Title Page
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Vestas - Quality InspectionTurbine
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Inspection date
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Name of Inspector
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Location
Platform & turbine Conditions
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Pad condition, no debris around, space for maneuvers
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Concrete (and Sealing) around tower
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Bolts protections, cups and anti-corrosion spray
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Check for paint damage Outside the tower
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Check that stairs are installed correctly.
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Earth cable connection ( if apply)
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Check for tower door misalignment, rubber seal and air filter conditions
1. Turbine Data
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Inspector
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Country:
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Region name:
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Site Name
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Turbine Serial No
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WTG Pad No
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Turbine Type
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MK Version
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Nominal Power kW
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Software version:
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Power curve according to specifications ( take from SCADA system)
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Turbine Startup date
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Total Production
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Run Hours
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Hours Total
(Turbine Inspection)
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Date last task performed:
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Task performed
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Turbine status at arrival at turbine:
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Turbine status after inspection:
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Active Warnings / Alarms Status
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Check menu 6 Temperatures
Ground Controller / Bottom Controlller / Tower Base
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Lights
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Emergency lights
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Signals (correct install, visual, and status condition)
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Tower Base / GroundController / Bottom controller general view
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Test Mode selectors key (++01-615-08-S1) modes 2, 3 or 4
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Electric single Line schematic on the cabinet door (if apply)
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Check Inspection TAG of stairs, installed correctly, earth cable connection
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Is access to Nacelle/Tower clearly marked as "NOT ALLOWED" ?
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Check the torque mark of stairs bolts
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Cable work (electric cables and plugs)
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Communication Box, cables, and connections
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Check internal foundation bolt's torque marks and date
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Check dehumidifier adequately installed (if applicable)
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Check inside all Cabinets for dirt/dust, door latches, and hinges
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Check Grounding on the base tower (proper connection in bounding bar, if present). Test continuity with Fluke
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Check Inspection Tag of service lift / Climber helper
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is access to service lift marked as "NOT ALLOWED"?
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Inspection of service lift / Climber helper
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Is access to service lift marked ad "Access NOT ALLOWED, Do NOT use"?
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Cabinets Number and Serial Number and picture of the Nameplate
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Controller Cabinet : Function, conditions inside the cabinet, fans and heating function, connections, cabling
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UPS : Function, conditions inside the cabinet, fans and heating function, connections, cabling, batteries
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UPS - check settings of timers and contractors. UPS test.
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Cabinet on the ground:Function, conditions inside the cabinet, fans and heating function, connections, cabling (extra)
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Cabinet on the ground: Function, conditions inside the cabinet, fans and heating function, connections, cabling (extra)
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Cabinet on the ground: Function, conditions inside the cabinet, fans and heating function, connections, cabling (extra)
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Cabinet on the ground: Function, conditions inside the cabinet, fans and heating function, connections, cabling (extra)
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Switchgear conditions (SF6 level, Instructions/signs, paint damages, electrical and mechanical functionality)
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Trip Test Switchgear
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Check the power cables from the tower control cabinet are connected to the HV switchgear is connected correctly.
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Test Control reconnect of HV Switchgear
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Check KEY interlock system (key of trafo room)
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Test Emergency Button
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Corrosion on electrical parts, cabinets
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Corrosion on Mechanic parts
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Visual check for overall cleanliness
Tower
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Check Ladder (damaged parts, loosen bolts, supports)
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Gates hatch in platforms are functioning properly
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Check Safety Cable (and clips) / Safety Rail are in place on the ladder / (Fall arrest cable or guide rail)
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Anchor points mounted present and condition
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Plate with batch number mounted on bolts (bolts for tower flanges)
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Check the flange bolt's torque 1' (date, initials, torque mark, washer installed correctly)
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Check the flange bolt's torque 2' (date, initials, torque mark, washer installed correctly)
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Check the flange bolt's torque 3' (date, initials, torque mark, washer installed correctly)
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Check the flange bolt's torque 4' (date, initials, torque mark, washer installed correctly)
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Check the flange bolt's torque 5' (date, initials, torque mark, washer installed correctly)
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Check for paint damage inside the tower
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Spray (Corrosion protection) applied on bolts
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Oxidation on surfaces
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Lights and Sockets working properly and in good conditions (for each tower section)
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Grounding cables installed correctly using bolt and washer, no paint around the contact area, and torque mark
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Cable work (Power, communication, ground and aux cables) up the tower is neat, secured, and free of damage
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Communication cable (protect and correctly install)
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Cable protections correctly mounted and in the correct position
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Visual check for overall cleanliness
Yaw Platform / Yaw System
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Test Lubrification pump (Autolube)
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Yaw ring and pinions teeth Lubrication
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Test emergency button
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Check Yaw Claw Automatic Lubrication System
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Visual check for bolt connection Yawring/ tower flange
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Check the correct torque of bolts Yaw drives/main frame (date, initials, torque mark, washer installed correctly)
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Check that cables are securely tightened / no rubbing marks
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Visual inspection of Yaw cabinet (cable work, contactors, relays,..)
