Title Page
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Site conducted
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Conducted on
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Prepared by
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Location
INSTRUCTIONS
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Area owner or their EHS Champions / Rep should monitor that the EHS controls / barriers are in place, in use and in good condition to ensure safe workplace environment. We propose this EHS challenge in order for them to focus, at least once a month, on checking the efficiency on 6 main hazards at site.
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Any Area which start to be monitored through the EHS Challenge will go through a progressive and continous improvement process :
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1- BASIC LEVEL : At the start, the area will start with the questionnaire BASIC requirements on the 6 topics (defined as most hazardous one) for at least 2 months
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2- INTERMEDIATE LEVEL : if all BASIC LEVEL requirements are met for the last 2 months, the area owner / EHS Champion or Rep will start with the questionnaire INTERMEDIATE and will review conformance of its area to those requirements on the 6 topics (defined as most hazardous one) for at least 4 months
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3- ADVANCED LEVEL : if all INTERMEDIATE LEVEL requirements are met for the last 4 months, the area owner / EHS Champion or Rep will start with the questionnaire ADVANCED LEVEL and will review conformance of its area to those requirements on the 6 topics (defined as most hazardous one) for at least 6 months
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4- MASTER LEVEL : if all ADVANCED LEVEL requirements are met for the last 6 months, the EHS department will audit the implementation of all BASC, INTERMEDIATE and ADVANCED LEVELS requirements. If all the 3 priors levels requirements are in place andunder control, the EHS department will validate that the area owner / EHS Champion or Rep can start with the questionnaire MASTER LEVEL and he will have to review conformance of its area to Master level requirements on the 6 topics (defined as most hazardous one) for at least 1 year. Level can be downgraded to the Level where conformance ap was identified during anindependant yearly audit.
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NOTE : Any action created during this EHS challenge monitoring will be managed in Safety culture system (like a KAIZEN PDCA BOARD - See it - Share/Think about it - Fix/Act on it ), unless the situation can't be fixed and it required the support of EHS department or a long-term action
REQUIREMENTS
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What is the actual LEVEL of the area visited / inspected?
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CONGRATULATIONS !! YOUR AREA IS NOW UNDER EHS CHALLENGE MONITORING . YOU CAN DECIDE TO POST THE BASIC LOGO AT YOUR AREA BOARD WITH THE STARTING DATE OF THIS CONTINOUS IMPRVEMENT JOURNEY. LINK TO THE TEMPLATE : https://kenvue.sharepoint.com/:p:/r/teams/EHSREGIONS_KV/Shared%20Documents/EMEA/02.%20Make%20Sites%20Team/00.%20EHS%20EMEA%20MAKE%20MGT%20SYSTEM%20%26%20TEMPLATES%20REPOSITORY/04_%20RISK%20MANAGEMENT/04_02%20SIF%20PREVENTION/FALL%20PREVENTION/PROJECT%20W@H%20Risk%20Assessment/WORKSTREAM%202%20GEMBA/EHS%20CHALLENGE%20AREA%20FLAG%20.pptx?d=w1e1d80001c9d48a9927788a5d407bd46&csf=1&web=1&e=v2vKf0
[B1]- 5S - HOUSEKEEPING - SEIRI - Sort - CONTROLS
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B1A- No unnecessary items are left or stored in the workplace.
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GOOD PRACTICE - WORKSHOP with no unecessary items
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B1B- A proper storage system of usually used items is established and followed
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GOOD PRACTICE - EXAMPLE OF A WORKSHOP IN GOOD ORDER
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B1C- Storage area location for broken, unusable or occasionally used items are posted in the area.
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GOOD PRACTICE - Tags on broken / out of service items (equipments, tools,...) in dediciated red marks areas
[B2]- FIRE - EMERGENCY MANAGEMENT - CONTROLS
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B2A- Fire extinguishers are all in place and not blocked.
