Title Page

  • Vestas - Quality InspectionTurbine

  • Inspection date

  • Name of Inspector

  • Location

Platform & turbine Conditions

  • Pad condition, no debris around, space for maneuvers

  • Concrete (and Sealing) around tower

  • Bolts protections, cups and anti-corrosion spray

  • Check for paint damage Outside the tower

  • Check that stairs are installed correctly.

  • Earth cable connection ( if apply)

  • Check for tower door misalignment, rubber seal and air filter conditions

1. Turbine Data

  • Inspector

  • Country:

  • Region name:

  • Site Name

  • Turbine Serial No

  • WTG Pad No

  • Turbine Type

  • MK Version

  • Nominal Power kW

  • Software version:

  • Power curve according to specifications ( take from SCADA system)

  • Turbine Startup date

  • Total Production

  • Run Hours

  • Hours Total

(Turbine Inspection)

  • Date last task performed:

  • Task performed

  • Turbine status at arrival at turbine:

  • Turbine status after inspection:

  • Active Warnings / Alarms Status

  • Check menu 6 Temperatures

Ground Controller / Bottom Controlller / Tower Base

  • Lights

  • Emergency lights

  • Signals (correct install, visual, and status condition)

  • Tower Base / GroundController / Bottom controller general view

  • Test Mode selectors key (++01-615-08-S1) modes 2, 3 or 4

  • Electric single Line schematic on the cabinet door (if apply)

  • Check Inspection TAG of stairs, installed correctly, earth cable connection

  • Is access to Nacelle/Tower clearly marked as "NOT ALLOWED" ?

  • Check the torque mark of stairs bolts

  • Cable work (electric cables and plugs)

  • Communication Box, cables, and connections

  • Check internal foundation bolt's torque marks and date

  • Check dehumidifier adequately installed (if applicable)

  • Check inside all Cabinets for dirt/dust, door latches, and hinges

  • Check Grounding on the base tower (proper connection in bounding bar, if present). Test continuity with Fluke

  • Check Inspection Tag of service lift / Climber helper

  • is access to service lift marked as "NOT ALLOWED"?

  • Inspection of service lift / Climber helper

  • Is access to service lift marked ad "Access NOT ALLOWED, Do NOT use"?

  • Cabinets Number and Serial Number and picture of the Nameplate

  • Controller Cabinet : Function, conditions inside the cabinet, fans and heating function, connections, cabling

  • UPS : Function, conditions inside the cabinet, fans and heating function, connections, cabling, batteries

  • UPS - check settings of ++06-660-26-T4 (time - from 10 sec. to ∞ / voltage - 24v / batterie size - >10Ah

  • Cabinet on the ground:Function, conditions inside the cabinet, fans and heating function, connections, cabling (extra)

  • Cabinet on the ground: Function, conditions inside the cabinet, fans and heating function, connections, cabling (extra)

  • Cabinet on the ground: Function, conditions inside the cabinet, fans and heating function, connections, cabling (extra)

  • Cabinet on the ground: Function, conditions inside the cabinet, fans and heating function, connections, cabling (extra)

  • Switchgear conditions (SF6 level, Instructions/signs, paint damages, electrical and mechanical functionality)

  • Trip Test Switchgear (420-02-S2)

  • Check the 2 power cables ++01-420-02-W2, and ++01-420-02-W3 from the tower control cabinet are connected to the HV switchgear is connected correctly.

  • Test Control reconnect of HV Switchgear (++01-420-02-Q7)

  • Check KEY interlock system (key of trafo room)

  • Test Emergency Button

  • Corrosion on electrical parts, cabinets

  • Corrosion on Mechanic parts

  • Visual check for overall cleanliness

Tower

  • Check Ladder (damaged parts, loosen bolts, supports)

  • Gates hatch in platforms are functioning properly

  • Check Safety Cable (and clips) / Safety Rail are in place on the ladder / (Fall arrest cable or guide rail)

  • Anchor points mounted present and condition

  • Plate with batch number mounted on bolts (bolts for tower flanges)

