Title Page
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Site conducted
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Conducted on
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Prepared by
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Location
Untitled Page
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PRE-DRILL RIG INSPECTION
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CHECKLIST FOR LAND
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DRILLING OPERATIONS
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Drilling Company:
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Rig #
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Date:
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Drilling Company:
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Rig #
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Time:
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Rig Manager(s) on Duty:
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Spud Date:
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Depth of Well:
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No.# of days on location:
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No. # Days Since Last Recordable:
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No. # Days Since Last LTA:
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Operator:
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Operator Representative(s) on Duty:
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Well Name and #
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Location (City, State)
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Inspection Conducted By:
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Employer:
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Contact Information for Inspector:
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Office No.#
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Cell No.#
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Ton Miles Logged:
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BOP Test Date:
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This modified checklist is a product of the Occupational Safety & Health Administration, Baton Rouge Area Office, in conjunction with the OSHA Region 6 Regional Emphasis Program (REP or LEP) for the Oil & Gas Industry
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The checklist combines the applicable requirements of 29 CFR 1910, American Petroleum Institute Recommended Practice 54 (API RP54), other more specific American Petroleum Institute Recommended Practices, and the current and previous checklists for drilling and well servicing rigs generated by the International Association of Drilling Contractors (IADC) and the Association of Energy Service Companies (AESC)
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This checklist is not all inclusive but is intended to provide a clear and consistent inspection approach for inspecting land drilling rigs during REP/LEP inspections conducted by an Operator, Contractor or OSHA Representative, but may also be used for Complaint & Fatality Investigations. The overall goal of the checklist is to assure that all employees working at Oil & Gas sites are provided a safe and healthy work environment in an extremely dangerous industry
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This checklist shall be updated, as required, to keep up with advances in technology, changes in the industry and general updates to the contents of the checklist. Therefore, OSHA requests that all interested parties submit suggestions and recommendations to improve this checklist at any time to the Baton Rouge Area Office of OSHA, 9100 Bluebonnet Centre, Suite 201, Baton Rouge LA 70809
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Distribution of this checklist: Unlimited, OSHA & Industry
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References:
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29 CFR 1910, Code of Federal Regulations, Safety & Health Regulations for General Industry
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29 CFR 1926, Subpart P, Code of Federal Regulations, Safety & Health Regulations for Construction, Excavations and Trenching
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API Spec 4F, Specification for Drilling & Well Servicing Structures, 2nd Edition - 2001
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Edition 2004
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API RP 4G, Recommended Practice for Maintenance & Use of Drilling and Well Servicing Structures, 3rd
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API RP 9B, Recommended Practice on Application, Care and Use of Wire Rope for Oilfield Service, 11th Edition - 2002
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API RP 53, Recommended Practice for Blowout Prevention Equipment Systems for Drilling Wells, 3rd Edition - 1997
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API RP 54, Recommended Practice for Safety & Health for Oil & Gas Well Drilling and Servicing Operations, 3rd Edition – 1999
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API RP 55, Recommended Practice for Conducting Oil & Gas Production Operations involving Hydrogen Sulfide, 2nd Edition - 1995
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API RP 500, Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities, 2nd Edition – 1997
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API RP 2003, Protection against Ignitions Arising out of Static, Lightning, and Stray Currents, 6th Edition – 1998
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ANSI B30.*, American National Standards Institute, Various crane (*type) standards
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ANSI B56.1, American National Standards Institute, Safety Standard for Low Lift and High Lift Trucks, 1993 edition
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ANSI B56.6, American National Standards Institute, Safety Standard for Rough Terrain Forklift Trucks, 2002 Edition
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ANSI Z358.1, American National Standards Institute, Emergency Eyewash & Shower Equipment, 2004 Edition
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Legend:
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SAT – Satisfactory Condition or “Yes” Response
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UNS – Unsatisfactory Condition or “No” Response
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NA – Not Applicable
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CDI – An unsatisfactory condition that was corrected During Inspection
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Standard – Applicable OSHA, API, ANSI or other government or industry recognized standard
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ARRIVAL TO DRILL / SITE LOCATION
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Condition
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SAT
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UNS
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Standard
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Does this operation involve H2S? If yes, then move to section (3) “H2S” and complete section (1) second
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“Authorized Personnel” sign posted at entrance to site
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Sign posted directing visitors to report to Tool pusher upon entry & is the Rig Manager’s Trailer identified with signage
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(Hard Hat/Safety Glasses/Steel Toe Shoes Required) Sign / Signs Posted at entrance to site and other prominent locations on site
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Smoking Area’s Designated
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No Smoking Area’s Posted
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No Parking within 100 ft of the rig
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What vehicles and company are parked within 100’ of rig?