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GOOD PRACTICE -
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B2B- The first aiders, fire wardens lists are available and updated.
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GOOD PRACTICE - As an example, list with picture for first aiders and fire wardens
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B2C- Evacuation plan is available and updated and Emergency and fire doors are not blocked
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GOOD PRACTICE - Evacuation plan with updated locations
[B3]- MACHINE SAFETY / ELECTRICAL SAFETY - CONTROLS
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B3A- All electrical cabinets are closed and unobstructed with an Electrical warning sign posted.
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GOOD PRACTICE -
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B3B- Where PPE for electrical tasks is required it is in good condition and stored properly (dust accumulation is not possible) close to the cabinets.
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GOOD PRACTICE -
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B3C- Machine guardings are in place and in good shape on all equipment in the area
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GOOD PRACTICE - Colorful guards placed on belt gearing.
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B3D- LOTOTO padlocks are available at LOTOTO Station / Spot for any kenvue worker / contractor and sufficient blank tags are available to manage operations on unguarded machines or presence of harzadous energies
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GOOD PRACTICE - Padlock boards
[B4]- WAREHOUSE & PIV vs PEDESTRIANS MGT - CONTROLS
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B4A- A dedicated and well marked pedestrians pathway is established and communicated at the main entrance of the area
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GOOD PRACTICE -
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B4B- All the products / raw materials storage places are defined and marked
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GOOD PRACTICE -
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B4C- Pallets are all stored correctly in the dedicated places and all object / package on the pallets are stable
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GOOD PRACTICE -
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B4D- 5 life saving rules are posted at all warehouse's entrances
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GOOD PRACTICE - POSTER WITHOUT J&J reference
[B5]- WORK AT HEIGHT - CONTROLS
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B5A- All ladders / steps / platforms are identified with a number, securely stored and locked in their dedicated place.
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GOOD PRACTICE
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B5B- Fall protection harnesses are identified with a tag (Personal (with name) and shared (with id number)) and must be stored in a dry and dedicated area.
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GOOD PRACTICE
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B5C- Edge protections are in place, in good shape (toe board and middle rail present) and height is at least 1,1m.
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GOOD PRACTICE
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B5D- Access to roof or ceiling is controlled (locked, or sealed) and a signage prohibiting access without specific permit to work.
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GOOD PRACTICE
[B6]- CHEMICALS / GAS HANDLING - CONTROLS
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B6A- All Chemicals containers / vials are labelled with GHS signs
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GOOD PRACTICE - Even the waste containers must be properly labelled
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B6B- All Chemicals are stored on a secondary containment tray or device.
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GOOD PRACTICE -
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B6C- All gas cylinders are attached on a rack or wall
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GOOD PRACTICE -
PREVIOUS RESULTS
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[BS]- Were All the Basic Requirements met the last 2 MONTHS ?
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Please debrief your inspection wth the Area Owner and request support from EHS department if the situation can not be fixed / improved
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Next Time, you will still use the Basic Level requiremements to monitor EHS workplace conditions in this area
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Congratulations !!! Your area has reached a new EHS CONTROLS LEVEL - You can print the BRONZE CERTFICATE and POST IT IN YOUR AREA BOARD with Today date and your name. -- LINK To the FLAGS TEMPLATES : https://kenvue.sharepoint.com/:p:/r/teams/EHSREGIONS_KV/Shared%20Documents/EMEA/02.%20Make%20Sites%20Team/00.%20EHS%20EMEA%20MAKE%20MGT%20SYSTEM%20%26%20TEMPLATES%20REPOSITORY/04_%20RISK%20MANAGEMENT/04_02%20SIF%20PREVENTION/FALL%20PREVENTION/PROJECT%20W@H%20Risk%20Assessment/WORKSTREAM%202%20GEMBA/EHS%20CHALLENGE%20AREA%20FLAG%20.pptx?d=w1e1d80001c9d48a9927788a5d407bd46&csf=1&web=1&e=v2vKf0
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CONGRATULATIONS !! YOUR AREA IS NOW AT THE INTERMEDIATE LEVEL . YOU CAN POST THE BRONZE LOGO AT YOUR AREA BOARD WITH THE LAST AUDIT
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[I0B]- Are all the BASIC LEVEL requirements still under control
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Which is / are the BASIC LEVEL REQUIREMENT not under control ?
