder (damaged parts, loosen bolts, supports)

  • Gates hatch in platforms are functioning properly

  • Check Safety Cable (and clips) / Safety Rail are in place on the ladder / (Fall arrest cable or guide rail)

  • Anchor points mounted present and condition

  • Plate with batch number mounted on bolts (bolts for tower flanges)

  • Check the flange bolt's torque 1' (date, initials, torque mark, washer installed correctly)

  • Check the flange bolt's torque 2' (date, initials, torque mark, washer installed correctly)

  • Check the flange bolt's torque 3' (date, initials, torque mark, washer installed correctly)

  • Check the flange bolt's torque 4' (date, initials, torque mark, washer installed correctly)

  • Check the flange bolt's torque 5' (date, initials, torque mark, washer installed correctly)

  • Check for paint damage inside the tower

  • Spray (Corrosion protection) applied on bolts

  • Oxidation on surfaces

  • Lights and Sockets working properly and in good conditions (for each tower section)

  • Grounding cables installed correctly using bolt and washer, no paint around the contact area, and torque mark

  • Cable work (Power, communication, ground and aux cables) up the tower is neat, secured, and free of damage

  • Communication cable (protect and correctly install)

  • Cable protections correctly mounted and in the correct position

  • Visual check for overall cleanliness

Yaw Platform / Yaw System

  • Test Lubrification pump (Autolube)

  • Yaw ring and pinions teeth Lubrication

  • Test emergency button

  • Check Yaw Claw Automatic Lubrication System

  • Visual check for bolt connection Yawring/ tower flange

  • Check the correct torque of bolts Yaw drives/main frame (date, initials, torque mark, washer installed correctly)

  • Check that cables are securely tightened / no rubbing marks

  • Visual inspection of Yaw cabinet (cable work, contactors, relays,..)

  • Check if the paint are removed before ground cables are mounted

  • Check plugs of Yaw motors

  • Check lock preload radial pressure plates

  • Check preload of spring packages for clawbeams (axial pressure plates)

  • Check yaw gear (measure consumption of yaw motors) / Oil Level / Leakages

  • Check the vibration (oscillation) sensor and cable connection

  • Check the yaw positions (cable twist) sensor and cable connection

  • Listen for abnormal noise when the nacelle yaw CW and CCW

  • Take Serial Number, and picture of the Name plate for nacelle

  • Oil, dirtiness, marks, on the yaw platform

  • Yaw light and plugs are mounted correctly and working

  • Visual check for cleanliness on and around yaw platform

Gearbox

  • Gearbox (Take a picture of the plate)

  • Gearbox Oil level

  • Check Gearoil calibration using document 0082-2117 point 45

  • Gearbox -type of oil

  • Gearbox Air Filter in good condition

  • Leakages in hoses, joints, junctions, etc

  • Using the Magnet, check for debris on the Gearbox

  • Check swarf (plug and installation)

  • Test Gear oil Pump

  • Visual inspection gear oil station

  • Check the valve of gravity thank

  • Check off-line filter is operating (no air in the system, difference between pressure before and after filtration)

  • Check the intercooler system of the gear oil

  • Listen for abnormal noise from bearings and for gearbox transmission (Manual at low RPM)

  • Visual inspection of Shrink disk (torque marks)

  • Gearbox alignment / Dampers' conditions/dust of rubber/ marks

  • Test brake system

  • Check brake disc condition (corrosion, cracks, torque marks)

  • Check Brake pads and thermistors (plug, cable, and connections)

  • Check brake disc pipes, pipe connections, and leakdge

  • Request Gearbox inspection

  • (Slip Ring - Rotation Unit) Visual internal inspection

  • (Slip Ring - Rotation Unit) Check fixed position of the slip ring body

  • (Slip Ring - Rotation Unit) Check cables connection

  • (Slip Ring - Rotation Unit) Check communication cables and signal power

  • (Slip Ring - Rotation Unit) Check oil leakage

  • Leakages in hoses, joints, junctions, etc

  • Visual inspection of Coupling / flexible elements / composite parts / steel laminae parts

  • inspection of torque bolts (Coupling)