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Are those vehicles a required tool for the CURRENT operation?
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If not, then for which reason are they parked within 100’ of the rig?
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Distance from overhead power lines Adequate as per
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Geronimo escape wire flagged with visible material
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Are living quarters and trailers securely positioned
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Best Practice
Muster area designated – Entrances to Location
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Muster area posted
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Any unsafe condition not listed above
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DRILL SITE LOCATION
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Condition
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SAT
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UNS
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Standard
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Toolpusher housed at rig location
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Best Practice
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Hardhats available for visitors & are FRC’s available for visitors
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Safety glasses available for visitors
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Visitor tracking system utilized
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Evacuation/All-clear alarms being utilized
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Have buried pipelines been identified
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Supply storage house clean
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Crew change house clean
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Are all living quarters and buildings grounded
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Are living quarters equipped with fire extinguishers
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Are living quarters equipped with smoke detectors and/or fire alarms
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Best Practice
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Warning signs legible, in English, and prominently displayed on the containers, or readily available in the work area
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All vessels labeled as to their contents
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Condition of electrical wiring
Electrical grounding
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Are all ladders in manufactured working condition
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Any spills or leaks
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Are the proper tools for the job available and being utilized in the above listed areas
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Best Practice
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Outhouse/restroom facility provided? If the job is active for less than one day on the specific location, then restroom facility must be located less then two (2) miles or ten minutes from location
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Outhouse clean and sanitary
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Condition of general location housekeeping
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Is the rig water tank labeled with a “NON-POTABLE WATER” sign
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Bridle lines in good condition
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Best Practice
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Derrick stand and ladder in good condition
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“Fall Protection Required” warning signs erected at the base of all stairs that extend above 6 feet of un unguarded platform
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Any unsafe condition not listed above
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Condition
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SAT
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UNS
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Standard
All site personnel notified of the presence of H2S, SO2, or other hazardous gases
H2S warning signs erected, if applicable, at entrance to site and at other prominent locations on site
H2S monitoring devices in use
H2S monitoring device calibrated and tested
Windsock available
Emergency escape air packs fully charged
Emergency escape air packs and life-lines available, if applicable
Are all personnel H2S trained and able to present current training certificate
Any unsafe condition not listed above
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Section NA:
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MUD PUMP AREA
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Condition
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SAT
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UNS
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Standard
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Drive belts and shafts guarded
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1910.219(c)(2)(i)(ii)
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Pony rods guarded
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Rotating parts guarded
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Head and valve covers fully bolted
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Best Practice
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Shear pin pop-off valves present and covered
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Pop-off relief lines routed to discharge in suction pit
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Best Practice
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Ends of pop-off relief lines secured
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Best Practice
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Mud vibrator hose snubbed at hammer unions
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Pressure relief valves accessible
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High pressure fitting used in high pressure system
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Discharge lines from relief valves anchored
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Are all high-pressure lines secured with whip checks or safety cables
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Condition of electrical wiring
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All electrical Equipment grounded as required
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Approved lighting for the location available
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Adequate lighting provided
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Are the proper tools for the job available and being utilized
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Best Practice
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General housekeeping of the area
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Any leaks or washing from high pressure connections
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Any leaks or washing from the pump pod caps
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Any unsafe condition not listed above
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MUD TANKS & PITS Section NA:
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Condition
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SAT
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UNS
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Standard
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Adequate stairs with handrail
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Stairways and ladders secured
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Adequate walkways and guardrails
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Guardrails, Midrails, & Toeboards installed along all open side edges of mud tanks and pits, 4ft above ground level
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Walkways free from obstruction and/or damage
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Guardrails provided on crossovers
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All unused floor holes covered
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1910.23(a)(8)(8i)(8ii)
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Shale shaker properly guarded
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Agitator shafts & couplings properly guarded
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Drive belts and shafts guarded
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Are all high-pressure lines secured with whip checks or safety cables
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Mud guns properly secured