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If the same Requiment is not under control twice in a row, the area owner / EHS Champions should seek for EHS advice and downgrade his area to the previous level (meaning Basic)
[I1]- 5S - HOUSEKEEPING - SETON - Set in order - CONTROLS
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I1A- Labels exist to indicate locations, containers, boxes, shelves and stored items. All safety signages are in good condition.
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I1B- Generic mandatory PPE storages are clearly defined and in good condition.
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I1C- Safety shower / Eyes wash station are in good condition and regularly checked (min. 1 a month).
[I2]- FIRE - EMERGENCY MANAGEMENT - CONTROLS
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I2A- All Fire alarms boxes, fire alarm sirens / flashes and evacuation lights are in good shape
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I2B- First-aid boxes content is clearly defined (list posted) and everything listed is available or the boxes remain sealed
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I2C- All First responders fire equipments (Fire hoses, SCBA, ...) and spill kits are in place, and location are included in the field orientation tour for new joiners.
[I3] - MACHINE SAFETY / ELECTRICAL SAFETY - CONTROLS
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I3A- All electrical cabinets are in good shape without any risk for dust or water to reach unprotected powered electrical parts
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I3B- No Moving parts and pinch / nip points are reachable
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I3C- All equipements in the area are fitted with emergency STOP in working condition
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I3D- Absence of LOTOTO Tags dating more than 1 year
[I4]- WAREHOUSE & PIV vs PEDESTRIANS MGT - CONTROLS
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I4A- Pedestrians pathways are physically segregated at all cross and All PIV have an alert system in good shape (blue lights, cameras,sensor...)
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I4B- All PIV inspections tags are within the legal requirement timeframe
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I4C- Racks maximum load is established and racks are in good shape
[I5]- WORK AT HEIGHT - CONTROLS
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I5A- portable ladder are in good condition : H frame ladder steps non damaged, all rubber soles present and thick enough ...
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I5B- Body harness lanyards in good conditions (without cut, dammages....), clean (no oil, grease, paints marks,...) and store in dry conditions
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I5C- All PPE worn and tools carried or used during working at height (including walking at height) should be attached (for instance safety helmet with chinstrap)
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I5D- Openings or mezzanine loading areas should be protected with edge protection designed (with toe bar, mid-rail and handrail) in order to avoid workers to reach unprotected edges.
[I6]- CHEMICALS / GAS HANDLING - CONTROLS
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I6A- All Chemicals storage shoud be organized in accordance with the incompatibility matrix
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GOOD PRACTICE - Compatibility Matrix-
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I6B- Lab and chemicals fume hoods are ready for operating (calibration date is not overdue, paper test performed is ok and / or delta pressure sensor is still in the the right range,...)
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I6C- All high hazardous chemicals or API (explosive, toxic, CMR,...) are stored under control in a lockage cabinet on in a room under strict control access (only qualified personal)
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[IS]- Were all the INTERMEDIATE LEVEL Requirements met the last 4 MONTHS ?