  • Check the flange bolt's torque 1' (date, initials, torque mark, washer installed correctly)

  • Check the flange bolt's torque 2' (date, initials, torque mark, washer installed correctly)

  • Check the flange bolt's torque 3' (date, initials, torque mark, washer installed correctly)

  • Check the flange bolt's torque 4' (date, initials, torque mark, washer installed correctly)

  • Check the flange bolt's torque 5' (date, initials, torque mark, washer installed correctly)

  • Check for paint damage inside the tower

  • Spray (Corrosion protection) applied on bolts

  • Oxidation on surfaces

  • Lights and Sockets working properly and in good conditions (for each tower section)

  • Grounding cables installed correctly using bolt and washer, no paint around the contact area, and torque mark

  • Cable work (Power, communication, ground and aux cables) up the tower is neat, secured, and free of damage

  • Communication cable (protect and correctly install)

  • Cable protections correctly mounted and in the correct position

  • Visual check for overall cleanliness

Yaw Platform / Yaw System

  • Test Lubrification pump (Autolube)

  • Yaw ring and pinions teeth Lubrication

  • Test emergency button

  • Check Yaw Claw Automatic Lubrication System

  • Visual check for bolt connection Yawring/ tower flange

  • Check the correct torque of bolts Yaw drives/main frame (date, initials, torque mark, washer installed correctly)

  • Check that cables are securely tightened / no rubbing marks

  • Visual inspection of Yaw cabinet (cable work, contactors, relays,..)

  • Check if the paint are removed before ground cables are mounted

  • Check plugs of Yaw motors

  • Check lock preload radial pressure plates

  • Check preload of spring packages for clawbeams (axial pressure plates)

  • Check yaw gear (measure consumption of yaw motors) / Oil Level / Leakages

  • Check the vibration (oscillation) sensor and cable connection

  • Check the yaw positions (cable twist) sensor and cable connection

  • Listen for abnormal noise when the nacelle yaw CW and CCW

  • Take Serial Number, and picture of the Name plate for nacelle

  • Oil, dirtiness, marks, on the yaw platform

  • Yaw light and plugs are mounted correctly and working

  • Visual check for cleanliness on and around yaw platform

Gearbox

  • Gearbox (Take a picture of the plate)

  • Gearbox Oil level

  • Check Gearoil calibration using document 0082-2117 point 45

  • Gearbox -type of oil

  • Gearbox Air Filter in good condition

  • Leakages in hoses, joints, junctions, etc

  • Using the Magnet, check for debris on the Gearbox

  • Check swarf (plug and installation)

  • Test Gear oil Pump

  • Visual inspection gear oil station

  • Check the valve of gravity thank

  • Check off-line filter is operating (no air in the system, difference between pressure before and after filtration)

  • Check the intercooler system of the gear oil

  • Listen for abnormal noise from bearings and for gearbox transmission (Manual at low RPM)

  • Visual inspection of Shrink disk (torque marks)

  • Gearbox alignment / Dampers' conditions/dust of rubber/ marks

  • Test brake system

  • Check brake disc condition (corrosion, cracks, torque marks)

  • Check Brake pads and thermistors (plug, cable, and connections)

  • Check brake disc pipes, pipe connections, and leakdge

  • Request Gearbox inspection

  • (Slip Ring - Rotation Unit) Visual internal inspection

  • (Slip Ring - Rotation Unit) Check fixed position of the slip ring body

  • (Slip Ring - Rotation Unit) Check cables connection

  • (Slip Ring - Rotation Unit) Check communication cables and signal power

  • (Slip Ring - Rotation Unit) Check oil leakage

  • Leakages in hoses, joints, junctions, etc

  • Visual inspection of Coupling / flexible elements / composite parts / steel laminae parts

  • inspection of torque bolts (Coupling)

  • Inspection of Coupling protection

  • Gearbox visual check for cleanliness

Hydraulics

  • Hydraulic - Hydraulic station manufacture

  • Hydraulic Oil Level

  • Hydraulic oil type

  • Test Hydraulic pumps (1 & 2 pumps)