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Jetting hoses properly secured
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Explosion proof equipment, fixtures and wiring used in the vicinity of the shale shaker. Class 1 Div 1/2 Location
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(1-3) & subsections
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De-silter Unit in good condition
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Best Practice
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Explosion proof equipment, fixtures and wiring used in the vicinity of the De-silter
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Class 1 Div 2 Location
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(1-3) & subsections
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De-sander Unit in good condition
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Best Practice
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Explosion proof equipment, fixtures and wiring used in the vicinity of the De-Sander
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Class 1 Div 2 Location
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(1-3) & subsections
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Degasser Unit in good condition
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Best Practice
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Chemical hazard warning signs erected
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“PPE Required” warning signs erected
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(grouped or individual signs)
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Assessment for respirator use conducted, documented and available
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Adequate personal protective equipment available:
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Rubber Gloves □ Apron Face Shield
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□ Goggles
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Respirator: □½ mask □ Full Face
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□ Other: _
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Personal protective equipment properly stored
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Personal protective equipment properly maintained
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Personal protective equipment in a clean & sanitary condition
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Employees using all required PPE
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Eye wash location identified with visible sign –
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Eye wash access free from obstructions
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Eye wash station in close proximity (10 seconds walking distance from hazard)
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Eye wash station in a clean & sanitary condition
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Eye wash station in working order
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Eye wash station providing a clean water supply
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Eye wash provides a minimum continuous flow of 0.4 gallons of water/solution per minute for 15 minutes
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Data plates on equipment legible
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Approved lighting for the location installed
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Adequate lighting provided
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All electrical equipment grounded as required
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Condition of electrical wiring
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Are the proper tools for the job available and being utilized
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Best Practice
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Condition of general housekeeping
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Any unsafe condition not listed above
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MUD MIXING AREA Section NA:
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Condition
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SAT
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UNS
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Standard
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Bagged material properly stacked
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Adequate personal protective equipment available:
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□ Rubber Gloves □ Apron □ Face Shield □ Chemical Goggles □
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□ Respirator: □ mask □ Full Face
Located on pits and personal lockers
□ Other:
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Personal protective equipment properly stored
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Personal protective equipment properly maintained
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“PPE Required” warning signs posted
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(Grouped or individual signs)
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Chemical hazard warning signs erected
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Assessment for respirator use conducted, documented and available
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Employees using all required PPE
At time of inspection
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Adequate ventilation in the area
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Eye wash location identified with visible sign
Eye wash located on top of pits
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Eye wash station available in close proximity to general hazards (10 seconds walking distance from hazard)
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Eye wash station available immediately adjacent to caustic barrel and hopper (Anywhere a strong acid or corrosive is handled)
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Eye wash at the hopper and caustic barrel provides a minimum continuous flow of 0.4 gallons of water/solution per minute for 15 minutes
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Eye wash access free from obstructions
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Eye wash station in a clean & sanitary condition
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Eye wash station in working order –
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Eye wash station providing clean water supply
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All electrical equipment grounded as required
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Condition of electrical wiring
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Approved lighting for the location available
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RP500 5.3
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Adequate lighting provided
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Elevated loading door opening protected
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Any spills
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General housekeeping –
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Any unsafe condition not listed above
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MATERIAL HANDLING EQUIPMENT Section NA:
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Condition
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SAT
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UNS
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Standard
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Material Handling Equipment (forklift) operators trained and certified
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Training & Certification documents available on site
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Are the operators using the forklift during the inspection trained
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Are the operators using the forklift during the inspection able to provide training certificate
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Correct type of Forklift, etc in use for the location (all terrain)
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Manlift basket securely attached at pivot point
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Personnel wearing proper fall protection while in basket
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Forklift Backup Alarm operational
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Forklift equipped with seat belts
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Seat belts in use by forklift operators
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Forklift inspected prior to use (daily)
Electronically
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Forklift hydraulic system free of leaks
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Best Practice