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Check if the paint are removed before ground cables are mounted
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Check plugs of Yaw motors
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Check lock preload radial pressure plates
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Check preload of spring packages for clawbeams (axial pressure plates)
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Check yaw gear (measure consumption of yaw motors) / Oil Level / Leakages
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Check the vibration (oscillation) sensor and cable connection
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Check the yaw positions (cable twist) sensor and cable connection
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Listen for abnormal noise when the nacelle yaw CW and CCW
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Take Serial Number, and picture of the Name plate for nacelle
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Oil, dirtiness, marks, on the yaw platform
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Yaw light and plugs are mounted correctly and working
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Visual check for cleanliness on and around yaw platform
Gearbox
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Gearbox (Take a picture of the plate)
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Gearbox Oil level
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Check Gearoil calibration using document 0082-2117 point 45
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Gearbox -type of oil
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Gearbox Air Filter in good condition
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Leakages in hoses, joints, junctions, etc
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Using the Magnet, check for debris on the Gearbox
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Check swarf (plug and installation)
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Test Gear oil Pump
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Visual inspection gear oil station
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Check the valve of gravity thank
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Check off-line filter is operating (no air in the system, difference between pressure before and after filtration)
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Check the intercooler system of the gear oil
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Listen for abnormal noise from bearings and for gearbox transmission (Manual at low RPM)
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Visual inspection of Shrink disk (torque marks)
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Gearbox alignment / Dampers' conditions/dust of rubber/ marks
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Test brake system
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Check brake disc condition (corrosion, cracks, torque marks)
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Check Brake pads and thermistors (plug, cable, and connections)
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Check brake disc pipes, pipe connections, and leakdge
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Request Gearbox inspection
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(Slip Ring - Rotation Unit) Visual internal inspection
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(Slip Ring - Rotation Unit) Check fixed position of the slip ring body
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(Slip Ring - Rotation Unit) Check cables connection
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(Slip Ring - Rotation Unit) Check communication cables and signal power
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(Slip Ring - Rotation Unit) Check oil leakage
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Leakages in hoses, joints, junctions, etc
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Visual inspection of Coupling / flexible elements / composite parts / steel laminae parts
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inspection of torque bolts (Coupling)
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Inspection of Coupling protection
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Gearbox visual check for cleanliness
Hydraulics
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Hydraulic - Hydraulic station manufacture
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Hydraulic Oil Level
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Hydraulic oil type
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Test Hydraulic pumps (1 & 2 pumps)
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Hydraulic Working pressures (main pressure, relief valve)
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Hydraulic Air Filter condition
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Precharged Pressure on Accumulators (warnings or alarms of pressure) - test of accumulators
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Test emergency valves
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Hydraulic Testings ( pressure, valves, heating, relive valve pressure,
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Hydraulic station leakage
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Cables connections
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Corrosion on the hydraulic manyfold
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Overview of hydraulic station
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Test Emergency Button
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Check Rotor lock hand pump
Generator
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Generator (Take a picture of the plate)
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Visual inspection of generator
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Torque check (mark) of the bolts
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Generator alignment form (check the alignment values)
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Lubrication on generator (grease container/pump, pipes, outlet)
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Listen for abnormal noise from bearings (Low RPM)
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Visual inspection of Cooling system
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Test cooling Pump ( if apply), Check leakages and pressure of circuit
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Visual inspection of Encoder
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Check Stator isolation (Meger / Motor test) and overall generator status
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Visual inspection of Stator cables
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Check Rotor isolation (Meger / Motor test) and overall generator status (if apply)
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Visual inspection of Power Slip ring (if apply)
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Visual inspection of Brush
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Visual inspection of face contact on Slip Ring
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Visual inspection of Earth brush
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Test fan of power slip ring and visual inspection of pipes
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Visual inspection of the covers
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Visual check for cleanliness
Main shaft
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Visual inspection of Main shaft
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Visual inspection of Lubrification system
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Test lubrification system
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Leakages in Main Bearing seals
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Check the adjustment of RPM sensors (2mm)
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Listen for abnormal noise from bearings (Low RPM)
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Visual inspection of torque marks on bolts
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Test Emergency button
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Visual check for cleanliness
Nacelle
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Visual inspection of nacelle
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Cabinets, serial number
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Nacelle Structure Condition (Fiber Glass, missing bolts, misalignments, hatches, sealings, etc)
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Visual inspection of Top controller (DCN, Plugs, cables and LED's,..)
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Test Mode selectors key (++01-615-08-S2) modes 2, 3 or 4
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Visual inspection of TTswitch (plugs and LED's).
