FDPI Separator Service Field Report

• Site conducted

• Site Contact Details

• Conducted on

  Date

• Machine Type

• Serial No.

• Site Identification

• Type of Service

  Select

• Machine Hours

• Service Technicians

• Job No.

Inspected Parts for Inlet / Outlet

• Wear

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Surface Damage

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Erosion

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Corrosion

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Feed & Discharge Gaskets

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Mechanical Seal Inlet

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Mechanical Seal Outlet

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Centripetal Pumps

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Lower Distributor

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Water Nozzles

  Select Inspected Replaced Beyond Wear Limits N/A Changed

  • Inspected
  • Replaced
  • Beyond Wear Limits
  • N/A
  • Changed

• Height Adj. Inlet mm

• Height Adj. Outlet mm

• Run Out mm

• Eccentricity

  Compliant

  Non-Compliant

  N/A

Bowl

Inspected Parts for Bowl

• Wear

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Surface Damage

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Sliding Piston/Sliding Bowl

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Impact Marks

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Port Erosion

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Port Erosion Liners

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Erosion

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Corrosion

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Lock Ring

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Bowl Seal & Gaskets

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Bowl Discharge Springs (Alfa)

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Sliding Piston Gaskets

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Valve Plugs (Alfa)

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Bowl Valves (GEA)

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

Disc Stack

Inspected Parts for Disc Stack

• Condition:

• Damage

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Cleanliness

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Disk Stack Compression (Alfa) mm

• Disk Stack Compression (GEA) mm @ Bar

Frame:

Inspected Parts for Frame

• Condition:

• Brake Lining

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Oil

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Drain Plug Seal

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Sight Glass Seals

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Bottom Bearing Housing Gasket

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Foundation Feet

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Operating Water Set/Module

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Metering Piston

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

Vertical Spindle:

Inspected Parts for Vertical Spindle

• Condition:

• Spindle Run Out mm

• Spindle Taper Marks

  Media

• Spindle Height mm

• Bearings

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Top Bearing Housing

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Bottom Bearing Housing

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Neck Bearing Cover ORings

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Neck Bearing Springs

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Support Springs

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Vertical Worm Gear

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Rubber Metal Bushes (GEA)

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Rubber Metal Cushions (GEA)

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Rubber Dampers (Alfa)

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Rubber Damper Springs

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Drive Belt (GEA)

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

Horizontal Spindle: (Gear Driven Machines Only)

• Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

Inspected Parts for Horizontal Spindle: (Gear Driven Only)

• Condition:

• Bronze Gear

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Horizontal Shaft

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Mechanical Clutch

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Clutch Shoes

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

• Fluid Clutch

  Inspected

  Replaced

  Beyond Wear Limits

  N/A

  Changed

Operation Checks

Check & Record

• Machine Capacity Ltr/hr

• Temperature Degrees Celsius

• Inlet Pressure Bar

• Light Phase Back Pressure Bar

• Heavy Phase Back Pressure Bar

• Operating Water Pressure Bar

• Running Current Amps

• Running Speed (Dry) RPM

• Desludge 1 Current Amps

• Desludge 1 Volume Litres

• Desludge 2 Current Amps

• Desludge 2 Volume Litres

• Speed Drop Desludge 1 RPM

• Speed Drop Desludge 2 RPM

• Oil Leaks

  Checked

  None

• Water Leaks

  Checked

  None

• Product Leaks

  Checked

  None

Test Run Machine:

• Yes,No If no Why?

• Photos (If Applicable)

  Media

Vertical spindle

• Yes

  No

  N/A

Spindle Taper

• Yes

  No

  N/A

Spindle bearing journals

• Yes

  No

  N/A

Bearing housing top/lower

• Yes

  No

  N/A

Flat belt pulley

• Yes

  No

  N/A

Worn bearing housing (if replaced)

• Yes

  No

  N/A

Disc Stack

• Yes

  No

  N/A

Sump (Inside)

• Yes

  No

  N/A

Bowl Nave

• Yes

  No

  N/A

Gears (if applicable)

• Yes

  No

  N/A

Mechanical seals (If applicable)

• Yes

  No

  N/A

Part description

• Part number / Description / Quantity for Next Service. Include

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• Part Number

undefined

• Description

undefined

• Yes

  No

  N/A

• Additional Comments

Client Acknowledgement:

• Date of Service

  Date

• Customer Signature

  Sign

• Service Technician Signature

  Sign