EQUIPMENT SAFETY INSPECTION

• Mill / Press Line

• Machine Type

  Select Power Press Roll Former Reel Stand Uncoiler Straightener Air Ram Welder

  • Power Press
  • Roll Former
  • Reel Stand
  • Uncoiler
  • Straightener
  • Air Ram
  • Welder

• If Other, machine: _____________________________

• Machine #

• If Press, type:

  Select Punch/Stamping Full Revolution Power Press Punch/Stamping Part Revolution Power Press Press Brake Screw Press Other

  • Punch/Stamping Full Revolution Power Press
  • Punch/Stamping Part Revolution Power Press
  • Press Brake
  • Screw Press
  • Other

• Make

• If Press, Tonnage:

• Model:

• Serial #:

• If mechanical power press, what method of material feed will or may be used in producing parts?

  Select Continuous feed from coil stock Manual hand transfer feed Robot/Cobot single feed Other

  • Continuous feed from coil stock
  • Manual hand transfer feed
  • Robot/Cobot single feed
  • Other

• Machine Type

  Select Power Press Roll Former Reel Stand Uncoiler Straightener Air Ram Welder

  • Power Press
  • Roll Former
  • Reel Stand
  • Uncoiler
  • Straightener
  • Air Ram
  • Welder

• If Other, machine: ________________________________________

• Machine #

• Make

• If Press, Tonnage:

  Select Power Press Roll Former Reel Stand Uncoiler Straightener Air Ram Welder

  • Power Press
  • Roll Former
  • Reel Stand
  • Uncoiler
  • Straightener
  • Air Ram
  • Welder

• Model

  Select Power Press Roll Former Reel Stand Uncoiler Straightener Air Ram Welder

  • Power Press
  • Roll Former
  • Reel Stand
  • Uncoiler
  • Straightener
  • Air Ram
  • Welder

• Serial #

• Conducted on

  Date

• Prepared by

MACHINE GENERAL SAFETY

• Machine installed to prevent unintentional movement or tipping.

  Yes

  No

  Not Applicable

• Special tools or brushes in place to remove chips, vinyl or other debris from point of operation/pinch point(s)?

  Yes

  No

  Not Applicable

• Powered electrical equipment has an on-off switch.

  Yes

  No

  Not Applicable

• Machinery located so that operator and others tending to machine do not stand in an aisle?

  Yes

  No

  Not Applicable

• Red emergency stop buttons at operator station which will stop machine/motor when suppressed if operating hand transfer mechanical power press or if work station is remotely located from the machine controls.

  Yes

  No

  Not Applicable

• Actuating controls are guarded or located to prevent accidental actuation.

  Yes

  No

  Not Applicable

• Lock out / Tag Out instructions/procedures are documented

  Yes

  No

  Not Applicable

MACHINE GUARDING

• What type of guarding is utilized to eliminate hazards at point of operation, pinch points and rotating parts are adequately guarded (can not reach over, around or under the guard to point of operation or hazard)?

  Select Two Hand Palm Control Light Curtain Fixed Guard Interlocking Guard Adjustable Guard Self Adjusting Guard Perimeter Fencing Other

  • Two Hand Palm Control
  • Light Curtain
  • Fixed Guard
  • Interlocking Guard
  • Adjustable Guard
  • Self Adjusting Guard
  • Perimeter Fencing
  • Other

• Are all machine guards in place and securely attached to equipment

  Yes

  No

  Not Applicable

• Have fixed guards been modified, cut and/or adjusted causing the potential of an injury?

  Yes

  No

  Not Applicable

• Are light curtains or interlocking guards being used as guarding?

  Yes

  No

  Not Applicable

• If light curtains and/or interlocking guards are being used as guarding, what is the minimum stop time distance requirement for all sides of equipment? (Front, Sides, Back)

• Are two hand palm controls being used?

  YES

  NO

• If palm control stations being used for activation, what is the minimum stop time distance requirement for all sides of the equipment? (Front, Sides, Back)

• Do palm two-hand palm controls ensure that both hands must be held in place throughout the complete operation of a single cycle?

  Yes

  No

  N/A

• Are fixed guards and/or perimeter fencing securely fastened to require tools to remove?

