Title Page
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Equipment Description
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Location of Use
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Completed by
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Authorized by
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Date
Equipment Commissioning Checklist
Documentation & Requirements
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Have all required legislated obligations been completed prior to installation?
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Has all required licensing and testing been completed prior to or on installation?
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Has all required specialist signage been installed?
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Is baseline health surveillance required?
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Has it been completed where required?
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Is there an English language version of instruction/operating manual available?
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Have all modifications been completed and approved by relevant authorities?
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Does the equipment NOT create emissions or any other by-product which may impact the environment?
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Has Safe Work Procedure (SWP) been completed for the equipment?
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Are training, work practice and supervision changes required?
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Identify the requirements:
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Have all staff who require training in the use of the equipment completed it prior to commissioning?
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Are Staff training records completed and properly stored in the database?
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Has the contractor company and individual workers completed the contractor induction?
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Is a HAZOP required for this equipment? (Do it for high risk/complex equipment)
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Has the Pressure Vessel Compliance Checklist been completed?
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Are Specific Emergency Plan and relevant procedures/equipment in place?
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If required, are health surveillance and testing programs in place?
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Are machine guarding and emergency stops in place and working as designed?
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Have all electrical wiring and supply issues been resolved?
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Have all gas storage and supply issues been resolved?
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Have all radiation sources storage, handling, and disposal issues been identified and resolved?
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Has a maintenance plan and contract for scheduled maintenance and breakdown been arranged?
Burner/Boiler Commissioning
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Is safe site access available and risk assessment completed?
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Has a visual inspection been carried out to assess physical damage of components and cases?
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Are all items packed in transit removed from combustion chamber?
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Has boiler been assembled as per manufacturers instructions, including casing and baffles where appropriate?
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Has boiler been pressure tested and certificated?
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Are boiler filled with water and isolation valves open?
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Is the burner to boiler fixings correct as per manufacturers instructions?
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Are water pumps working to provide sufficient circulation/heating load?
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Is the burner flame tube insulation sealing correct at appliance body as per manufacturers instructions?
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Is there adequate clearance around Boiler and Burner for servicing?
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Is the boiler door aligned and sealed correctly?
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Is flue installation safe, fitted correctly and sealed to the appliance?
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Does the permanent ventilation comply with current installation standards and regulations?
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Are appliance electrical wiring checked for safety?
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Is the wiring of the burner to appliance correct and according to manufacturers instructions?
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Are external controls and interlocks connected and fully operational (BMS, fan flue, flow-switches, dampers, diverter valves, etc.)?
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Are boiler thermostats fitted correctly to manufacturers instruction (on/off, high/low, high limit)?
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Are modulating burners probes fitted and wired to manufacturers instructions?
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Are all safety systems fitted and fully operational (e.g. pressure relief/safety valves etc.)?
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Does the gas pipework safely fit and support with correct means of isolation?
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Is the gas pipework tested for tightness and purged (certificates and fuel available)?
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Is the gas booster or non-appliance specific gas valve safety interlocks connected?
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Is the adequate access to the gas meter?
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Are oil supply pipe(s) correctly fitted, purged and supported (check inline filter has been fitted)?
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Is the oil pump set for the single or two-pipe system as applicable (fuel available)?
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Is the rotation of 3 phase motors relative to burner/booster checked?
Completion
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Additional Comments
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All hazards and H&S issues have been identified and control measures have been initiated and/or implemented.
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Inspector Name & Signature
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Supplier/Installer Name & Signature
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Manager/Supervisor Name & Signature