  • Inspection of Coupling protection

  • Gearbox visual check for cleanliness

Hydraulics

  • Hydraulic - Hydraulic station manufacture

  • Hydraulic Oil Level

  • Hydraulic oil type

  • Test Hydraulic pumps (1 & 2 pumps)

  • Hydraulic Working pressures (main pressure, relief valve)

  • Hydraulic Air Filter condition

  • Precharged Pressure on Accumulators (warnings or alarms of pressure) - test of accumulators

  • Test emergency valves

  • Hydraulic Testings ( pressure, valves, heating, relive valve pressure,

  • Hydraulic station leakage

  • Cables connections

  • Corrosion on the hydraulic manyfold

  • Overview of hydraulic station

  • Test Emergency Button

  • Check Rotor lock hand pump

Generator

  • Generator (Take a picture of the plate)

  • Visual inspection of generator

  • Torque check (mark) of the bolts

  • Generator alignment form (check the alignment values)

  • Lubrication on generator (grease container/pump, pipes, outlet)

  • Listen for abnormal noise from bearings (Low RPM)

  • Visual inspection of Cooling system

  • Test cooling Pump ( if apply), Check leakages and pressure of circuit

  • Visual inspection of Encoder

  • Check Stator isolation (Meger / Motor test) and overall generator status

  • Visual inspection of Stator cables

  • Check Rotor isolation (Meger / Motor test) and overall generator status (if apply)

  • Visual inspection of Power Slip ring (if apply)

  • Visual inspection of Brush

  • Visual inspection of face contact on Slip Ring

  • Visual inspection of Earth brush

  • Test fan of power slip ring and visual inspection of pipes

  • Visual inspection of the covers

  • Visual check for cleanliness

Main shaft

  • Visual inspection of Main shaft

  • Visual inspection of Lubrification system

  • Test lubrification system

  • Leakages in Main Bearing seals

  • Check the adjustment of RPM sensors (2mm)

  • Listen for abnormal noise from bearings (Low RPM)

  • Visual inspection of torque marks on bolts

  • Test Emergency button

  • Visual check for cleanliness

Nacelle

  • Visual inspection of nacelle

  • Cabinets, serial number

  • Nacelle Structure Condition (Fiber Glass, missing bolts, misalignments, hatches, sealings, etc)

  • Visual inspection of Top controller (DCN, Plugs, cables and LED's,..)

  • Test Mode selectors key (++01-615-08-S2) modes 2, 3 or 4

  • Visual inspection of TTswitch (plugs and LED's).

  • Visual inspection of UPS and batteries

  • Check Relays settings (contactors)

  • Check plugs and cable work

  • Test Emergency buttons

  • Test -Trip of switchgear

  • Inspection of Smoke detector system

  • Visual inspection of hatch (actuators of Nacelle and transformer)

  • Visual inspection of fans and test

  • Service Crane working properly (Inspection Tag)

  • Service Crane Chain Lubricated properly

  • Rescue Control (Inspection Tag, Security Clips mounted)

  • Fire Extinguishers Inspected and proper conditions

  • Lights and Sockets working properly and in good conditions

  • Main Frame Visual inspection for cracks and corrosion

  • Electrical Oxidation and Dirt

  • Overall cleanliness

Converter / CubePower / FlexPower

  • VPC type and serial number

  • Visual inspection of VPC (plugs, batterie, cable work)

  • Visual inspection (Cable work and connections)

  • Check the batterie of VPC

  • Visual inspection of cabinets (Line and Machine side)

  • Visual inspection of Breakers and settings

  • Check Tru-Card (color) Plugs and cable work

  • Visual inspection of relay arc detector relay ) check menu 11.188 for arc system ok and test one sensor.

  • Visual inspection of Fuses, Capacitors and Aux Breakers

  • Check the cooling system (air - test the fans and water check for leakage and test pump) (water check pressure of circuit)

  • Check for dry bags (need to be removed if the turbine is in Run) - (from all cabinets)

  • Inspection of arc vent (if have damaged or broken )

  • Test Emergency button

  • Overall cleanliness

Cooling

  • Visual inspection Of Pumps

  • check for leakages on the circuit and the clamps are tight

  • Visual inspection of 3 way valve ( need to be open and blocked)

  • Check electrical 3-way valve (need to be in normal operation)