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Please debrief your inspection wth the Area Owner and request support form EHS department if the situation can not be fixed / improved
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Next Time, you will still use the Intermediate Level requiremements to monitor EHS workplace conditions in this area
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Congratulations !!! Your area has reached a new EHS CONTROLS LEVEL - You can print the SILVER CERTFICATE and POST IT IN YOUR AREA BOARD with Today date. https://kenvue.sharepoint.com/:p:/r/teams/EHSREGIONS_KV/Shared%20Documents/EMEA/02.%20Make%20Sites%20Team/00.%20EHS%20EMEA%20MAKE%20MGT%20SYSTEM%20%26%20TEMPLATES%20REPOSITORY/04_%20RISK%20MANAGEMENT/04_02%20SIF%20PREVENTION/FALL%20PREVENTION/PROJECT%20W@H%20Risk%20Assessment/WORKSTREAM%202%20GEMBA/EHS%20CHALLENGE%20AREA%20FLAG%20.pptx?d=w1e1d80001c9d48a9927788a5d407bd46&csf=1&web=1&e=v2vKf0
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[A0B]- Are all the BASIC LEVEL requirements still under control
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Which is / are the BASIC LEVEL REQUIREMENT(S) not under control ?
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If the same Requiment is not under control twice in a row, the area owner / EHS Champions should seek for EHS advice and downgrade his area to the previous level (meaning Basic)
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[A0I]- Are all the INTERMEDIATE LEVEL requirements still under control
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Which is / are the INTERMEDIATE LEVEL REQUIREMENT(S) not under control ?
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If the same Requiment is not under control twice in a row, the area owner / EHS Champions should seek for EHS advice and downgrade his area to the previous level (meaning Basic)
[A1]- 5S - HOUSEKEEPING - SETON - Set in order - CONTROLS
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S1A- Labels exist to indicate locations, containers, boxes, shelves and stored items. Safety signage is in good condition
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I1B- Generic mandatory PPE storages are clearly defined and in good condition.
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I1C- Safety shower / Eyes wash station are in good condition and regularly checked (min. 1 a month)
[A2]- FIRE - EMERGENCY MANAGEMENT - CONTROLS
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I2A- All Fire alarms boxes, fire alarm sirens / flashes and evacuation lights are in good shape
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I2B- First aid boxes content is clearly defined (list posted) and everything listed is available
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I2C- All Fire First responders equipemnt, spill kits are in place, and location is included in the field orientation tour for new joiners.
[A3] - MACHINE SAFETY / ELECTRICAL SAFETY - CONTROLS
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All electrical cabinets
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Absence of LOTOTO Tags dating more than 1 year
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All equipements in the area are fitted with emergency STOP in working condition
[A4]- WAREHOUSE & PIV vs PEDESTRIANS MGT - CONTROLS
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Pedestrians pathways are physically segregated at all cross and All PIV have an alert system in good shape (blue lights, cameras,...)
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All PIV inspections tags are within the legal requirement timeframe
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Racks maximum load is established and racks are in good shape
[A5]- WORK AT HEIGHT - CONTROLS
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Ladder
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harness
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collective
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Access to roof or ceilling
[A6]- CHEMICALS / GAS HANDLING - CONTROLS
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All Chemicals containers / vials are labelled with GHS signs
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All Chemicals are stored on a spill containment tray or device.
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All gas cylinders are attached on a rack or wall
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[AS]- Were all the ADVANCED LEVEL Requirements met the last 6 MONTHS ?
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Please debrief your inspection wth the Area Owner and request support form EHS department if the situation can not be fixed / improved
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Next Time, you will still use the Advanced Level requiremement to monitor EHS workplace conditions in this area
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Congratulations !!! Your area is eligible for a new EHS CONTROLS LEVEL - You will be contacted by the EHS Department to organize an independant gap assessment of all the EHS CONTROLS implementation in your area.
