Title Page

  • Equipment Description

  • Location of Use
  • Completed by

  • Authorized by

  • Date

Equipment Commissioning Checklist

Documentation & Requirements

  • Have all required legislated obligations been completed prior to installation?

  • Has all required licensing and testing been completed prior to or on installation?

  • Has all required specialist signage been installed?

  • Is baseline health surveillance required?

  • Has it been completed where required?

  • Is there an English language version of instruction/operating manual available?

  • Have all modifications been completed and approved by relevant authorities?

  • Does the equipment NOT create emissions or any other by-product which may impact the environment?

  • Has Safe Work Procedure (SWP) been completed for the equipment?

  • Are training, work practice and supervision changes required?

  • Identify the requirements:

  • Have all staff who require training in the use of the equipment completed it prior to commissioning?

  • Are Staff training records completed and properly stored in the database?

  • Has the contractor company and individual workers completed the contractor induction?

  • Is a HAZOP required for this equipment? (Do it for high risk/complex equipment)

  • Has the Pressure Vessel Compliance Checklist been completed?

  • Are Specific Emergency Plan and relevant procedures/equipment in place?

  • If required, are health surveillance and testing programs in place?

  • Are machine guarding and emergency stops in place and working as designed?

  • Have all electrical wiring and supply issues been resolved?

  • Have all gas storage and supply issues been resolved?

  • Have all radiation sources storage, handling, and disposal issues been identified and resolved?

  • Has a maintenance plan and contract for scheduled maintenance and breakdown been arranged?

Burner/Boiler Commissioning

  • Is safe site access available and risk assessment completed?

  • Has a visual inspection been carried out to assess physical damage of components and cases?

  • Are all items packed in transit removed from combustion chamber?

  • Has boiler been assembled as per manufacturers instructions, including casing and baffles where appropriate?

  • Has boiler been pressure tested and certificated?

  • Are boiler filled with water and isolation valves open?

  • Is the burner to boiler fixings correct as per manufacturers instructions?

  • Are water pumps working to provide sufficient circulation/heating load?

  • Is the burner flame tube insulation sealing correct at appliance body as per manufacturers instructions?

  • Is there adequate clearance around Boiler and Burner for servicing?

  • Is the boiler door aligned and sealed correctly?

  • Is flue installation safe, fitted correctly and sealed to the appliance?

  • Does the permanent ventilation comply with current installation standards and regulations?

  • Are appliance electrical wiring checked for safety?

  • Is the wiring of the burner to appliance correct and according to manufacturers instructions?

  • Are external controls and interlocks connected and fully operational (BMS, fan flue, flow-switches, dampers, diverter valves, etc.)?

  • Are boiler thermostats fitted correctly to manufacturers instruction (on/off, high/low, high limit)?

  • Are modulating burners probes fitted and wired to manufacturers instructions?

  • Are all safety systems fitted and fully operational (e.g. pressure relief/safety valves etc.)?

  • Does the gas pipework safely fit and support with correct means of isolation?

  • Is the gas pipework tested for tightness and purged (certificates and fuel available)?

  • Is the gas booster or non-appliance specific gas valve safety interlocks connected?

  • Is the adequate access to the gas meter?

  • Are oil supply pipe(s) correctly fitted, purged and supported (check inline filter has been fitted)?

  • Is the oil pump set for the single or two-pipe system as applicable (fuel available)?

  • Is the rotation of 3 phase motors relative to burner/booster checked?

Completion

  • Additional Comments

  • All hazards and H&S issues have been identified and control measures have been initiated and/or implemented.

  • Inspector Name & Signature

  • Supplier/Installer Name & Signature

  • Manager/Supervisor Name & Signature

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