  • Check menu 11.111 test signal for close

  • Visual inspection of heater exchange

  • Check cooler level

  • Visual inspection of level sensor

  • Visual inspection of cooler thank

  • Test cooler system

  • Check pressure and level of Gearbox/Hydraulic and CONV/GEN cooling

Roof

  • Visual inspection of Roof

  • visual inspection of bolts and sealing of roof

  • Visual inspection of the anchorage Points

  • Oxidation at anchorage points and support

  • Visual inspection of top radiators (leakage and damage) and sensor (if apply)

  • Inspection of cooler pipes (clamps tight)

  • Visual inspection of the Wind sensors Condition (FT, US, Wind Vane, Anemometers) Support, plugs, and cables

  • Alignment of wind sensors

  • Aviation Light ( test and cable work)

Transformer

  • Transformer manufacturer and serial number

  • Interlocking system conditions (proper installation, keys postition, damages)

  • Transformer Condition (cracks, spark marks, cleanness)

  • Cables Condition (cabler working, termination, damaged isolation)

  • Visual inspection of the 3 phases (L1,L2, and L3) of the HV cable (-415-W1) are connected correctly (-415-T1)

  • Visual inspection of coils (L1, L2, L3)

  • Condition of Trafo cabinet (loosen cables, doors)

  • Inspection of torque (marks of torque) if possible check on bolt from different sizes

  • Test Arc detection system

  • Inspection of the Fire system

  • Test cooling system (fans)

  • Visual inspection of Earth connection

  • Visual inspection of PT100 connections

  • Visual inspection of HV busbar clearance (start or delta connection of transformer ) and check Power Tapes

  • Visual inspection of trafo room

  • Overall cleanliness

HUB/Blades

  • Visual inspection of Rotor Lock pins

  • Visual inspection of lubrification of pin lock

  • Visual inspection of lock Rotor lock disc (marks, cracks,..0

  • Visual inspection (marks of torque ) Rotor

  • Test Emergency button

  • Visual inspection of LCTU

  • Check three blade Cover ( loosen, and mounted in correct position)

  • Visual inspection of Blade Lubrification system

  • Visual inspection of blade bearing Outside seals

  • Visual inspection (toque marks of Blade bolts)

  • Check for damage on nose cone support and fiber glass and bolts

  • Lights working properly and in good conditions

  • Cable working

  • Overall Condition (leakages, connectors, Plugs, pitch cylinders, linear transducers, valves)

  • Lubrication. Check grease storage bottles (if apply)

  • Visual inspection Blade bearing inside Seals

  • Leakages on the lubrication system and blade

  • Check pitch Cylinders (movements, bolts, noise)

  • Check accumulators and test (4 accumulators =110 +/- 3 bar

  • Emergency valves test faster V117 47.0 mm/sec ± 4.6 mm/sec V136 38.9 mm/sec ± 3.8 mm/sec V150 30.8 mm/sec ± 3 mm/sec

  • Emergency valves test slow V117 8.0 mm/sec ± 1.5 mm/sec V136 7.8 mm/sec ± 1.4 mm/sec. V150 6.3 mm/sec ± 1.1 mm/sec.

  • Pitch speed test

  • Proportional valves test

  • Visual inspection of HUb controller

  • Visual inspection DCN (cable work, plugs, communication, and protection)

  • Check UPS and batteries and test

  • Test Safety mode (Pump start and move the 3 blades)

  • Check the blade lock pins (work correctly)

  • Visual inspection of Blade controllers and cable works

  • Visual inspection of Load sensors (measure correctly)

  • Check the Positive end stop of the blade 94.5' and TC mark is less than -4' (Pitch range -4 to 94.5)

  • Check blade encoders (blade A, B, C)

  • Check TC mark alignment

  • Check for dry bags ( need to be removed)

  • Oxidation & dirtiness on HUB

  • Listen for abnormal noises (unlock the Rotor and Low RPM)

  • Visual Blades inspection

  • Overall cleanliness

Page 4 of 4

The templates available in our Public Library have been created by our customers and employees to help get you started using SafetyCulture's solutions. The templates are intended to be used as hypothetical examples only and should not be used as a substitute for professional advice. You should seek your own professional advice to determine if the use of a template is permissible in your workplace or jurisdiction. You should independently determine whether the template is suitable for your circumstances.