Title Page

  • Conducted on

  • Prepared by

  • Location

Extrusion and Solids 5S Audit

Zone 1: 2nd Floor Mezzanine

  • Walkways and storage areas clearly marked?

  • All tools and supplies are in their dedicated place.

  • Floors and walkways are free of dirt, and trash.

  • Nothing is leaning against walls, or laying on the floor.

  • Capture Photo of the Area

Zone 2: Ash Mono BBU, Under the Mezzanine, Outside of Extruder and Around Tank 39

  • Walkways and storage areas clearly marked?

  • All tools and supplies are in their dedicated place.

  • Floors and walkways are free of dirt, and trash.

  • Nothing is leaning against walls, or laying on the floor.

  • Capture Photo of the Area

Zone 3: Extruder Area, Mixing Area

  • Walkways and storage areas clearly marked?

  • All tools and supplies are in their dedicated place.

  • Floors and walkways are free of dirt, and trash.

  • Nothing is leaning against walls, or laying on the floor.

  • Capture Photo of the Area

Zone 4: Dwell Table to Shrink Wrapper

  • Walkways and storage areas clearly marked?

  • All tools and supplies are in their dedicated place.

  • Floors and walkways are free of dirt, and trash.

  • Nothing is leaning against walls, or laying on the floor.

  • Capture Photo of the Area

Zone 5: Shrink Wrapper to the Case Packer

  • Walkways and storage areas clearly marked?

  • All tools and supplies are in their dedicated place.

  • Floors and walkways are free of dirt, and trash.

  • Nothing is leaning against walls, or laying on the floor.

  • Capture Photo of the Area

Zone 6: Glue Side of Case Packer to Racks

  • Walkways and storage areas clearly marked?

  • All tools and supplies are in their dedicated place.

  • Floors and walkways are free of dirt, and trash.

  • Nothing is leaning against walls, or laying on the floor.

  • Capture Photo of the Area

Zone 7: Horseshoe

  • Walkways and storage areas clearly marked?

  • All tools and supplies are in their dedicated place.

  • Floors and walkways are free of dirt, and trash.

  • Nothing is leaning against walls, or laying on the floor.

  • Capture Photo of the Area

Zone 8: Ash Mono Racks and Silo Room, Dense Ash Railyard

  • Walkways and storage areas clearly marked?

  • All tools and supplies are in their dedicated place.

  • Floors and walkways are free of dirt, and trash.

  • Nothing is leaning against walls, or laying on the floor.

  • Capture Photo of the Area

Zone 9: Solids BBU and Mixer Area

  • Walkways and storage areas clearly marked?

  • All tools and supplies are in their dedicated place.

  • Floors and walkways are free of dirt, and trash.

  • Nothing is leaning against walls, or laying on the floor.

  • Capture Photo of the Area

Zone 10: Solids Filler Area, Steol Area, Chiller

  • Walkways and storage areas clearly marked?

  • All tools and supplies are in their dedicated place.

  • Floors and walkways are free of dirt, and trash.

  • Nothing is leaning against walls, or laying on the floor.

  • Capture Photo of the Area

Zone 11: Dwell Table, Cap Filler, Case Packer, Palletizer

  • Walkways and storage areas clearly marked?

  • All tools and supplies are in their dedicated place.

  • Floors and walkways are free of dirt, and trash.

  • Nothing is leaning against walls, or laying on the floor.

  • Capture Photo of the Area

Signature and Close

  • Overall 5S Score

  • Recommendations

  • Signature

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