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CONGRATULATIONS !! YOUR AREA IS NOW STARTED THE GOLD LEVEL ASSESSMENT . YOU CAN POST THE GOLD LOGO AT YOUR AREA BOARD WITH THE STARTING DATE OF THIS CONTINOUS IMPRVEMENT JOURNEY. LINK TO THE TEMPLATE : https://kenvue.sharepoint.com/:p:/r/teams/EHSREGIONS_KV/Shared%20Documents/EMEA/02.%20Make%20Sites%20Team/00.%20EHS%20EMEA%20MAKE%20MGT%20SYSTEM%20%26%20TEMPLATES%20REPOSITORY/04_%20RISK%20MANAGEMENT/04_02%20SIF%20PREVENTION/FALL%20PREVENTION/PROJECT%20W@H%20Risk%20Assessment/WORKSTREAM%202%20GEMBA/EHS%20CHALLENGE%20AREA%20FLAG%20.pptx?d=w1e1d80001c9d48a9927788a5d407bd46&csf=1&web=1&e=v2vKf0
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[M0B]- Are all the BASIC LEVEL requirements still under control
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Which is / are the BASIC LEVEL REQUIREMENT(S) not under control ?
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If the same Requiment is not under control twice in a row, the area owner / EHS Champions should seek for EHS advice and downgrade his area to the previous level (meaning Advanced)
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[M0I]- Are all the INTERMEDIATE LEVEL requirements still under control
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Which is / are the INTERMEDIATE LEVEL REQUIREMENT(S) not under control ?
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If the same Requiment is not under control twice in a row, the area owner / EHS Champions should seek for EHS advice and downgrade his area to the previous level (meaning Advanced)
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[M0A]- Are all the ADVANCED LEVEL requirements still under control
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Which is / are the ADVANCED LEVEL REQUIREMENT(S) not under control ?
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If the same Requiment is not under control twice in a row, the area owner / EHS Champions should seek for EHS advice and downgrade his area to the previous level (meaning Advanced)
[M1]- 5S - HOUSEKEEPING - SETON - Set in order - CONTROLS
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I1A- Labels exist to indicate locations, containers, boxes, shelves and stored items. Safety signage is in good condition
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I1B- Generic mandatory PPE storages are clearly defined and in good condition.
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I1C- Safety shower / Eyes wash station are in good condition and regularly checked (min. 1 a month)
[M2]- FIRE - EMERGENCY MANAGEMENT - CONTROLS
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I2A- All Fire alarms boxes, fire alarm sirens / flashes and evacuation lights are in good shape
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I2B- First aid boxes content is clearly defined (list posted) and everything listed is available
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I2C- All Fire First responders equipemnt, spill kits are in place, and location is included in the field orientation tour for new joiners.
[M3] - MACHINE SAFETY / ELECTRICAL SAFETY - CONTROLS
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All electrical cabinets
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Absence of LOTOTO Tags dating more than 1 year
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All equipements in the area are fitted with emergency STOP in working condition
[M4]- WAREHOUSE & PIV vs PEDESTRIANS MGT - CONTROLS
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Pedestrians pathways are physically segregated at all cross and All PIV have an alert system in good shape (blue lights, cameras,...)
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All PIV inspections tags are within the legal requirement timeframe
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Racks maximum load is established and racks are in good shape
[M5]- WORK AT HEIGHT - CONTROLS
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Ladder
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harness
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collective
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Access to roof or ceilling
[M6]- CHEMICALS / GAS HANDLING - CONTROLS
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All Chemicals containers / vials are labelled with GHS signs
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All Chemicals are stored on a spill containment tray or device.
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All gas cylinders are attached on a rack or wall
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[MS]- Were all the MASTER LEVEL Requirements met the last 12 MONTHS ?
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Please debrief your inspection wth the Area Owner and request support form EHS department if the situation can not be fixed / improved
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Next Time, you will still use the Advanced Level requiremement to monitor EHS workplace conditions in this area
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Congratulations !!! Your area is eligible for a new EHS MATURITY LEVEL - You will be contacted by the EHS Department to organize an independant gap assessment of all the EHS CONTROLS implementation in your area.
FINAL STEPS
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Was the outcome of your visit debriefed with the area owner ?
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Do you plan to share the outcome of your visit with the workers during the next area meeting - TIER 1 meeting ?
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Full Name and Initial of the Assessor / EHS Champion / Rep