Introduction
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Conducted on
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Prepared by
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Location
General
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Premise around the building is well maintained (roads, parking lots, grass, drainage, walls)
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The facility is accessible for unauthorized individuals, and no breaches have occured since last check
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The canteen is clean
Hygiene lock
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Is the hygiene lock clean?
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Does personnel follow the hygiene SOP?
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Sufficient amount of work clothing available (shoes, labcoats etc.)?
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Work clothing is clean
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Seperation of personal and work clothing? (No cross-contamination)
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Sufficient hand soap available?
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Sufficient hand disinfection available?
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Do employees follow the SOP to wear the proper color labcoats in the designated areas?
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The door to the lab and the door from the office cannot simultaneously in the hygiene lock
Production
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Are there no unneeded personal possessions in the production area
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Does the metal detection work properly?
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Are the metal detection test forms filled in?
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Is the glass and hard plastic control form filled in?
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No new glass or hard plastic breakage
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Are the production SOP's filled in from last the batch of production?
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There is no unwanted material placed directly on the production floor
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No obstruction near or around the production machinery
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Temperature control is done properly and filled out
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Are the chemicals used in production labeled properly?
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Are harmful chemicals behind a lock?
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Was there a CCP breach during the last production batch?
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If there was a breach, what was it
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Was the breach documented?
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No use of chemicals when there is no SDS or PDS
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Are all scissors, knives, screwdrivers or other tools accounted for?
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There are no non-food grade lubricants and chemicals
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The packaging used for finished material is whole and undamaged and contains the right batch number and expiry date. (random sampling of last batch)
Maintenance and calibration
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(When applicable) are the maintenance records adhered to and filled in per the maintenance year plan?
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Are the thermometers calibrated properly?
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Are the weighing scales calibrated properly?
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Is there any rust or flaking on the machine?
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Is there damage on or in the production line?
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Seams are well bonded and smooth
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Are all machinery still within maintained timeframe?
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Do all machinery have the CE marking?
Cleaning
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Are the cleaning SOP's filled in from last the batch of production?
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Are the working utensils (flasks, bottles etc.) clean?
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Are the pipes/ tubes free from product build-up from last the batch of production?
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Is the fermenter free from product or bacteria build-up from last the batch of production?
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Is the spraydryer free from product or bacteria build-up from last the batch of production?
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Is the homogenizer free from product or bacteria build-up from last the batch of production?
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Is the pasteurizer free from product or bacteria build-up from last the batch of production?
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Is the holding tank free from product or bacteria build-up from last the batch of production?
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Are the walls clean?
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Is the floor clean?
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All cleaning materials are locked and accesible for dedicated cleaning personnel only
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Does cleaning personnel follows the cleaning procedures and cleaning according to the schedule?
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The working area's are clean and organized
People
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Does production personnel wears the required work uniforms?
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Does personnel follow the house rules?
Incoming goods & storage
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There are no expired products stored within the company
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Incoming goods are inspected according to the agreed specificiations?
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Are (incoming) goods and raw materials labeled and traceable (random sampling)?
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Is the storage area clean?
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Are the storage area conditions (humidity, temperature etc.) in order?
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No broken or damaged packaging stored?
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FIFO is followed?
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Non conformity products are stored seperately and marked appropriately
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Are non conformities from last batch of production marked in the online database?
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Are all raw materials and good sealed of, or closed from outside materials?
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There are no raw materials or goods past the expiry date
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All stored pallets are labeled
Waste
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Waste bins are seperated from material and products used during production
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There is no chemical waste mixed together with normal waste, and stored in a seperate container/box?
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There is no leakage
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Incoming goods are not stored or placed next to the waste area
Documentation / question to specify for future
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Are all documents filled out correctly for last week production
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Supplier list with contact details,containing certifications, specifications, qualifications and declarations is present and up-to-date
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Validation is done for the components in Farmless' production
Pest control
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Are there any (new) entry points for pest?
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Pest activity is under contol, with no (new) breaches)
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Tasks and action points from Rentokill are finished (or at least in process)
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Baitboxes and insect killers are operational and in their designated area.