  Yes

  No

  N/A

• Are interlocking and/or light curtains wired in the controls to stay active at all times while equipment power is on?

  Yes

  No

  N/A

• Are die blocks interlocked and located at/on press to be used when performing lockout activities?

  Yes

  No

  N/A

• Is perimeter fencing being used to guard equipment?

  Yes

  No

  N/A

• Is perimeter fencing no more than 6 inches from ground, at least 60 inches high and high enough to prevent objects being thrown out from the highest reach of a robot?

  Yes

  No

  N/A

• If power press, what is the stop time distance for palm stations?

• If power press, what is the stop time distance for presence sensing devices?

ELECTRICAL SAFETY

• What make/model of controller is being utilized on this machine

• Do electrical boxes have three feet or clear space maintained in all directions from any opening or operational sides.

  Yes

  No

  N/A

• Do electrical panel boxes have lids or doors that are in good working condition (not damaged.)

  Yes

  No

  N/A

• All electrical service cords are in good condition and have grounding conductor.

  Yes

  No

  N/A

• Is appropriate voltage labeled on all electrical circuit breakers and panels.

  Yes

  No

  N/A

• Are all circuit breakers clearly labeled as to which direction is "on" and "off".

  Yes

  No

  N/A

• Equipment and processes are wired to eliminate the use of extension cord as permanent wiring.

  Yes

  No

  N/A

MAINTENANCE

• Safety devices or systems required for this equipment are properly installed, adjusted and verified as required based on manufacturer recommendations or OSHA/ANSI/NFPA safety standards

  Yes

  No

  N/A

• If mechanical power press that is or may be hand transfer, is brake monitor installed and anti-repeat logic programmed in controls.

  Yes

  No

  N/A

• Inspection schedule is in place per manufacturers recommendations.

  Yes

  No

  N/A

• All energy sources have been identified and labeled as Lock Out Points.

  Yes

  No

  N/A

• Inspection covers all items recommended by manufacurer.

  Yes

  No

  N/A

HOUSEKEEPING

• Materials, including scrap and debris are contained in a manner that does not create a hazard.

  Yes

  No

  N/A

• The floor of the work area is free of hazardous accumulation of debris, oil and water and other slip/trip hazards.

  Yes

  No

  N/A

• All emergency stop devises on machines (except cables) are red in color.

  Yes

  No

  N/A

• Unobstructed 3-foot aisle maintained between machines.

  Yes

  No

  N/A

• Machine securely anchored to the floor preventing inadvertent tipping/moving.

  Yes

  No

  N/A

PERSONAL PROTECTIVE EQUIPMENT

• Upon evaluating the equipment, production process and part/material handling what personal protective equipment is required when operating this equipment.

  Select Safety Glasses Safety Goggles Face Shield Welding Helmet Hearing Protection Cut Resistant Gloves Chemical Gloves Heat Resistant Gloves Welding Sleeves Cut Resistant Sleeves Steel or Composite Toe Shoes Bump Cap Hard Hat Arc Flash PPE Other

  • Safety Glasses
  • Safety Goggles
  • Face Shield
  • Welding Helmet
  • Hearing Protection
  • Cut Resistant Gloves
  • Chemical Gloves
  • Heat Resistant Gloves
  • Welding Sleeves
  • Cut Resistant Sleeves
  • Steel or Composite Toe Shoes
  • Bump Cap
  • Hard Hat
  • Arc Flash PPE
  • Other

• What additional PPE is needed.

ADDITIONAL INFORMATION

• Is there a manufacturer's manual with the machine?

  Yes

  No

  N/A

• Additional PPE information/requirements.

MECHANICAL POWER PRESS ADDITIONAL INFORMATION

• Strokes per minute

• Press Bed Size (Inches)

• Ram Adjustment (Inches)

• Shut Height without Bed (Inches)

• Bolster Plate Thickness (Inches)

• Other press information.

General Comments

• Comments or additional information

• Add any additional relevant photos

  Media

Sign Off

• Safety Inspectors Name

• Safety Inspectors Title

• Safety Inspectors Signature

  Sign

• Date of Inspection