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Any unsafe condition not listed above
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GENERATOR AREA Section NA:
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Condition
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SAT
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UNS
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Standard
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Generators located 100 ft from wellhead
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If closer then 100 ft, are equivalent measures taken to ensure a (Class 1 Div 1 or 2 location) based on worst condition scenario
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Generators properly grounded
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“HIGH VOLTAGE” warning signs erected
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Insulating mats available at electrical panels
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Water hose used for washing area kept away from generator skid
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Best Practice
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Cover panels on electrical control boxes installed
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Cover panels on electrical control boxes closed
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Is the electrical panel accessible
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Best Practice
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All electrical controls marked as to their function and legible
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Equipment design sufficient to accommodate LO/TO devices
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Lockout/Tagout devices available
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Wires spliced as per regulation
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Electrical wires properly strung
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All electrical tools grounded
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Condition of electrical Receptacles, outlets and plugs
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Condition of electrical wiring
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Adequate lighting installed
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Approved lighting for the location provided
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Moving and/or rotating parts guarded
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Air compressors properly guarded
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Air storage tanks equipped with pop-off valve
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Are all high-pressure lines secured with whip checks or safety cables
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Are whip checks and safety cables properly rated for the amount of pressure inside the line it is attached to
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“Hearing Protection Required” warning signs erected
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Hearing protection available
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Fire extinguishers rated for electrical fires
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Fire extinguishers properly located
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Are the proper tools for the job available and being utilized
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Best Practice
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Condition of general housekeeping in the generator and SCR house
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Any unsafe condition not listed above
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FIRE PROTECTION Section NA:
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Condition
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SAT
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UNS
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Standard
Class B/C fire extinguishers available
Adequate number of fire extinguishers available
Fire extinguishers properly located
Fire extinguishers equipped with gauges
Fire extinguishers properly charged
Fire extinguishers tagged and inspection data logged
Fire extinguisher location easily identified
Overall condition of fire extinguishers
Site-specific fire extinguisher location diagram developed and posted
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Best Practice
Open pit burning not permitted
Flare area, if present, is clear of combustibles
Welding work performed safely
Are flammable products such as paint and paint thinners properly stored
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1910.106 (e) (2) (ii) (b)
Condition of the flammable product storage cabinet
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1910.106 (e) (2) (ii) (b)
Flammables stored in UL listed safety cans
Does the methanol air dump system have double valves
Is the methanol air dump system located away from ignition sources
Is the methanol air dump opening angled in a direction or located at a height sufficient to prevent workers from being sprayed should pressure and liquid be trapped between the two valves
All engines located approx 100 ft from the well or gas source, if possible
Spark arrester, or water, on all engine exhausts
Heat arresters on all engine turbo snails and exhaust piping where contact with personnel could cause burn or injury
Condition of boiler
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Best Practice
Boiler Safety Controls operating properly
No Smoking rules enforced
Flammable product leakage accumulating in ditches or other areas`
Any unsafe condition not listed above
Monthly inspection needs to be done on all fire extinguishers
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FUEL & OTHER FLAMMABLE LIQUID STORAGE AREAS
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Condition
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SAT
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UNS
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Standard
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Flammable liquid storage tanks properly located
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All flammable liquid storage valves identified as to their function
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Best Practice
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Discharge valves in good condition
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Discharge nozzles in good condition
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Discharge hoses in good condition
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Piping and fuel lines in good condition
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Vapor release vents elevated & away from ignition sources
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Fuel & Storage tanks ESD protected
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□X Splash Filling Prohibited
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□ X Fill Line & Discharge Velocity Limited
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Are flammable liquids stored or handled within an area having a basement or pit into which flammable vapors may travel therefore causing an accumulation of flammable vapors therein (such as fuel pump cabinets & cellars)
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LPG storage tanks and compressed gas cylinders in good condition
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Protective caps on all fuel cylinders
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Is cleanup and absorbent material available in case of spills
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Best Practices
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Grass & debris kept away from area
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Fuel tanks properly labeled
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“No Smoking” signs erected
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“No Open Flame” signs erected
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Stationary ladders on storage tanks in good condition
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Condition of electrical wiring
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All electrical equipment grounded as required
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Electrical wiring/fixtures/etc used in flammable product storage area approved for (Class 1 Div 1 or 2 location) Based on worst condition scenario
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Adequate lighting provided
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Approved lighting for the location installed
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B/C Class fire extinguisher available and identified
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Are all high-pressure lines secured with whip checks or safety cables
