Facility Inspections

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Chemical Safety

• Are appropriate labels and hazard warnings applied on all chemicals containers?

  Yes

  No

  N/A

• Are Safety Data Sheets (SDS) available for all chemicals used in the plant site?

  Yes

  No

  N/A

• Are SDS up-to-date?

  Yes

  No

  N/A

• Is emergency procedures (spillage, splash, poisoning) available and easy to read?

  Yes

  No

  N/A

• Is chemical handling training provided for the workers?

  Yes

  No

  N/A

• Are these chemicals placed separately in the warehouse?

  Yes

  No

  N/A

Gas Cylinder Safety

• Are gas cylinders placed in a special room, fenced and locked?

  Yes

  No

  N/A

• Are gas cylinders properly labeled?

  Yes

  No

  N/A

• Are empty gas cylinders separated from new ones?

  Yes

  No

  N/A

• Are gas cylinders protected from falling and mechanical damage?

  Yes

  No

  N/A

Electrical Safety

• Are electrical equipments, fittings and tools in the plant site regularly checked and maintained?

  Yes

  No

  N/A

• Are electrical safety signs and warnings available and easy to read?

  Yes

  No

  N/A

• Is high voltage electrical equipment restricted to authorized persons only?

  Yes

  No

  N/A

• Is power cable rack condition good?

  Yes

  No

  N/A

• Are power tools properly grounded?

  Yes

  No

  N/A

• Is temporary lighting installed securely?

  Yes

  No

  N/A

• Are power panels, controls, receptacles and wiring covered?

  Yes

  No

  N/A

Lighting

• Are lighting for every workplace and workstation enough according to the regulation and working requirements?

  Yes

  No

  N/A

• Is lighting regularly checked and monitored and the record kept?

  Yes

  No

  N/A

• Is emergency lighting available and

  Yes

  No

  N/A

Machinery

• Is preventative maintenance of machinery regularly carried out?

  Yes

  No

  N/A

• Are machine guards properly installed and maintained?

  Yes

  No

  N/A

• Are there enough safety signs around these machines?

  Yes

  No

  N/A

• Have workers been trained about machinery operation and maintenance?

  Yes

  No

  N/A

Pressure vessels

• Is all the pressure vessels periodically checked and monitored?

  Yes

  No

  N/A

• Are appropriate pressure and temperature gauges installed on it?

  Yes

  No

  N/A

• Are normal operating pressure and temperature ranges indicted on the gauges?

  Yes

  No

  N/A

• Is safety relief valve installed on the pressure vessel?

  Yes

  No

  N/A

• Is the pressure gauge periodically calibrated?

  Yes

  No

  N/A

• Is calibration record kept?

  Yes

  No

  N/A

• Are records of hydrostatic pressure test kept?

  Yes

  No

  N/A

Personal Protective Equipment

• Is personal protective equipment provided?

  Yes

  No

  N/A

• Is PPE condition regularly checked and monitored?

  Yes

  No

  N/A

• Is damage PPE immediately replaced?

  Yes

  No

  N/A

• Is area that requires PPE wearing clearly described?

  Yes

  No

  N/A

• Are eye washers and body showers stations clean, functional and accessible?

  Yes

  No

  N/A

• Is PPE training provided?

  Yes

  No

  N/A

First aid

• Is a first aid box provided and easily accessible?

  Yes

  No

  N/A

• Is the first aid box content complete and regularly checked?

  Yes

  No

  N/A

• Is there a clear sign for the first aid box?

  Yes

  No

  N/A

Fire Precautions

• Are there enough fire precaution signs through out the site?

  Yes

  No

  N/A

• Are storage of flammable materials separated?

  Yes

  No

  N/A

• Are sources of ignition far enough from these flammable materials storage?

  Yes

  No

  N/A

• Are flammable material tanks surrounded by adequate dike?

  Yes

  No

  N/A

• Are cigarettes and matches disposed separately from other rubbish?

  Yes

  No

  N/A

• Is hazardous area clearly defined?

  Yes

  No

  N/A

• Are fire hydrants availability and coverage area adequate for the site?

  Yes

  No

  N/A

• Are fire extinguishers properly placed and protected?

  Yes

  No

  N/A

• Is fire drill carried out periodically each year?

  Yes

  No

  N/A

• Is map of fire extinguishers and fire hydrants available?

  Yes

  No

  N/A

Emergency Response

• Does the site have an emergency response plan?

  Yes

  No

  N/A

• Is emergency response training carried out periodically?

  Yes

  No

  N/A

• Can exits and evacuation routes signs be easily readable?

  Yes

  No

  N/A

House Keeping

• Are workplaces cleaned up regularly?

  Yes

  No

  N/A

Slip, Trips and falls

• Are drains and ditches covers good and installed?

  Yes

  No

  N/A

• Are ladders, guardrails, steps and lift regularly checked?

  Yes

  No

  N/A

• Are floor openings and open sides protected by guardrails?

  Yes

  No

  N/A

Forklift

• Is all forklift operators licensed?

  Yes

  No

  N/A

• Are forklift accessories (brake, horn, controls and backup alarm) functions properly?

  Yes

  No

  N/A

• Is forklift seat belt available?

  Yes

  No

  N/A

• Is forklift capacity chart established and marked?

  Yes

  No

  N/A

• Are forklift traffic routes established and marked?

  Yes

  No

  N/A