  • Hydraulic Working pressures (main pressure, relief valve)

  • Hydraulic Air Filter condition

  • Precharged Pressure on Accumulators (warnings or alarms of pressure) - test of accumulators

  • Test emergency valves

  • Hydraulic Testings ( pressure, valves, heating, relive valve pressure,

  • Hydraulic station leakage

  • Cables connections

  • Corrosion on the hydraulic manyfold

  • Overview of hydraulic station

  • Test Emergency Button

  • Check Rotor lock hand pump

Generator

  • Generator (Take a picture of the plate)

  • Visual inspection of generator

  • Torque check (mark) of the bolts

  • Generator alignment form (check the alignment values)

  • Lubrication on generator (grease container/pump, pipes, outlet)

  • Listen for abnormal noise from bearings (Low RPM)

  • Visual inspection of Cooling system

  • Test cooling Pump ( if apply), Check leakages and pressure of circuit

  • Visual inspection of Encoder

  • Check Stator isolation (Meger / Motor test) and overall generator status

  • Visual inspection of Stator cables

  • Check Rotor isolation (Meger / Motor test) and overall generator status (if apply)

  • Visual inspection of Power Slip ring (if apply)

  • Visual inspection of Brush

  • Visual inspection of face contact on Slip Ring

  • Visual inspection of Earth brush

  • Test fan of power slip ring and visual inspection of pipes

  • Visual inspection of the covers

  • Visual check for cleanliness

Main shaft

  • Visual inspection of Main shaft

  • Visual inspection of Lubrification system

  • Test lubrification system

  • Leakages in Main Bearing seals

  • Check the adjustment of RPM sensors (2mm)

  • Listen for abnormal noise from bearings (Low RPM)

  • Visual inspection of torque marks on bolts

  • Test Emergency button

  • Visual check for cleanliness

Nacelle

  • Visual inspection of nacelle

  • Cabinets, serial number

  • Nacelle Structure Condition (Fiber Glass, missing bolts, misalignments, hatches, sealings, etc)

  • Visual inspection of Top controller (DCN, Plugs, cables and LED's,..)

  • Test Mode selectors key (++01-615-08-S2) modes 2, 3 or 4

  • Visual inspection of TTswitch (plugs and LED's) menu 11.98

  • Visual inspection of UPS and batteries

  • Check Relays settings (contactors)

  • Check plugs and cable work

  • Test Emergency buttons

  • Test -Trip of switchgear (420-02-S3)

  • Inspection of Smoke detector system

  • Visual inspection of hatch (actuators of Nacelle and transformer)

  • Visual inspection of fans and test

  • Service Crane working properly (Inspection Tag)

  • Service Crane Chain Lubricated properly

  • Rescue Control (Inspection Tag, Security Clips mounted)

  • Fire Extinguishers Inspected and proper conditions

  • Lights and Sockets working properly and in good conditions

  • Main Frame Visual inspection for cracks and corrosion

  • Electrical Oxidation and Dirt

  • Overall cleanliness

Converter / CubePower / FlexPower

  • VPC type and serial number

  • Visual inspection of VPC (plugs, batterie, cable work)

  • Visual inspection (Cable work and connections)

  • Check the batterie of VPC (CT6245 in X71)

  • Visual inspection of cabinets (Line and Machine side)

  • Visual inspection of Breakers and settings

  • Check Tru-Card (color) Plugs and cable work

  • Visual inspection of relay 700-04-03-K1 (arc detector relay ) check menu 11.188 for arc system ok

  • Visual inspection of Fuses, Capacitors and Aux Breakers

  • Check the cooling system (air - test the fans and water check for leakage and test pump) (water check pressure of circuit)

  • Check for dry bags (need to be removed if the turbine is in Run) - (from all cabinets)

  • Inspection of arc vent on ++73.J1 (if have damaged or broken )

  • Test Emergency button

  • Overall cleanliness

Cooling

  • Visual inspection Of Pumps

  • check for leakages on the circuit and the clamps are tight

  • Visual inspection of 3 way valve ( need to be open and blocked)