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Condition of general housekeeping
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Any unsafe condition not listed above
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PIPE RACK AREA Section NA:
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Condition
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SAT
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UNS
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Standard
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Ends of pipe racks properly pinned
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Spacers used to separate layers of pipe
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Layers of pipe properly chocked
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Pipe racks level and stable
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Catwalk in good condition
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Best Practice
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Pipe rack and catwalk at same height
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Best Practice
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Stairs with handrails to catwalk provided if necessary
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V-door slide in good condition
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Best Practice
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Employees not permitted on top of pipe
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Best Practice
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Adequate lighting provided
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Approved lighting installed
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All electrical equipment grounded as required
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Condition of high-pressure hydraulic equipment
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Are hydraulic lines free of leaks
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Are the proper tools for the job available and being utilized
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Best Practice
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Is the ground surface free of potholes and/or ankle breakers
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Best Practice
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Is the terrain around the pipe racks adequate for maintaining control of wide loads on forklift
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Best Practice
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General housekeeping
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Any unsafe condition not listed above
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BLOWOUT PREVENTERS
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Section NA:
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Condition
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SAT
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UNS
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Standard
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BOP properly installed
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BOP tested and documented
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(Input date and results on cover page)
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All lines, valves, check valves, flow fittings, etc have a working pressure equal to or greater than the rated working pressure of the rams in use
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Wheels and stems in place, if automatic device is not available
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BOP stack properly stabilized
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All hydraulic lines connected
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All unused hydraulic lines capped and secured
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Accumulator bottles labeled with contents
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Accumulator operational warning signs erected
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Accumulator valves in appropriate position (open position except when accumulators are isolated for servicing, testing or transporting)
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Accumulator valves identified as to purpose and position
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Does the accumulator reservoir have fluid in it
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Accumulator hydraulic oil level adequate
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Best practice
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Gauges properly installed & located
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Gauges in working order
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Choke manifold and line secured
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Choke manifold accessible
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Flair line secured / anchored
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Pilot light used
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Best Practice
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Adequate lighting provided
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Approved lighting for the location installed
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Warning signs erected at the flare pit
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□ Flammable □ H2S □ Hard Hat
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□ Eye Protection □ Confined Space
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□ Auth. Personnel □ Ear Protection
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Proper drainage provided
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Safety (stabbing) valve and handle for tubing available
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Hydraulic controls accessible
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Hydraulic lines protected
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BOP Control Lines & Valves identified
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BOP Scaffolding / work boards secure
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Best Practice
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Daily visual inspections of the BOP’s conducted
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Are the proper tools for the job available and being utilized
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Best Practice
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Are all high-pressure lines secured with whip checks or safety cables
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Crew members knowledge of and understanding of his/her responsibilities during well shut-in procedures
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RP54 6.1.3
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General housekeeping
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Any unsafe condition not listed above
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Section NA:
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DERRICK
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Condition
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SAT
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UNS
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Standard
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Derrick/A-Frame assembly pins in place
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Assembly pins secured with keepers
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Derrick emergency escape line properly attached to board or derrick
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Condition of derrick emergency escape line
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Geronimo chair on-line and ready for immediate access and use
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Emergency escape line adequately anchored, per manufacturers specifications, in a clear area away from the rig
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Clamps properly attached
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3 clamp minimum
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Geronimo line path clear of obstruction
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Type of anchor:
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CEMENT SLED_X_ Rod
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Anchor pull test performed to 3000 pounds
-
-
Fall lane of derrick clear “dead man side”
-
Best Practice
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Damage and/or corrosion to derrick (waste metal)
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Condition of derrick ladder
-
Climb assist device available
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Climb assist device used by derrickman
-
Condition of climb assist device