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Visual inspection of UPS and batteries
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Check Relays settings (contactors)
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Check plugs and cable work
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Test Emergency buttons
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Test -Trip of switchgear
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Inspection of Smoke detector system
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Visual inspection of hatch (actuators of Nacelle and transformer)
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Visual inspection of fans and test
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Service Crane working properly (Inspection Tag)
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Service Crane Chain Lubricated properly
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Rescue Control (Inspection Tag, Security Clips mounted)
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Fire Extinguishers Inspected and proper conditions
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Lights and Sockets working properly and in good conditions
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Main Frame Visual inspection for cracks and corrosion
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Electrical Oxidation and Dirt
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Overall cleanliness
Converter / CubePower / FlexPower
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VPC type and serial number
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Visual inspection of VPC (plugs, batterie, cable work)
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Visual inspection (Cable work and connections)
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Check the batterie of VPC
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Visual inspection of cabinets (Line and Machine side)
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Visual inspection of Breakers and settings
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Check Tru-Card (color) Plugs and cable work
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Visual inspection of relay arc detector relay ) check menu 11.188 for arc system ok and test one sensor.
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Visual inspection of Fuses, Capacitors and Aux Breakers
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Check the cooling system (air - test the fans and water check for leakage and test pump) (water check pressure of circuit)
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Check for dry bags (need to be removed if the turbine is in Run) - (from all cabinets)
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Inspection of arc vent (if have damaged or broken )
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Test Emergency button
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Overall cleanliness
Cooling
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Visual inspection Of Pumps
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check for leakages on the circuit and the clamps are tight
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Visual inspection of 3 way valve ( need to be open and blocked)
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Check electrical 3-way valve (need to be in normal operation)
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Check menu 11.111 test signal for close
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Visual inspection of heater exchange
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Check cooler level
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Visual inspection of level sensor
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Visual inspection of cooler thank
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Test cooler system
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Check pressure and level of Gearbox/Hydraulic and CONV/GEN cooling
- Pass
- Fail
- N/A
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Roof
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Visual inspection of Roof
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visual inspection of bolts and sealing of roof
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Visual inspection of the anchorage Points
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Oxidation at anchorage points and support
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Visual inspection of top radiators (leakage and damage) and sensor (if apply)
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Inspection of cooler pipes (clamps tight)
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Visual inspection of the Wind sensors Condition (FT, US, Wind Vane, Anemometers) Support, plugs, and cables
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Alignment of wind sensors
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Aviation Light ( test and cable work)
Transformer
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Transformer manufacturer and serial number
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Interlocking system conditions (proper installation, keys postition, damages)
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Transformer Condition (cracks, spark marks, cleanness)
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Cables Condition (cabler working, termination, damaged isolation)
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Visual inspection of the 3 phases (L1,L2, and L3) of the HV cable (-415-W1) are connected correctly (-415-T1)
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Visual inspection of coils (L1, L2, L3)
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Condition of Trafo cabinet (loosen cables, doors)
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Inspection of torque (marks of torque) if possible check on bolt from different sizes
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Test Arc detection system
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Inspection of the Fire system
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Test cooling system (fans)
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Visual inspection of Earth connection
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Visual inspection of PT100 connections
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Visual inspection of HV busbar clearance (start or delta connection of transformer ) and check Power Tapes
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Visual inspection of trafo room
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Overall cleanliness
HUB/Blades
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Visual inspection of Rotor Lock pins
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Visual inspection of lubrification of pin lock
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Visual inspection of lock Rotor lock disc (marks, cracks,..0
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Visual inspection (marks of torque ) Rotor
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Test Emergency button
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Visual inspection of LCTU
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Check three blade Cover ( loosen, and mounted in correct position)
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Visual inspection of Blade Lubrification system
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Visual inspection of blade bearing Outside seals
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Visual inspection (toque marks of Blade bolts)
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Check for damage on nose cone support and fiber glass and bolts
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Lights working properly and in good conditions
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Cable working
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Overall Condition (leakages, connectors, Plugs, pitch cylinders, linear transducers, valves)
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Lubrication. Check grease storage bottles (if apply)
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Visual inspection Blade bearing inside Seals
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Leakages on the lubrication system and blade
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Check pitch Cylinders (movements, bolts, noise)
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Check accumulators and test (4 accumulators =110 +/- 3 bar
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Emergency valves test faster V117 47.0 mm/sec ± 4.6 mm/sec V136 38.9 mm/sec ± 3.8 mm/sec V150 30.8 mm/sec ± 3 mm/sec
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Emergency valves test slow V117 8.0 mm/sec ± 1.5 mm/sec V136 7.8 mm/sec ± 1.4 mm/sec. V150 6.3 mm/sec ± 1.1 mm/sec.
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Pitch speed test
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Proportional valves test
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Visual inspection of HUb controller
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Visual inspection DCN (cable work, plugs, communication, and protection)
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Check UPS and batteries and test
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Test Safety mode (Pump start and move the 3 blades)
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Check the blade lock pins (work correctly)
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Visual inspection of Blade controllers and cable works
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Visual inspection of Load sensors (measure correctly)
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Check the Positive end stop of the blade 94.5' and TC mark is less than -4' (Pitch range -4 to 94.5)
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Check blade encoders (blade A, B, C)
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Check TC mark alignment
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Check for dry bags ( need to be removed)
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Oxidation & dirtiness on HUB
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Listen for abnormal noises (unlock the Rotor and Low RPM)
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Visual Blades inspection
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Overall cleanliness