  • Check electrical 3-way valve (need to be in normal operation)

  • Check menu 11.111 test 2v signal for close 685-22-QN1

  • Visual inspection of heater exchange

  • Check cooler level

  • Visual inspection of level sensor

  • Visual inspection of cooler thank

  • Test cooler system

  • Check pressure of Gearbox/Hydraulic and CONV/GEN cooling (> 1.8bar) tank level >30L

Roof

  • Visual inspection of Roof

  • visual inspection of bolts and sealing of roof

  • Visual inspection of the anchorage Points

  • Oxidation at anchorage points and support

  • Visual inspection of top radiators (leakage and damage) and sensor (if apply)

  • Inspection of cooler pipes (clamps tight)

  • Visual inspection of the Wind sensors Condition (FT, US, Wind Vane, Anemometers) Support, plugs, and cables

  • Alignment of wind sensors

  • Aviation Light ( test and cable work)

Transformer

  • Transformer manufacturer and serial number

  • Interlocking system conditions (proper installation, keys postition, damages)

  • Transformer Condition (cracks, spark marks, cleanness)

  • Cables Condition (cabler working, termination, damaged isolation)

  • Visual inspection of the 3 phases (L1,L2, and L3) of the HV cable (-415-W1) are connected correctly (-415-T1)

  • Visual inspection of coils (L1, L2, L3)

  • Condition of Trafo cabinet (loosen cables, doors)

  • Inspection of torque (marks of torque) if possible check on bolt from different sizes

  • Test Arc detection system

  • Inspection of the Fire system

  • Test cooling system (fans)

  • Visual inspection of Earth connection

  • Visual inspection of PT100 connections

  • Visual inspection of HV busbar clearance (start or delta connection of transformer ) and check Power Tapes

  • Visual inspection of trafo room

  • Overall cleanliness

HUB/Blades

  • Visual inspection of Rotor Lock pins

  • Visual inspection of lubrification of pin lock

  • Visual inspection of lock Rotor lock disc (marks, cracks,..0

  • Visual inspection (marks of torque ) Rotor

  • Test Emergency button

  • Visual inspection of LCTU

  • Check three blade Cover ( loosen, and mounted in correct position)

  • Visual inspection of Blade Lubrification system

  • Visual inspection of blade bearing Outside seals

  • Visual inspection (toque marks of Blade bolts)

  • Check for damage on nose cone support and fiber glass and bolts

  • Lights working properly and in good conditions

  • Cable working

  • Overall Condition (leakages, connectors, Plugs, pitch cylinders, linear transducers, valves)

  • Lubrication. Check grease storage bottles (if apply)

  • Visual inspection Blade bearing inside Seals

  • Leakages on the lubrication system and blade

  • Check pitch Cylinders (movements, bolts, noise)

  • Check accumulators and test (4 accumulators =110 +/- 3 bar

  • Emergency valves test faster V117 47.0 mm/sec ± 4.6 mm/sec V136 38.9 mm/sec ± 3.8 mm/sec V150 30.8 mm/sec ± 3 mm/sec

  • Emergency valves test slow V117 8.0 mm/sec ± 1.5 mm/sec V136 7.8 mm/sec ± 1.4 mm/sec. V150 6.3 mm/sec ± 1.1 mm/sec.

  • Pitch speed test

  • Proportional valves test

  • Visual inspection of HUb controller

  • Visual inspection DCN (cable work, plugs, communication, and protection)

  • Check UPS and batteries and test

  • Test Safety mode (Pump start and move the 3 blades)

  • Check the blade lock pins (work correctly)

  • Visual inspection of Blade controllers and cable works

  • Visual inspection of Load sensors (measure correctly)

  • Check the Positive end stop of the blade 94.5' and TC mark is less than -4' (Pitch range -4 to 94.5)

  • Check blade encoders (blade A, B, C)

  • Check TC mark alignment

  • Check for dry bags ( need to be removed)

  • Oxidation & dirtiness on HUB

  • Listen for abnormal noises (unlock the Rotor and Low RPM)

  • Visual Blades inspection

  • Overall cleanliness

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