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Full body harness with lanyard available
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Condition of full body harness
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Condition of lanyard
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Fall protection equipment in use
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“Fall Protection Required” warning sign erected at the base of the derrick ladder
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Condition of the derrick tubing board
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Guardrails installed on derrick board
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Condition of pipe fingers
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Condition of derrick board walk around platform
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Rods, Tubulars, Drill Pipe, etc racked or hung in derrick secured to prevent them from falling
-
Mud standpipe secured
-
Mud vibrator hose snubbed at all connections and at both ends
-
Drilling line installed properly on anchor and keyed
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Dead end of drilling line anchored
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Data plates installed on derrick
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Condition of booms and boom lines
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Tools secured at elevated levels
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Are all high-pressure lines secured with the proper whip checks or safety cables
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Condition of electrical in the derrick
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Condition of lighting in the derrick
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Overhead falling object hazards
-
Any unsafe condition not listed above –
-
DRILL FLOOR AREA Section NA:
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Condition
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SAT
-
UNS
-
Standard
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Minimum 2 exits from drill floor doghouse
-
Drill floor doghouse doors open and close easily
First aid kit available in drill floor doghouse – Needs updated/some items expired
-
Minimum 2 exits from drill floor
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Driller at or near controls
-
Condition of rotary floor
-
Racking floor area in good condition
-
V-door gate or chain provided and in place
-
Condition of headache post
-
Is a Kelly bushing guard used
-
Are controls adequate if guard is not used
-
Are workers allowed to work on floor with harness and /or lanyard on while rotary is turning
-
Nonskid material used around rotary
-
Rotary chain drive guarded
-
Drillers controls properly labeled/identified
-
Best Practice
-
Kelly cock wrench and safety valve accessible
-
Crown-O-Matic device installed and operational
-
Drawworks properly guarded
-
Proper lay of drill line on reel
-
Condition of drilling line
-
Condition of X hydraulic □Hydromatic brakes
-
Condition of Drawworks brake linkage
-
Overrunning clutch in good condition
-
Cathead friction surface in good condition
-
Cathead line divider/grip in good condition
-
Catline not worn or kinked
-
Spinning chain in good condition
-
Best Practice
-
Condition of air hoist lines
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X near driller X opposite driller
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Condition of air hoist line guide
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X□ near driller X□ opposite driller
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1910.212(a)(3)(ii)
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Air hoist line properly laid/wound on drum
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X□ near driller X□ opposite driller
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1910.212(a)(3)(ii)
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Air hoist line properly guarded
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X□ near driller X□ opposite driller
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1910.212(a)(3)(ii)
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Tong snubbing lines in good condition
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Tong snubbing line clamps in good condition
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Tong counterweights installed
-
Tong counterweights operational
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Tong body & jaws in good condition
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Tong safety handle pins secured
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Tong dies sharp
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Tong die keeper in place
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Tong stiff arm available and operational
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Condition of tong jerk line(s)
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Overall condition of tongs
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Iron-roughneck dies sharp
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Iron-roughneck die keeper used
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Iron-roughneck body & jaws in good condition
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Iron-roughneck hydraulic system leaks
-
Overall condition of iron roughneck
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Condition of slips and dies
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Condition of collar clamps and dies
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Condition of elevators
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Condition of automatic spinner
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Condition of lift subs
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Guardrails and mid-rails installed along all open side edges of drill floor, 4ft above ground level
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Toe-boards installed along all open side edges of drill floor, 4ft above ground level
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Condition of guardrails and mid-rails
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Condition of toe-boards
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Condition of Toeboards
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Are the proper tools for the job available and being utilized
-
Best Practice
-
Condition of hand tools
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All electrical equipment grounded as required
-
Condition of electrical wiring
-
Condition of electrical equipment
-
Does electrical meet requirements for a class 1 div 1 & 2 area
-
Adequate lighting provided
-
Appropriate lighting for (Class 1 Div 1& 2) area
-
RP500 10.1-16
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Are all high-pressure lines secured with whip checks or safety cables
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Condition of motors
-
Do motors have heat and spark arresters
-
Condition of all other wire rope
-
Are there trip hazards present on the drill floor
-
Condition of overall general housekeeping
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Any unsafe condition not listed above
-
HOISTING TOOLS, HOOKS, BAILS, ELEVATORS AND OTHER RELATED EQUIPMENT
-
Condition
-
SAT
-
UNS
-
Standard
-
Traveling blocks in good condition
-
Traveling blocks properly guarded
-
Sheave guards in good condition
-
Bales and/or links in good condition
-
Rod hook in good condition
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Hoisting hook equipped with safety latch or equiv
-
Crown block assembly secured
-
Crew members not permitted to ride traveling block
-
Circulating hose secured to gooseneck and swivel
-
Power swivel secured
-
Hoisting line inspected daily
-
Are the proper tools for the job available and being utilized
-
Best Practice
-
Any unsafe condition not listed above
-
SUBSTRUCTURE
-
Section NA:
-
Condition
-
SAT
-
UNS
-
Standard
-
Substructure assembly pins in place
-
Substructure assembly pins secured with keepers
-
Damage and/or corrosion to substructure (waste metal)
-
Lighting around the outside of sub-structure
-
Lighting in the sub-structure
-
Lower and upper substructures properly bolted together
-
Best Practice
-
Rotating equipment under the floor and in the sub-structure guarded i.e., Rotary chain, Drawworks, Pump shafts, etc…
-
Rotary beams and all braces are in good condition
-
Are all high-pressure lines secured with the proper whip checks or safety cables
-
Vibrator hose properly snubbed
-
Open holes guarded or covered
-
“Confined space” signs present, if applicable
-
Condition of electrical in the sub-structure
-
Any unsafe condition not listed above
-
POWER AND HAND TOOLS Section NA:
-
Condition
-
SAT
-
UNS
-
Standard
-
Bench grinder in good condition
-
Bench grinder wheels properly guarded
-
Bench grinder rest spacing – 1/8” from wheel
-
Face shield available when using bench grinder
-
Power Tongs used?
-
Power Tongs body & jaws in good condition
-
Power Tongs hydraulic system leaks
-
Electric hand tools double insulated or grounded
-
Electrical extension cords properly insulated
-
Plugs of electrical extension cords in good condition
-
Are plugs and sockets GFIC
-
Guards installed on/over all belts, drive chains, gears and drives
-
Machinery not operated without guards installed
-
“Dead man” switch installed on all Electric and Pneumatic tools
-
All electrical equipment grounded as required
-
Are the proper tools for the job available and being utilized
-
Best Practice
-
Any unsafe condition not listed above
-
STAIRS, LADDERS, HANDRAILS & GUARDRAILS
-
Condition
-
SAT
-
UNS
-
Standard
-
Adequate stairs provided off rig
-
Stairs level
-
Minimum of 2 stairways to drill floor
-
Stairs secure
-
No obstructions –
-
Adequate handrails provided on stairs with 4 or more risers
-
Stair treads of uniform size
-
Non-skid type stair treads
-
Stair treads not damaged
-
Guardrails, Midrails, & Toeboards installed along all open side edges of floors, platforms, etc, 4ft above ground level
-
Handrails extend 3.5 ft above platform
-
Any unsafe condition not listed above
-
19. HOTWORK, WELDING & FLAME CUTTING OPERATIONS
-
Condition
-
SAT
-
UNS
-
Standard
Written safety work permit system covering welding and flame cutting operations observed
-
1910.252(a)(2)(iv)
Verification of certified welders used
Welding and flame cutting not permitted near flammables, accumulation of oil, escaping gas or near sources of ignition
-
RP54 20.1.3
-
1910.252(a)(2)(vi)
Helmets with face shields used during operations
Goggles with proper shade selection used
Helpers/attendants supplied with and using proper eye protection
Appropriate protective attire worn for welding and cutting ops
Moveable fire hazards in vicinity of welding operations moved
-
1910.252(a)(2)(vii)
Guards used to confine flash, heat, sparks & slag
-
1910.252(a)(1)(ii)
Fire extinguishing equipment available
-
1910.252(a)(2)(ii)
Fire watch required
-
1910.252(a)(2)(iii)(A)
Fire watch remains in area of welding or cutting for at least 30 minutes after hot work is performed
Area inspected by individual responsible for authorizing cutting or welding
-
1910.252(a)(2)(iv)
Is the gas detector calibrated and tested and documented as per manufacture recommendations
Is the gas detector alarm tested daily – tested prior to use
Welding equipment in good condition
Approved Oxygen & Acetylene bottle used
Oxygen & Acetylene bottles labeled – color coded
Oxygen & Acetylene torches equipped with flash back arrestors
Cylinders stored in assigned places and secured in place
-
1910.253(b)(2)(ii)
Are the proper tools for the job available and being utilized
-
Best Practice
Any unsafe condition not listed above
-
CONFINED SPACES, EXCAVATIONS & HAZARDOUS ENVIRONMENTS
-
Condition
-
SAT
-
UNS
-
Standard
-
All site personnel notified of the presence of H2S, SO2, or other hazardous gases
-
Site evaluated to determine the presence of confined spaces/permit required confined spaces
-
Confined Space location warning signs erected
-
Atmospheric testing of confined space prior to entry
-
Confined Space Permit Entry System & Procedures understood and followed
-
Excavations, including trenches, deeper than 4 ft or containing hazardous gases tested prior to entry
-
Emergency Rescue equipment readily available
-
1926.651(g)(2)(i-ii)
-
Employees protected from cave-ins while in excavations
-
Water in excavation
-
A means of egress from excavation provided
-
□ Stairway □X Ladder □ Ramp □ Other
-
Any unsafe condition not listed above
-
TRAINING, PPE & GENERAL SAFETY
-
Condition
-
SAT
-
UNS
-
Standard
-
First Aid Training provided to at least one member of the crew
-
Certification Card(s) available
-
Pre-tour safety meetings conducted
-
Are weekly or impromptu safety meetings conducted
-
Safety meetings properly documented
-
Are accidents if any, discussed during safety meetings
-
OSHA poster posted
-
Pre-Job safety meeting held
-
Safety equipment available “Hard hats, Safety glasses, Hearing protection, Gloves, Respiratory protection, Chemical protection, etc…”
-
Proper clothing worn by crew (No loose clothing)
-
Hard hats used by crew
-
ANSI Z87.1
-
Safety glasses used by crew
-
Hard toed shoes used by crew
-
Hazardous jewelry not worn by crew
-
Fall protection used, when required
-
No Smoking rules observed
-
OSHA Log able to be provided within 4 business hours of accidents during current year
-
Injuries reported and documented immediately
-
First Aid Kit/Bloodborne Pathogen Kit available on site
-
Adequate 2-way communication on site
-
Emergency phone numbers posted
-
Provisions made for prompt medical attention for serious injuries
-
Copy of HAZCOM program available onsite
-
MSDS’s available and accessible at all times
-
B.B.S.M. program, or equivalent, in use
-
Best Practice
-
Adequate communication w/other contractors on site
-
Emergency response plan available onsite
-
BOP / Well Control training documentation current
-
BOP Drills conducted and documented
-
Written safety program available onsite
-
Respiratory Protection Program available onsite
-
Hearing protection required in high noise areas
-
Job Safety Analysis (JSA) conducted for each task
-
Short Service Employee Program
-
Time:
-
Type:
-
Best Practice
-
All incidents resulting in injuries to employees investigated and documented to prevent recurrence
-
Long Hair contained
-
Smoking or open flames not permitted within 50 ft of compressed gases used or stored
-
Flammable liquids not stored within 50 ft of wellbore
-
Critical Equipment such as BOPs periodically inspected & tested
-
Is all electrical equipment grounded as required?
-
Condition of electrical wiring
-
Where is the methanol injection valve located
-
Is equipment properly classified for the location of the methanol injection valve
-
Are the proper tools for the job available and being utilized
-
Best Practice
-
Are workers being subjected to high potential risks that could otherwise be managed
-
Any unsafe condition not listed above
-
DOCUMENTATION NEEDED FOR REVIEW DURING AUDIT
-
Visitor tracking sign in sheet
-
Third party / visitor orientation
-
Written safety program
-
Pre-tour safety meeting documentation
-
Completed JSA’s
-
weekly safety meeting documentation
-
Emergency phone numbers and directions for prompt medical attention
-
Emergency response plan
-
Copy of HAZCOM
-
First aid certification cards
-
OSHA Log
-
OSHA poster
-
Copy of MSDS
-
Completed B.B.S.M. cards
-
BOP / Well Control training documentation
-
BOP drill documentation
-
Respiratory Protection Program
-
BOP test documentation
-
TON mile log
-
H2S training certificates “if applicable”
-
Injury reports and/or documentation
-
Near miss reports and/or documentation
-
Date of last LTA
-
Date of last Recordable
-
PHOTOS
-
ACTION ITEMS
-
INSPECTOR
-
ACTION
-
LEASE NAME / RIG NAME
-
ACTION PARTY
-
TARGET CLOSE OUT DATE
-
ACTUAL CLOSE OUT DATE
-
STATUS